Multifunctional screw extruder

Abstract

The utility model discloses a multifunctional screw extruder which comprises an extruder shell, an extrusion piece is arranged on the right side of the extruder shell, a motor is arranged on the left side of the extruder shell, and raw materials in a feeding bin can be effectively mixed through movement of a stirring shaft and a stirring rod; the temperature controller can accurately monitor and control the temperature of the heating rod, it is ensured that the evenly-mixed raw materials can be heated within a proper temperature range, the influence of overheating or supercooling on the product quality is avoided, the heat preservation plate can provide an additional heat insulation layer, heat dissipation is helped to be prevented, the temperature of the heating plate is more stable, and the service life of the heating plate is prolonged. Meanwhile, the internal temperature of the device is prevented from affecting operation of the motor and the gear, the handheld piece at the top of the heating rod can facilitate detection and maintenance of the device by operators, operation safety is improved, downtime is shortened, heating position adjustment is facilitated, production efficiency and quality are improved, the maintenance process is simplified, and maintenance cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of screw extruders, and specifically relates to a multi-functional screw extruder. Background Technology

[0002] A screw extruder is a device used to deform raw materials into desired shapes by extruding them through a screw. It is commonly used in industries such as plastics, rubber, food, and chemicals. It can extrude raw materials into sheets, tubes, rods, or other shapes. The working principle of a screw extruder is that a rotating screw pushes the raw material from the feed port to the discharge port. The control of pressure and temperature can affect the quality and shape of the final product. Screw extruders play an important role in industrial production, helping manufacturers improve production efficiency and product quality.

[0003] However, existing screw extruders directly feed raw materials while simultaneously stirring and heating them. This uneven feeding, stirring, and heating leads to uneven distribution of the raw materials during the extrusion process, which in turn affects the quality of the final product. Utility Model Content

[0004] The purpose of this invention is to provide a multi-functional screw extruder to solve the problem mentioned in the background art: when feeding raw materials directly into the screw extruder, stirring and heating at the same time, the uneven feeding, stirring and heating result in uneven distribution of raw materials during the extrusion process, which in turn affects the quality of the final product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional screw extruder, including an extruder housing;

[0006] An extruder is located on the right side of the extruder housing, and an outlet is located at the end of the extruder. A motor is located on the left side of the extruder housing, and a fixing sleeve is located on the outer side of the motor. The fixing sleeve is fixedly connected to the extruder housing. A drive shaft is located on the right side of the motor, and a gear cavity is located on the outer side of the drive shaft. A first gear is located in the middle of the drive shaft, and second gears are located on the left and right sides of the first gear. The first gear and the second gears are meshed together. The screw extruder is powered by an external power source.

[0007] A feed hopper is located on the upper left side of the extruder housing, a heating plate is located in the middle of the interior of the extruder housing, and a temperature controller is located in the middle of the upper part of the extruder housing.

[0008] Preferably, a transmission tooth is provided at the end of the transmission shaft, a stirring shaft is provided at the middle of the inside of the feed hopper, a steering tooth is provided at the bottom of the stirring shaft, the transmission tooth and the steering tooth are meshed, and a stirring rod is arranged in an array on the outside of the stirring shaft.

[0009] Preferably, the heating plate has positioning holes arranged inside, a heating rod is arranged inside the positioning holes, a handheld part is arranged above the heating rod, a power interface is arranged at the top center of the handheld part, a power cord is connected to the top of the power interface, and the power cord is fixedly connected to the temperature controller.

[0010] Preferably, an insulation plate is provided on the left side of the heating plate, and the heating plate is made of aluminum alloy.

[0011] Preferably, a rotating shaft is provided inside the second gear, bearings are provided at the left and right ends of the rotating shaft, and nesting members are arranged in a ring array on the outer side of the rotating shaft.

[0012] Preferably, a stirring blade is provided at the outer position of the rotating shaft, and a groove is provided at the inner position of the stirring blade. The groove is nested and connected with a nesting member, and the stirring blade has different shapes and densities.

