Novel ram buffer device of internal mixer

By employing a novel pressure roller buffer device with a rectangular buffer pad and connecting seat in the internal mixer, the problem of small buffer area in traditional devices has been solved, achieving the effects of reducing noise and extending service life, and improving production efficiency.

CN224183439UActive Publication Date: 2026-05-01大连橡胶塑料机械有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
大连橡胶塑料机械有限公司
Filing Date
2025-05-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional internal mixers have small buffer areas in their buffer devices, which makes the buffer pads prone to failure, resulting in high noise levels and serious environmental pollution, thus affecting rubber mixing efficiency.

Method used

A novel pressure pad buffer device is designed, which uses a cuboid buffer pad and a connecting seat to increase the buffer area, avoid direct contact with the crossbeam, and improve service life.

Benefits of technology

By increasing the buffer area, reducing noise, extending the service life of the buffer device, improving the working environment, and increasing the efficiency of rubber compounding production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of buffer devices, and discloses a novel ram buffer device of an internal mixer. The ram is connected with the cross beam through a pressing rod; the pressing rod is sleeved with a pressing cover plate; a buffer device is arranged between the cross beam and the pressing cover plate; the buffer device comprises a cuboid buffer pad and a cuboid connecting seat; one end of the cuboid connecting seat is fixed on the pressing cover plate, and the other end of the cuboid connecting seat is connected with the cuboid cushion; and the length-width ratio of the end surface of the cuboid buffer cushion is 2.3: 1-2.5: 1. The utility model is used for increasing the contact area of the cross beam and the rectangular cushion. The effect of preventing the cross beam from being in direct contact with the connecting base in the ram buffering device is achieved. The ratio of the rectangular contact area of the buffer device and the cross beam to the original circular buffer area can reach 4.5 times, and the service life can be greatly prolonged.
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Description

A novel pressure roller buffer device for an internal mixer Technical Field

[0001] This utility model relates to the field of buffer device technology, specifically to a novel pressure roller buffer device for a mixer. Background Technology

[0002] Internal mixers are key pieces of equipment in rubber mixing production lines widely used in rubber factories, tire factories, and product factories. The function of the pressure roller is to force the rubber compound into the mixing chamber under the action of a power source. The pressure roller is connected to the crossbeam via a pressure rod. When it reaches the lower limit under power, a buffer device is designed to prevent mechanical collisions and abnormal noises when the crossbeam contacts the buffer pad. The pressure roller buffer device is a wear part in the internal mixer. Frequent up-and-down movement of the pressure roller leads to frequent contact between the crossbeam and the buffer pad. If the buffer pad fails, it will cause serious environmental pollution on site, and frequent replacement of the buffer pad will also affect the user's rubber mixing efficiency.

[0003] Traditional buffer devices (Figures 4 and 5) have a small buffer area. After frequent contact between the crossbeam and the buffer pad, the buffer pad is prone to failure, resulting in loud noise from the equipment on site and serious environmental pollution. Summary of the Invention

[0004] The purpose of this invention is to provide a novel pressure roller buffer device for a mixer, which increases the buffer area, extends the service life, and solves the problem of high noise on site.

[0005] The technical solution adopted by this utility model to achieve the above-mentioned objectives is as follows: a novel pressure roller buffer device for an internal mixer, wherein the pressure roller 4 is connected to the crossbeam 6 via a pressure rod 5; a pressure cover plate 3 is fitted on the pressure rod 5; a buffer device is installed between the crossbeam 6 and the pressure cover plate 3; the buffer device includes a cuboid buffer pad 1 and a cuboid connecting seat 2; one end of the cuboid connecting seat 2 is fixed to the pressure cover plate 3, and the other end of the cuboid connecting seat 2 is connected to the cuboid buffer pad 1; the aspect ratio of the end face of the cuboid buffer pad 1 is 2.3:1-2.5:1.

[0006] The cuboid buffer pad 1 and the cuboid connecting seat 2 are fixedly connected;

[0007] The aspect ratio of the end face of the cuboid buffer pad 1 is 2.3:1.

