Leveling and clamping mechanism for thermal insulation composite board processing

By designing a clamping mechanism with a pneumatic telescopic rod and linkage device, the problem of inconvenient adjustment of the leveling machine was solved, enabling adaptive clamping and leveling of composite boards of different thicknesses, thus improving the flexibility and effectiveness of the equipment.

CN224181729UActive Publication Date: 2026-05-01JIANGSU NEW MSTAR TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU NEW MSTAR TECH CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing leveling machines require disassembly for adjustment and are inconvenient to move, making them unsuitable for composite boards of different thicknesses and affecting their performance.

Method used

A clamping mechanism including a support frame and a rubber roller was designed. A pneumatic telescopic rod and a linkage device are used to drive the slider to move on the guide rail, so as to move the rubber roller closer or further away. The clamping force is adjusted by adjusting the spring and the threaded rod to adapt to composite boards of different thicknesses.

Benefits of technology

It enables adjustments without disassembling the leveling machine, adapting to composite boards of different thicknesses, thus improving the equipment's compatibility and leveling effect.

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Abstract

The utility model relates to a leveling and clamping mechanism for processing a thermal insulation composite board, which belongs to the technical field of leveling and clamping mechanisms and comprises a support frame and two rubber rollers for leveling the thermal insulation composite board, and a driving device for driving the two rubber rollers to move up and down is mounted on the support frame; and pneumatic telescopic rods are installed in the installation frames, linkage devices are installed at the telescopic ends of the pneumatic telescopic rods and drive the sliding blocks to move on the guide rails, and the two rubber rollers are rotationally connected to the sliding blocks through bearings. The sliding blocks are driven by the driving device to be close to or far away from each other on the guide rails, the two rubber rollers 2 are close to each other to clamp a heat preservation composite board or far away from each other to loosen the heat preservation composite board, the heat preservation composite boards with different thicknesses can be leveled and clamped by adjusting the distance between the two rubber rollers, and the heat preservation composite boards with different thicknesses can be leveled and clamped through opposite acting force. And the clamping pressure of the two rubber rollers is changed through adjustment of the adjusting spring and manual adjustment of the adjusting spring, and the compatibility of equipment to product treatment is improved.
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Description

A leveling and clamping mechanism for processing thermal insulation composite panels Technical Field

[0001] This utility model relates to the technical field of leveling and clamping mechanisms, specifically to a leveling and clamping mechanism for processing thermal insulation composite panels. Background Technology

[0002] The leveling equipment for composite board processing mainly eliminates internal stress and improves the leveling effect through extrusion. The composite board needs to be manually fed into the leveling machine. At the same time, when using the leveling machine for leveling, the leveling mechanism inside the leveling machine needs to be adjusted due to the different thicknesses of the composite board. However, the existing leveling machines need to be disassembled when making adjustments, some cannot be adjusted, affecting the use, and are relatively inconvenient to move. Summary of the Invention

[0003] This utility model aims to solve the above-mentioned technical problems by providing a leveling and clamping mechanism for processing thermal insulation composite panels.

[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows:

[0005] A leveling and clamping mechanism for processing thermal insulation composite panels includes a support frame and two rubber rollers for leveling the thermal insulation composite panels. The support frame is equipped with a drive device that drives the two rubber rollers to move up and down.

[0006] The driving device includes mounting brackets mirror-mounted on both sides of the upper end of the support frame, guide rails and two sets of sliders that cooperate with the guide rails are installed in the mounting brackets, and pneumatic telescopic rods are installed in each mounting bracket. The telescopic ends of the pneumatic telescopic rods are equipped with linkage devices, and the linkage devices drive the sliders to move on the guide rails.

[0007] The two rubber rollers are rotatably connected to the slider via bearings.

[0008] Preferably, the linkage device includes a connecting rod with a slider hinged at one end, an adjusting plate connected to the other end of the connecting rod, a movable plate installed at the telescopic end of the pneumatic telescopic rod, a linkage rod installed on the movable plate, a push plate installed at the other end of the linkage rod, and a threaded rod installed on the push plate, the threaded rod passing through the adjusting plate.

[0009] Preferably, the mounting bracket has a mounting plate and a fixing plate fixedly connected inside it, the pneumatic telescopic rod is fixedly connected to the mounting plate, and the fixing plate has a moving hole for cooperating with the linkage rod to move.

[0010] Preferably, an adjusting spring is installed on the outer side of the threaded rod, located between the push plate and the adjusting plate.

[0011] Preferably, the adjusting plate has a through hole that moves in conjunction with the threaded rod.

