Automatic feeding deviation rectifying mechanism for assembling square toys

Abstract

The utility model discloses an automatic feeding deviation rectifying mechanism for assembling square toys, which comprises a vibration feeding device, a double-manipulator material moving device, a deviation rectifying device, a rotating table and an assembling die, the deviation rectifying device comprises a deviation rectifying support frame and a first mounting plate fixedly mounted with the deviation rectifying support frame through screws, one side edge of the second mounting plate abuts against the deviation rectifying supporting frame, the other side face of the second mounting plate is fixed to the first mounting plate, the deviation rectifying motor is fixedly mounted on the second mounting plate, the deviation rectifying supporting frame and the first mounting plate are fixedly mounted on the third mounting plate, and the square block containing groove is supported through the output end of the deviation rectifying motor. The bearing plate is fixedly mounted on the outer side of the first mounting plate through screws and provided with an embedding hole, and the camera is inserted into the embedding hole formed in the bearing plate; according to the mechanism, the deviation rectifying device is matched with the double-mechanical-arm material moving device to conduct automatic and efficient deviation rectifying treatment, the production efficiency can be greatly improved, the accuracy and stability of the splicing process are ensured, and various different production requirements are met.

Description

An automatic feeding and correction mechanism for assembling block toys Technical Field

[0001] This utility model specifically relates to an automatic feeding and correction mechanism for assembling block toys. Background Technology

[0002] In the production and processing of toy boxes assembled from blocks, the traditional method is to assemble them manually. This not only easily leads to mismatches due to carelessness during assembly, affecting the structural stability of the toy box, but also results in low assembly efficiency.

[0003] Therefore, existing manufacturers have gradually developed and put into use automated assembly equipment to address the above problems. However, the following problems still exist: the loading of materials before assembly still requires manual operation, which inevitably leads to the disordered placement of blocks, causing subsequent malfunctions in the automated assembly equipment. Therefore, it is necessary for those skilled in the art to provide an automatic material loading correction device for block toy assembly to replace manual material loading. Summary of the Invention

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an automatic feeding and correction mechanism for assembling block toys.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] An automatic feeding and correction mechanism for assembling block toys includes a vibrating feeding device, a dual-manipulator material transfer device installed on one side of the vibrating feeding device, a correction device located in front of the dual-manipulator material transfer device and cooperating with the dual-manipulator material transfer device, a rotating table located on one side of the dual-manipulator material transfer device, and an assembly mold for assembling blocks fixedly installed on the side of the rotating table. The correction device includes a correction support frame, a first mounting plate fixedly installed to the correction support frame by screws, a second mounting plate with one side abutting against the correction support frame and the other side fixed to the first mounting plate, a correction motor located below the second mounting plate and fixedly installed to the second mounting plate, a third mounting plate located above the second mounting plate and fixedly installed to the correction support frame and the first mounting plate, a block placement slot located above the third mounting plate and supported by the output end of the correction motor, a support plate fixedly installed on the outside of the first mounting plate by screws and having an insertion hole, and a camera inserted into the insertion hole in the support plate.

[0007] Preferably, the output end of the correction motor passes through the second mounting plate and the third mounting plate in sequence, and is then fixed to the block placement slot.

[0008] Preferably, the camera lens is facing upwards.

[0009] Preferably, the vibrating feeding device includes a vibrating feeding plate, a feeding channel connected to the discharge port of the vibrating feeding plate, a support foot installed at the end of the feeding channel, a side-mounted support plate located on one side of the feeding channel, a baffle cylinder fixedly installed above the side-mounted support plate and facing the feeding channel, a baffle plate fixedly connected to the baffle cylinder and assembled with the feeding channel, and a baffle plate guide strip with a guide groove on its inner side fixedly installed with the support foot.

[0010] Preferably, the dual-manipulator material handling device includes two parallel support columns of the same height, a horizontal plate fixed to the two support columns by bolts, two guide columns fixed to the horizontal plate by an auxiliary plate, a slide plate located on one side of the horizontal plate and assembled with the guide columns, a transverse cylinder installed at one end of the horizontal plate and assembled with the slide plate, and a first material handling manipulator and a second material handling manipulator with the same structure installed on the slide plate.

[0011] Furthermore, the two ends of the slide are fixed with assembly plates having guide holes by bolts.

