Pay-off rack for constant-tension winding
By introducing a swing motor and a meshing rod into the pay-off frame, the angle of the take-up drum can be quickly adjusted, solving the problem of difficult angle adjustment of the pay-off frame and improving the flexibility and quality of winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG YIMENG POWER EQUIP CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-01
AI Technical Summary
The existing wire feeding frame has limited freedom of movement and cannot quickly adjust its angle according to actual needs, lacking a quick adjustment structure.
The design includes a base, a first swing frame, and a second swing frame. It utilizes a swing motor and a meshing rod to achieve rapid angle adjustment of the winding drum, and combines a lifting cylinder and a sensor to keep the wire feeding frame level.
It improves the freedom of the pay-off frame and the winding effect, ensures the quality of coil winding, and adapts to different ground conditions.
Smart Images

Figure CN224185564U_ABST
Abstract
Description
A constant tension winding pay-off frame Technical Field
[0001] This utility model relates to the field of wire feeding frame technology, specifically a wire feeding frame for constant tension winding. Background Technology
[0002] A winding machine is a device that can wind a wire into a specific workpiece. It is widely used. In the process of power construction, it is usually necessary to use a winding machine to wind or unwind cables. During the unwinding process, a corresponding unwinding frame is required.
[0003] Chinese patent application CN216889420U discloses a wire feeding frame for winding, including a tension adjustment mechanism, a transmission mechanism, a stepping frame, and a base. The transmission mechanism is located above the stepping frame and has multiple sets. The adjustment mechanism is located on one side of the stepping frame. Tension is adjusted by rotating a handle to drive an adjustment block, causing two clamping plates to clamp a brake disc. The brake disc is fixed to one end of the central shaft of the transmission mechanism, and a wire spool is detachably mounted on the other end of the shaft. The wire spool is fixedly connected to the shaft via a side plate. The shaft is movably connected to the stepping frame via a bearing seat. Multiple tension adjustment mechanisms are connected by a synchronous belt to achieve synchronous tension adjustment. The length of the columns in the stepping frame is adjustable, thereby adjusting the height of the stepping frame. The wire feeding frame is fixed to the ground via the base and ground anchor bolts. This utility model can control winding tension, and its overall structure is flexible and adjustable. It utilizes design concepts such as frictional resistance, three-point alignment, and sequential stepping to ensure the safety of the wire feeding frame and guarantee the winding quality of the coil.
[0004] However, the above-disclosed wire feeding frames have limited freedom of movement and cannot adjust the angle of the wire feeding frame according to actual needs, lacking a quick adjustment structure. Summary of the Invention
[0005] The purpose of this utility model is to provide a wire feeder for constant tension winding, in order to solve the problems of the limited degree of freedom of the wire feeder in the prior art, the inability to adjust the angle of the wire feeder according to actual needs, and the lack of a quick adjustment structure.
[0006] To achieve the above objectives, the technical solution of this utility model is as follows: a constant tension winding wire release frame, comprising a base, a first swing frame and a second swing frame that cooperate with each other are installed on the top of the base, the first swing frame and the second swing frame are provided with freely adjustable meshing rods inside, and a top plate is provided on the top of the meshing rods; a vertical rod is fixedly provided on the top of the top plate, and a T-slot is also provided on the top of the top plate, and a winding drum is movably installed on the top of the top plate, and a T-shaped seat that cooperates with the T-slot is provided at the bottom of the winding drum; a spring is connected to the inner wall of the winding drum, and the winding drum is connected to the vertical rod through the spring; multiple sets of lifting cylinders are installed at the bottom of the base, and a conical seat is provided at the output end of the lifting cylinder.
[0007] As a further embodiment of this utility model: the top of the base is provided with multiple sets of adjustment seats, the first swing frame and the second swing frame are movably installed on the top of the adjustment seats and are perpendicular to each other; the first swing frame has a swing cavity I inside, and the second swing frame has a swing cavity II inside; the outer wall of the adjustment seat is equipped with a swing motor I for driving the first swing frame and a swing motor II for driving the second swing frame.
[0008] As a further embodiment of this utility model: a moving slider is provided at the bottom of the engaging rod, a fixed slider is provided at the top of the base, and a swing ball is movably arranged between the moving slider and the fixed slider. The bottom of the swing ball has a first slide rail that cooperates with the fixed slider, and the top of the swing ball has a second slide rail that cooperates with the moving slider.
[0009] As a further improvement of this invention, a sensor is also installed at the bottom of the top plate.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] The swing angles of the first and second swing frames can be adjusted by swing motor one and swing motor two. At this time, the position and angle of the winding drum will also be quickly adjusted under the action of the swing ball and the meshing rod. This design improves the freedom of the constant tension winding pay-off frame and the winding effect. Attached Figure Description
[0012] The present invention will be further explained below with reference to the accompanying drawings and embodiments:
[0013] Figure 1 is a three-dimensional structural diagram of this utility model;
[0014] Figure 2 is a three-dimensional structural diagram of the base in this utility model;
[0015] Figure 3 is a three-dimensional structural diagram of the present invention;
[0016] Figure 4 is a partial sectional view of this utility model.