[0012] Preferably, an adjusting nut for pushing the adjusting plate is installed on the outer side of the threaded rod.

[0013] With the above structure, this utility model has the following advantages:

[0014] This invention uses a drive device to move the sliders closer together or further apart on the guide rail, causing the two rubber rollers 2 to either clamp the insulation composite board or loosen it by moving closer together. By adjusting the distance between the two rubber rollers, it can accommodate insulation composite boards of different thicknesses for leveling and clamping. Furthermore, by using a reverse force to adjust the spring and manually adjust the spring, the clamping pressure of the two rubber rollers can be changed, improving the equipment's compatibility with product processing.

[0015] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 is a structural schematic diagram of this utility model;

[0018] Figure 2 is a schematic diagram of the installation of the guide rail of this utility model;

[0019] Figure 3 is a schematic diagram of the installation of the drive device of this utility model;

[0020] Figure 4 is a structural schematic diagram of the installation of this utility model.

[0021] As shown in the figure: 1. Support frame; 2. Rubber roller; 3. Drive device; 301. Mounting frame; 302. Guide rail; 303. Slider; 304. Pneumatic telescopic rod; 4. Linkage device; 401. Connecting rod; 402. Adjusting plate; 403. Movable plate; 404. Linking rod; 405. Push plate; 406. Threaded rod; 5. Mounting plate; 6. Fixing plate; 7. Moving hole; 8. Adjusting spring; 9. Through hole; 10. Adjusting nut. Detailed Implementation

[0022] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0023] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0024] The present invention will now be described in further detail in conjunction with the full text.

[0025] Referring to Figures 1-4, a leveling and clamping mechanism for processing thermal insulation composite panels includes a support frame 1 and two rubber rollers 2 for leveling the thermal insulation composite panels. A drive device 3 is installed on the support frame 1 to drive the two rubber rollers 2 to move relative to each other. The drive device 3 includes mounting brackets 301 mirror-mounted on both sides of the upper end of the support frame 1, guide rails 302 and two sets of sliders 303 that cooperate with the guide rails 302 are installed in the mounting brackets 301, and pneumatic telescopic rods 304 are installed in each mounting bracket 301. The telescopic ends of the pneumatic telescopic rods 304 are equipped with linkage devices 4, and the linkage devices 4 drive the sliders 303 to move on the guide rails 302. The two rubber rollers 2 are rotatably connected to the sliders 303 through bearings. The pneumatic telescopic rods 304 are fixedly connected to the mounting plate 5 by bolts. The mounting plate 5 has through holes for cooperating with the telescopic movement of the pneumatic telescopic rods 304. When the pneumatic telescopic rod 304 is in operation, it drives the two sliders 303 to move closer or further apart on the guide rail 302 via the linkage device 4, and also drives the two rubber rollers 2 to move closer or further apart. The insulation composite board is located between the two rubber rollers 2. When the two rubber rollers 2 move closer together to clamp the insulation composite board, it is leveled and clamped. The worker can manually push the insulation composite board to move. The two rubber rollers 2 rotate between the four sliders 303 to level the insulation composite board.

[0026] In a specific implementation, this utility model is shown in Figures 3 and 4. The linkage device 4 includes a connecting rod 401 with one end hinged to a slider 303, and an adjusting plate 402 connected to the other end of the connecting rod 401. A movable plate 403 is installed at the telescopic end of the pneumatic telescopic rod 304, and a linkage rod 404 is installed on the movable plate 403. A push plate 405 is installed at the other end of the linkage rod 404, and a threaded rod 406 is installed on the push plate 405, with the threaded rod 406 passing through the adjusting plate 402. An mounting plate 5 and a fixing plate 6 are installed and fixedly connected inside the mounting frame 301. The pneumatic telescopic rod 304 is fixedly connected to the mounting plate 5, and a moving hole 7 is provided on the fixing plate 6 to cooperate with the movement of the linkage rod 404. When the pneumatic telescopic rod 304 extends, it pushes the adjusting plate 402, which in turn moves the connecting rod 404 within the moving hole 7. Simultaneously, it pushes the push plate 405, which in turn moves the threaded rod 406 and the adjusting plate 402. Through the connecting rod 401, the two sliders 303 move away from each other on the guide rail 302. Conversely, when the pneumatic telescopic rod 304 retracts, through the connecting rod 401, the two sliders 303 move closer to each other on the guide rail 302. The two rubber rollers 2 move closer to each other and clamp the insulation composite board. The pneumatic telescopic rod 304 is existing technology and can be purchased directly, so it will not be described in detail here.