[0013] Preferably, the extruder housing is made of stainless steel, and a mold is fixedly connected inside the discharge port. Different molds can be replaced with different discharge ports.

[0014] Compared with the prior art, this utility model provides a multi-functional screw extruder with the following features:

[0015] Beneficial effects:

[0016] 1. The system comprises a feeding hopper, heating plate, temperature controller, transmission gears, stirring shaft, steering gear, stirring rod, heating rod, handheld component, and insulation plate. The movement of the stirring shaft and rod effectively mixes the raw materials in the feeding hopper, ensuring uniform distribution of components and stable product quality. Mechanical mixing via the stirring rod saves energy and reduces production costs compared to manual mixing or other methods. The temperature controller precisely monitors and controls the temperature of the heating rod, ensuring the uniformly mixed raw materials are heated within a suitable temperature range, preventing overheating or undercooling from affecting product quality and ensuring uniform heating. The insulation plate provides additional insulation to prevent heat loss, stabilizing the heating plate temperature and preventing internal temperatures from affecting motor and gear operation. The handheld component on top of the heating rod facilitates operator inspection and maintenance, improving operational safety, reducing downtime, and facilitating heating position adjustments. These advantages contribute to ensuring normal operation, improving production efficiency and quality, simplifying maintenance, and reducing maintenance costs.

[0017] 2. Through the arrangement of the rotating shaft, nested parts, grooves, and stirring blades, different shapes and densities of the stirring blades can generate different stirring and shearing forces, promoting better mixing of raw materials. Through continuous stirring, different components can be evenly dispersed and mixed, improving the mixing effect and product uniformity. The movement of the stirring blades can make the heat from the heating plate more evenly transferred to the raw materials, improving energy utilization efficiency and reducing energy waste. The nested connection of the grooves and nested parts can ensure a stable connection between the stirring blades and the rotating shaft, preventing loosening or detachment. This can improve the stability and reliability of the stirring blades and ensure normal operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the stirring blade in this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the rotating shaft in this utility model.

[0021] Figure 4 This is a schematic diagram of the heating rod in this utility model.

[0022] In the diagram: 1. Extruder housing; 2. Motor; 3. Fixing sleeve; 4. Gear cavity; 5. Drive shaft; 6. First gear; 7. Drive gear; 8. Steering gear; 9. Agitator shaft; 10. Agitator rod; 11. Feed hopper; 12. Insulation board; 13. Second gear; 14. Bearing; 15. Heating plate; 16. Extruded part; 17. Discharge port; 18. Heating rod; 19. Handheld part; 20. Temperature controller; 21. Power interface; 22. Power cord; 23. Rotating shaft; 24. Agitator blade; 25. Nested part; 26. Insert groove; 27. Positioning hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 The multi-functional screw extruder shown includes an extruder housing 1;

[0025] An extruder 16 is provided on the right side of the extruder housing 1, and a discharge port 17 is provided at the end of the extruder 16. A motor 2 is provided on the left side of the extruder housing 1, and a fixing sleeve 3 is provided on the outer side of the motor 2. The fixing sleeve 3 is fixedly connected to the extruder housing 1. A drive shaft 5 is provided on the right side of the motor 2, and a gear cavity 4 is provided on the outer side of the drive shaft 5. A first gear 6 is provided in the middle of the drive shaft 5, and second gears 13 are provided on the left and right sides of the first gear 6 respectively. The first gear 6 and the second gear 13 are meshed. The screw extruder is powered by an external power source.

[0026] A feed hopper 11 is located on the upper left side of the extruder housing 1, a heating plate 15 is located in the middle of the interior of the extruder housing 1, and a temperature controller 20 is located in the middle of the upper part of the extruder housing 1.

[0027] A transmission gear 7 is provided at the end of the transmission shaft 5, a stirring shaft 9 is provided in the middle of the feed hopper 11, a steering gear 8 is provided at the bottom of the stirring shaft 9, the transmission gear 7 and the steering gear 8 are meshed, and stirring rods 10 are arranged in an array on the outside of the stirring shaft 9.