[0008] The aspect ratio of the end face of the cuboid buffer pad 1 is 2.5:1.

[0009] The beneficial effects of this utility model are as follows: This utility model is designed to increase the contact area between the crossbeam 6 and the rectangular buffer pad 1. This device is used to mechanically limit the pressure pad to its lower limit. The original buffer pad was circular as shown in Figure 4. This utility model changes the circular shape to a rectangle, which not only increases the buffer area but also avoids interference with other transverse components, thus preventing direct contact between the crossbeam and the connecting seat in the pressure pad buffer device. The rectangular area of ​​the buffer device in contact with the crossbeam in this utility model is up to 4.5 times larger than the original circular buffer area, significantly increasing its service life. Attached Figure Description

[0010] Figure 1 is a structural schematic diagram of this utility model;

[0011] Figure 2 is a top view of Figure 1;

[0012] Figure 3 is a schematic diagram of the application of this utility model;

[0013] Figure 4 is a schematic diagram of the traditional structure of the internal mixer's pressure roller buffer device;

[0014] Figure 5 is a top view of Figure 4.

[0015] In the diagram: 1-Cuboid buffer pad; 2-Cuboid connecting seat; 3-Pressure cover plate; 4-Pressure weight; 5-Pressure rod; 6-Crossbeam. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] As shown in Figures 1 and 2, a novel pressure roller buffer device for an internal mixer is described. The pressure roller 4 is connected to the crossbeam 6 via a pressure rod 5. A pressure cover plate 3 is fitted onto the pressure rod 5. A buffer device is installed between the crossbeam 6 and the pressure cover plate 3. The buffer device includes a cuboid buffer pad 1 and a cuboid connecting seat 2. One end of the cuboid connecting seat 2 is fixed to the pressure cover plate 3, and the other end of the cuboid connecting seat 2 is connected to the cuboid buffer pad 1. The aspect ratio of the end face of the cuboid buffer pad 1 is 2.3:1-2.5:1.

[0018] The cuboid buffer pad 1 and the cuboid connecting seat 2 are fixedly connected;

[0019] The aspect ratio of the end face of the cuboid buffer pad 1 is 2.3:1.

[0020] The aspect ratio of the end face of the cuboid buffer pad 1 is 2.5:1.

[0021] The aspect ratio is defined as follows: the wider side corresponds to the direction parallel to the beam, and the longer side corresponds to the direction perpendicular to the beam.

[0022] The pressure bar 4 is connected to the crossbeam 6 via the pressure rod 5. When it reaches the lower limit, it acts as a buffer when the crossbeam 6 contacts the cuboid buffer pad 1.

[0023] By reasonably setting the aspect ratio of the end face of the cuboid buffer pad 1, the need to increase the buffer area is met, while avoiding unnecessary interference on the buffer path.

Claims

1. A new type of buffer device for the ram of an internal mixer, characterized in that, The pressure weight (4) is connected to the crossbeam (6) via the pressure rod (5); a pressure cover plate (3) is fitted on the pressure rod (5); a buffer device is installed between the crossbeam (6) and the pressure cover plate (3); the buffer device includes a cuboid buffer pad (1) and a cuboid connecting seat (2); one end of the cuboid connecting seat (2) is fixed to the pressure cover plate (3), and the other end is connected to the cuboid buffer pad (1); the aspect ratio of the end face of the cuboid buffer pad (1) is 2.3:1-2.5:

1.

2. The new buffer for the weight of the internal mixer according to claim 1, characterized in that, The cuboid buffer pad (1) and the cuboid connecting seat (2) are fixedly connected.

3. The new buffer for the weight of the internal mixer according to claim 1, characterized in that, The aspect ratio of the end face of the cuboid buffer pad (1) is 2.3:

1.

4. The new buffer for the weight of the internal mixer according to claim 1, characterized in that, The aspect ratio of the end face of the cuboid buffer pad (1) is 2.5:1.