[0012] Furthermore, the first material handling robot includes a fourth mounting plate fixedly installed with the slide plate, a lifting cylinder fixedly installed above the fourth mounting plate, an L-shaped plate located below the fourth mounting plate and fixedly installed with the output end of the lifting cylinder, and a material chuck fixedly installed at the lower end of the L-shaped plate by screws.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. By combining the vibrating feeding device and the dual robotic arm material transfer device, the blocks can be efficiently transported from the feeding channel to the correction device and the assembly mold, reducing manual operation and improving production efficiency;

[0015] 2. The correction device, which combines a camera and a correction motor, can accurately adjust the direction of the block. The camera scans the position of the block in real time and feeds it back to the control system. The motor drives the block to adjust so that it enters the next stage at the correct angle, ensuring the accuracy of the assembly.

[0016] 3. The design of the baffle cylinder and baffle plate can effectively prevent the blocks from overflowing in the feeding channel, ensuring that the blocks will not be lost during the conveying process and improving the stability of production. Attached Figure Description

[0017] Figure 1 is a structural diagram of an automatic feeding and correction mechanism for assembling a block toy according to this utility model.

[0018] Figure 2 is a structural diagram of the vibratory feeding device in Figure 1;

[0019] Figure 3 is a structural diagram of the dual robotic arm material transfer device in Figure 1;

[0020] Figure 4 is a structural diagram of the correction device in Figure 1. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0022] Example

[0023] An automatic feeding and correction mechanism for assembling block toys, as shown in Figures 1-4, includes a vibrating feeding device 1, a dual-manipulator material transfer device 2 installed on one side of the vibrating feeding device 1, a correction device 3 located in front of the dual-manipulator material transfer device 2 and cooperating with the dual-manipulator material transfer device 2, a rotating table 4 located on one side of the dual-manipulator material transfer device 2, and an assembly mold 5 fixedly installed on the side of the rotating table 4 for assembling blocks.

[0024] The vibrating feeding device 1 includes a vibrating feeding plate 11, a feeding channel 12 connected to the discharge port of the vibrating feeding plate 11, a support foot 13 installed at the end of the feeding channel 12, a side-mounted support plate 14 located on one side of the feeding channel 12, a baffle cylinder 14 fixedly installed above the side-mounted support plate 14 and facing the feeding channel 12, a baffle plate 16 fixedly connected to the baffle cylinder 14 and assembled with the feeding channel 12, and a baffle plate guide strip 17 fixedly installed with the support foot 13 and having a guide groove on its inner side. Specifically, Since the dual robotic arm material transfer device 2 cannot pick up multiple blocks at once, in order to limit the blocks from overflowing the feeding channel 12, the baffle plate 16 is controlled by the baffle cylinder 14 to block the blocks. When the dual robotic arm material transfer device 2 moves above the feeding channel 12 to pick up the blocks, the baffle cylinder 14 extends and moves out of the baffle plate 16. At this time, the dual robotic arm material transfer device 2 can pick up the blocks. After the dual robotic arm material transfer device 2 picks up the blocks, the baffle cylinder 14 retracts and pulls back the baffle plate 16 to block the blocks, which can prevent the blocks from sliding out of the feeding channel 12.

[0025] The dual-manipulator material handling device 2 includes two parallel support columns 21 of the same height, a horizontal plate 22 fixed to the two support columns 21 by bolts, two guide columns 23 fixedly installed to the horizontal plate 22 by an auxiliary plate, a slide plate 24 located on one side of the horizontal plate 22 and assembled with the guide columns, a transverse cylinder 25 installed at one end of the horizontal plate 22 and assembled with the slide plate 24, and a first material handling manipulator 26 and a second material handling manipulator 27 with the same structure installed on the slide plate 24.

[0026] The two ends of the slide plate 24 are fixed with assembly plates 241 with guide holes by bolts. Specifically, two guide posts 23 pass through the guide holes in the assembly plate 241, which not only support the slide plate 24, but also facilitate the smooth lateral movement of the slide plate 24.

[0027] The first material handling robot 26 includes a fourth mounting plate 261 fixedly installed with the slide plate 24, a lifting cylinder 262 fixedly installed above the fourth mounting plate 261, an L-shaped plate 263 located below the fourth mounting plate 261 and fixedly installed with the output end of the lifting cylinder 262, and a material scooping suction cup 264 fixedly installed at the lower end of the L-shaped plate 263 by screws. Specifically, the slide plate 24 in the dual-manipulator material handling device 2 is driven to move laterally by the transverse cylinder 25. During the transverse movement, the function of the first material handling robot 26 is to pick up the block from the feeding channel 12 and place it in the correction device 3 for correction processing, while the function of the second material handling robot 27 is to pick up the corrected block from the correction device 3 and place it in the assembly mold 5 so that the block can be assembled with other blocks.