[0028] The heating plate 15 has positioning holes 27 inside, and a heating rod 18 is arranged inside the positioning hole 27. A handheld part 19 is arranged above the heating rod 18. A power interface 21 is arranged at the middle of the top of the handheld part 19. A power cord 22 is connected to the top of the power interface 21. The power cord 22 is fixedly connected to the temperature controller 20.

[0029] A heat insulation plate 12 is provided on the left side of the heating plate 15. The heating plate 15 is made of aluminum alloy.

[0030] A rotating shaft 23 is provided inside the second gear 13, bearings 14 are provided at the ends of the left and right sides of the rotating shaft 23, and nested parts 25 are arranged in a ring array on the outside of the rotating shaft 23.

[0031] A stirring blade 24 is provided on the outer side of the rotating shaft 23, and a groove 26 is provided inside the stirring blade 24. The groove 26 is nested and connected with the nesting member 25. The stirring blade 24 has different shapes and densities.

[0032] The extruder housing 1 is made of stainless steel. A mold is fixedly connected inside the discharge port 17, and different molds can be replaced at the discharge port 17.

[0033] In this embodiment, the specific implementation steps of a multi-functional screw extruder are as follows: First, ensure that the equipment and working environment meet the operating requirements. Check and prepare the required raw materials, molds, and auxiliary equipment. Adjust the parameters of the screw extruder, including speed, temperature, and pressure, according to production requirements and product specifications. Start the motor 2 and check whether the equipment is operating normally to ensure that all parts of the equipment are working smoothly. Put the prepared raw materials into the feed hopper 11. By adjusting the screw speed and pressure, push the raw materials into the screw extruder from the feed port. At the same time, embed the stirring blades 14 of different shapes and densities onto the rotating shaft 13. According to the shape of the mold used and the design of the extruder, the raw materials will gradually be transformed into the required shape. Perform quality inspection on the extruded products. After completing the production task, clean and maintain the screw extruder, including cleaning the equipment, replacing the mold, and maintaining mechanical parts, to ensure long-term stable operation of the equipment and extend its service life.

[0034] like Figure 1 and Figure 2As shown, a feed hopper 11 is located on the upper left side of the extruder housing 1. A heating plate 15 is located in the middle of the extruder housing 1. A temperature controller 20 is located in the upper middle of the extruder housing 1. A transmission gear 7 is located at the end of the transmission shaft 5. A stirring shaft 9 is located in the middle of the feed hopper 11. A steering gear 8 is located at the bottom of the stirring shaft 9. The transmission gear 7 and the steering gear 8 are meshed together. A stirring rod 10 is arranged in an array on the outside of the stirring shaft 9. Positioning holes 27 are arranged in an array inside the heating plate 15. A heating rod 18 is located inside the positioning holes 27. A handheld part 19 is located above the heating rod 18. A power interface 21 is located at the top middle of the handheld part 19. A power cord 22 is connected to the top of the power interface 21. The power cord 22 is fixedly connected to the temperature controller 20. An insulation plate 12 is located on the left side of the heating plate 15. The heating plate 15 is made of aluminum alloy.

[0035] Preferably, the raw material is added into the feed hopper 11, and then the motor 2 is started to drive the internal transmission gear 7 and steering gear 8 to rotate. At the same time, the rotating gear 8 drives the internal stirring shaft 9 and stirring rod 10 to mix the raw material. The raw material falls from the feed hopper into the screw extruder. The temperature controller 20, which is set at the middle position above the extruder housing 1, controls the heating rod 18 to heat the uniformly mixed raw material. At the same time, the hand-held part 19 on the top of the heating rod 18 facilitates the inspection and maintenance of the device.

[0036] like Figure 1 and Figure 2 As shown, a rotating shaft 23 is provided inside the second gear 13, bearings 14 are provided at the ends of the left and right sides of the rotating shaft 23, nesting parts 25 are arranged in a ring array outside the rotating shaft 23, stirring blades 24 are provided outside the rotating shaft 23, and grooves 26 are provided inside the stirring blades 24. The grooves 26 are nested and connected with the nesting parts 25. The stirring blades 24 have different shapes and densities.