[0027] In a specific implementation of this utility model, as shown in Figures 3 and 4, an adjusting spring 8 is installed on the outer side of the threaded rod 406, located between the push plate 405 and the adjusting plate 402. A through hole 9 is provided on the adjusting plate 402 to cooperate with the movement of the threaded rod 406. An adjusting nut 10 is installed on the outer side of the threaded rod 406 to push the adjusting plate 402 to move. Specifically, when the two rubber rollers 2 approach each other to clamp the insulation composite board, they will exert a reverse force on the two sliders 303. The push plate 405 and the adjusting plate 402 are adjusted by the adjusting spring 8, which can prevent the clamping force of the two rubber rollers 2 on the insulation composite board from being too large. Furthermore, the adjusting spring 8 can be adjusted by rotating the adjusting nut 10 on the outer side of the threaded rod 406, thereby achieving the effect of manual adjustment.

[0028] The working principle of this utility model:

[0029] When the pneumatic telescopic rod 304 retracts, it pushes the adjusting plate 402, causing the connecting rod 404 to move within the moving hole 7. Simultaneously, it pushes the push plate 405, causing the threaded rod 406 and the adjusting plate 402 to move. Through the connecting rod 401, the two sliders 303 move closer to each other on the guide rail 302, and the two rubber rollers 2 move closer to each other to clamp the insulation composite board. The two sliders 303 also exert opposing forces. The push plate 405 and the adjusting plate 402 are adjusted by the adjusting spring 8. The worker can manually push the insulation composite board to move, and the two rubber rollers 2 rotate between the four sliders 303 to level the insulation composite board. Conversely, when the pneumatic telescopic rod 304 extends, through the connecting rod 401, the two sliders 303 move further apart on the guide rail 302, and the two rubber rollers 2 move further apart, allowing the leveled insulation composite board to be removed.

[0030] The present invention and its embodiments have been described above. This description is not restrictive, and the embodiments shown throughout the text are only one of the embodiments of the present invention. The actual structure is not limited to this. In conclusion, if a person skilled in the art is inspired by this description and designs a similar structure and embodiment without departing from the inventive spirit of the present invention, such design should fall within the protection scope of the present invention.

Claims

1. A leveling and clamping mechanism for processing thermal insulation composite panels, comprising a support frame (1) and two rubber rollers (2) for leveling the thermal insulation composite panels, characterized in that, The support frame (1) is equipped with a drive device (3) that drives two rubber rollers (2) to move relative to each other; the drive device (3) includes a mounting frame (301) mirror-arranged on both sides of the upper end of the support frame (1), a guide rail (302) and two sets of sliders (303) used with the guide rail (302) are installed in the mounting frame (301), and a pneumatic telescopic rod (304) is installed in each mounting frame (301). The telescopic end of the pneumatic telescopic rod (304) is equipped with a linkage device (4), and the linkage device (4) drives the slider (303) to move on the guide rail (302). The two rubber rollers (2) are rotatably connected to the slider (303) through bearings.

2. The leveling and clamping mechanism for processing thermal insulation composite panels according to claim 1, characterized in that: The linkage device (4) includes a connecting rod (401) with one end hinged to a slider (303), and an adjusting plate (402) connected to the other end of the connecting rod (401). A movable plate (403) is installed on the telescopic end of the pneumatic telescopic rod (304). A linkage rod (404) is installed on the movable plate (403). A push plate (405) is installed on the other end of the linkage rod (404). A threaded rod (406) is installed on the push plate (405) and the threaded rod (406) passes through the adjusting plate (402).

3. The leveling and clamping mechanism for processing thermal insulation composite panels according to claim 2, characterized in that: The mounting bracket (301) is equipped with a mounting plate (5) and a fixing plate (6) which are fixedly connected. The pneumatic telescopic rod (304) is fixedly connected to the mounting plate (5). The fixing plate (6) has a moving hole (7) for cooperating with the moving linkage (404).

4. The leveling and clamping mechanism for processing thermal insulation composite panels according to claim 2, characterized in that: An adjusting spring (8) is installed on the outside of the threaded rod (406) and between the push plate (405) and the adjusting plate (402).

5. The leveling and clamping mechanism for processing thermal insulation composite panels according to claim 4, characterized in that: The adjusting plate (402) has a through hole (9) for moving with the threaded rod (406).

6. The leveling and clamping mechanism for processing thermal insulation composite panels according to claim 4, characterized in that: An adjusting nut (10) for pushing the adjusting plate (402) to move is installed on the outside of the threaded rod (406).