[0028] The correction device 3 includes a correction support frame 31, a first mounting plate 32 fixedly mounted to the correction support frame 31 by screws, a second mounting plate 33 with one side abutting against the correction support frame 31 and the other side fixed to the first mounting plate 32, a correction motor 34 located below the second mounting plate 33 and fixedly mounted to the second mounting plate 33, a third mounting plate 35 located above the second mounting plate 33 and fixedly mounted to the correction support frame 31 and the first mounting plate 32, a block placement slot 36 located above the third mounting plate 35 and supported by the output end of the correction motor 34, a support plate 37 fixedly mounted to the outside of the first mounting plate 32 by screws and having an insertion hole, and a camera 38 inserted into the insertion hole of the support plate 37.

[0029] The output end of the correction motor 34 passes through the second mounting plate 33 and the third mounting plate 35 in sequence, and is then fixed to the block placement slot 36. Specifically, the purpose of setting the second mounting plate 33 is to install the correction motor 34, while the purpose of setting the third mounting plate 35 is to support the output end of the correction motor 34.

[0030] With the lens of camera 38 facing upwards, specifically, when the dual robotic arm material transfer device 2 picks up a block from the vibrating feeding device 1, it can quickly scan the structural orientation of the block, thereby providing timely feedback to the control computer. The control computer then controls the correction motor 34 to rotate the block placement slot 36 where the block has already been placed to adjust its orientation, so that the dual robotic arm material transfer device 2 can pick up the adjusted block and transport it to the assembly mold 5 to assemble it with other blocks.

[0031] The above embodiments of this utility model are not intended to limit the scope of protection of this utility model. The implementation of this utility model is not limited thereto. All other modifications, substitutions or alterations made to the above structure of this utility model based on the above content of this utility model and in accordance with the common technical knowledge and conventional means in the field, without departing from the basic technical idea of ​​this utility model, shall fall within the scope of protection of this utility model.

Claims

1. An automatic feeding and correction mechanism for assembling block toys, comprising a vibrating feeding device, a dual-manipulator material transfer device mounted on one side of the vibrating feeding device, a correction device located in front of the dual-manipulator material transfer device and cooperating with the dual-manipulator material transfer device, a rotating table located on one side of the dual-manipulator material transfer device, and an assembly mold for assembling blocks fixedly mounted on the side of the rotating table, characterized in that, The correction device includes a correction support frame, a first mounting plate fixedly mounted to the correction support frame by screws, a second mounting plate with one side abutting against the correction support frame and the other side fixed to the first mounting plate, a correction motor located below the second mounting plate and fixedly mounted to the second mounting plate, a third mounting plate located above the second mounting plate and fixedly mounted to the correction support frame and the first mounting plate, a block placement slot located above the third mounting plate and supported by the output end of the correction motor, a support plate fixedly mounted to the outside of the first mounting plate by screws and having an insertion hole, and a camera inserted into the insertion hole in the support plate.

2. The automatic feeding and correction mechanism for assembling block toys according to claim 1, characterized in that, The output end of the correction motor passes through the second and third mounting plates in sequence, and is then fixed to the block placement slot.

3. The automatic feeding and correction mechanism for assembling block toys according to claim 1, characterized in that, The camera lens is facing upwards.

4. The automatic feeding and correction mechanism for assembling block toys according to claim 1, characterized in that, The vibrating feeding device includes a vibrating feeding plate, a feeding channel connected to the discharge port of the vibrating feeding plate, a support foot installed at the end of the feeding channel, a side-mounted support plate located on one side of the feeding channel, a baffle cylinder fixedly installed above the side-mounted support plate and facing the feeding channel, a baffle plate fixedly connected to the baffle cylinder and assembled with the feeding channel, and a baffle plate guide strip with a guide groove on its inner side fixedly installed with the support foot.

5. The automatic feeding and correction mechanism for assembling block toys according to claim 1, characterized in that, The dual-manipulator material handling device includes two parallel support columns of the same height, a horizontal plate fixed to the two support columns by bolts, two guide columns fixed to the horizontal plate by an auxiliary plate, a slide plate located on one side of the horizontal plate and assembled with the guide columns, a transverse cylinder installed at one end of the horizontal plate and assembled with the slide plate, and a first material handling manipulator and a second material handling manipulator with the same structure installed on the slide plate.

6. The automatic feeding and correction mechanism for assembling block toys according to claim 5, characterized in that, The two ends of the slide are fixed with assembly plates with guide holes by bolts.

7. The automatic feeding and correction mechanism for assembling block toys according to claim 5, characterized in that, The first material handling robot includes a fourth mounting plate fixedly installed with the slide, a lifting cylinder fixedly installed above the fourth mounting plate, an L-shaped plate located below the fourth mounting plate and fixedly installed with the output end of the lifting cylinder, and a material chuck fixedly installed at the lower end of the L-shaped plate by screws.

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