[0037] Preferably, stirring blades 14 of different shapes and densities are embedded in the rotating shaft 13. During the process of heating and melting the raw materials by the heating plate 15, the raw materials are further mixed and pushed forward. According to the shape of the mold and the design of the extruder, the raw materials will gradually be transformed into the required shape.

[0038] like Figure 1 and Figure 2 As shown, the extruder housing 1 is made of stainless steel, and a mold is fixedly connected inside the discharge port 17. Different molds can be replaced with the discharge port 17.

[0039] Optionally, stainless steel has good corrosion resistance and can resist the erosion of corrosive media, ensuring that the screw extruder can operate stably for a long time in humid and corrosive environments. Stainless steel maintains stable performance at high temperatures, and its smooth surface makes it easy to clean as it is not easy for impurities and dirt to adhere. The internal fixed connection of the extruder outlet 17 allows for the replacement of different molds, which improves the flexibility, diversity and efficiency of production. This helps companies meet the needs of different customers, adapt to market changes, reduce production costs and improve competitiveness.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-functional screw extruder, comprising an extruder housing (1); An extruder housing (1) is provided on the right side of the extruder housing (1), and an outlet (17) is provided at the end of the extruder housing (1). A motor (2) is provided on the left side of the extruder housing (1), and a fixing sleeve (3) is provided on the outer side of the motor (2). The fixing sleeve (3) is fixedly connected to the extruder housing (1). A drive shaft (5) is provided on the right side of the motor (2), and a gear cavity (4) is provided on the outer side of the drive shaft (5). A first gear (6) is provided in the middle of the drive shaft (5), and second gears (13) are provided on the left and right sides of the first gear (6). The first gear (6) and the second gear (13) are meshed. The screw extruder is powered by an external power source. Its features are: A feed hopper (11) is provided on the upper left side of the extruder housing (1), a heating plate (15) is provided in the middle of the interior of the extruder housing (1), and a temperature controller (20) is provided in the upper middle of the extruder housing (1).

2. The multi-functional screw extruder according to claim 1, characterized in that: A transmission tooth (7) is provided at the end of the transmission shaft (5), a stirring shaft (9) is provided at the middle position inside the feed bin (11), a steering tooth (8) is provided at the bottom of the stirring shaft (9), the transmission tooth (7) and the steering tooth (8) are meshed, and a stirring rod (10) is arranged in an array on the outside of the stirring shaft (9).

3. The multi-functional screw extruder according to claim 2, characterized in that: The heating plate (15) has positioning holes (27) arranged inside. A heating rod (18) is arranged inside the positioning hole (27). A handheld part (19) is arranged above the heating rod (18). A power interface (21) is arranged at the middle of the top of the handheld part (19). A power cord (22) is connected to the top of the power interface (21). The power cord (22) is fixedly connected to the temperature controller (20).

4. A multi-functional screw extruder according to claim 3, characterized in that: A heat insulation plate (12) is provided on the left side of the heating plate (15), and the heating plate (15) is made of aluminum alloy.

5. A multi-functional screw extruder according to claim 1, characterized in that: A rotating shaft (23) is provided inside the second gear (13), and bearings (14) are provided at the ends of the left and right sides of the rotating shaft (23). Nested parts (25) are arranged in a ring array on the outside of the rotating shaft (23).

6. A multi-functional screw extruder according to claim 5, characterized in that: A stirring blade (24) is provided on the outer side of the rotating shaft (23), and a groove (26) is provided on the inner side of the stirring blade (24). The groove (26) is nested and connected with the nesting piece (25). The stirring blade (24) has different shapes and densities.

7. A multi-functional screw extruder according to claim 1, characterized in that: The extruder housing (1) is made of stainless steel. A mold is fixedly connected inside the discharge port (17). Different molds can be replaced with the discharge port (17).

Images