[0017] Explanation of reference numerals in the attached figures:
[0018] 1. Base; 2. Lifting cylinder; 3. Conical seat; 4. Adjusting seat; 5. First swing frame; 6. Swing motor one; 7. Second swing frame; 8. Swing motor two; 9. Swing chamber one; 10. Swing chamber two; 11. Fixed slider; 12. Swing ball; 13. First slide rail; 14. Second slide rail; 15. Engaging rod; 16. Moving slider; 17. Top plate; 18. Vertical rod; 19. T-slot; 20. Winding drum; 21. T-slot; 22. Spring; 23. Sensor. Detailed Implementation
[0019] The technical solution of this utility model will now be clearly and completely described with reference to Figures 1 to 4. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] This utility model provides an improved constant tension winding pay-off frame, as shown in Figures 1-4. It includes a base 1, with a first swing frame 5 and a second swing frame 7 mounted on the top of the base 1. The first and second swing frames 5 and 7 have freely adjustable engagement rods 15 inside, and a top plate 17 is mounted on the top of the engagement rods 15. A vertical rod 18 is fixedly mounted on the top of the top plate 17, and a T-slot 19 is also provided on the top of the top plate 17. A take-up drum 20 is movably mounted on the top of the top plate 17, and a T-shaped seat 21 that mates with the T-slot 19 is provided at the bottom of the take-up drum 20. A spring 22 is connected to the inner wall of the take-up drum 20, and the take-up drum 20 is connected to the vertical rod 18 through the spring 22. Multiple lifting cylinders 2 are mounted on the bottom of the base 1, and a conical seat 3 is provided at the output end of each lifting cylinder 2.
[0021] The swing angles of the first swing frame 5 and the second swing frame 7 can be adjusted by swing motor 6 and swing motor 8. Simultaneously, the position and angle of the take-up drum 20 are rapidly adjusted under the action of the swing ball 12 and the engaging rod 15. When the take-up drum 20 unwinds the wire, the mainspring 22 tightens. When winding is required, the take-up drum 20 automatically winds the wire under the action of the mainspring 22. This design improves the freedom of movement and winding effect of the constant tension winding unwinding frame.
[0022] Referring to Figures 2-4, the top of the base 1 is provided with multiple sets of adjustment seats 4. The first swing frame 5 and the second swing frame 7 are movably installed on the top of the adjustment seats 4 and are perpendicular to each other. The first swing frame 5 has a swing cavity 9 inside, and the second swing frame 7 has a swing cavity 10 inside. The outer wall of the adjustment seat 4 is equipped with a swing motor 6 that drives the first swing frame 5 and a swing motor 8 that drives the second swing frame 7.
[0023] In this embodiment: when the first swing motor 6 drives the first swing frame 5 to swing to the left, the engagement rod 15 and the take-up drum 20 swing to the left accordingly. When the second swing motor 8 drives the second swing frame 7 to swing to the left, the engagement rod 15 and the take-up drum 20 swing to the left accordingly.
[0024] Referring to Figures 2-4, a moving slider 16 is provided at the bottom of the engaging rod 15, and a fixed slider 11 is provided at the top of the base 1. A swing ball 12 is movably arranged between the moving slider 16 and the fixed slider 11. A first slide 13 that cooperates with the fixed slider 11 is opened at the bottom of the swing ball 12, and a second slide 14 that cooperates with the moving slider 16 is opened at the top of the swing ball 12.
[0025] In this embodiment: During the winding operation, the swing ball 12 can drive the winding drum 20 to swing in tandem. When the engaging rod 15 and the winding drum 20 swing with the second swing frame 7, the moving slider 16 is stationary relative to the second slide rail 14, and the fixed slider 11 slides back and forth along the first slide rail 13. When the engaging rod 15 and the winding drum 20 swing with the first swing frame 5, the fixed slider 11 is stationary relative to the first slide rail 13, and the moving slider 16 slides back and forth along the second slide rail 14.
[0026] Referring to Figure 3, a sensor 23 is also installed at the bottom of the top plate 17.
[0027] In this embodiment: when the device is placed on an uneven ground, the sensor 23 and the lifting cylinder 2 work together to keep the base 1 in a horizontal state.
[0028] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and inventive features disclosed herein.
Claims
1. A constant tension winding pay-off frame, characterized in that: Includes a base (1), on the top of which are mounted a first swing frame (5) and a second swing frame (7) that cooperate with each other. The first swing frame (5) and the second swing frame (7) have freely adjustable meshing rods (15) inside. A top plate (17) is provided on the top of the meshing rods (15). A vertical rod (18) is fixedly provided on the top of the top plate (17). A T-slot (19) is also provided on the top of the top plate (17). A take-up drum (20) is movably installed on the top of the 17), and a T-shaped seat (21) that mates with the T-slot (19) is provided at the bottom of the take-up drum (20); a spring (22) is connected to the inner wall of the take-up drum (20), and the take-up drum (20) is connected to the vertical rod (18) through the spring (22); multiple sets of lifting cylinders (2) are installed at the bottom of the base (1), and a conical seat (3) is provided at the output end of the lifting cylinder (2).
2. The constant tension winding pay-off frame according to claim 1, characterized in that: The base (1) has multiple sets of adjustment seats (4) on its top. The first swing frame (5) and the second swing frame (7) are movably installed on the top of the adjustment seat (4) and are perpendicular to each other. The first swing frame (5) has a swing cavity one (9) inside, and the second swing frame (7) has a swing cavity two (10) inside. The outer wall of the adjustment seat (4) is equipped with a swing motor one (6) that drives the first swing frame (5) and a swing motor two (8) that drives the second swing frame (7).
3. The constant tension winding pay-off frame according to claim 1, characterized in that: The bottom of the engagement rod (15) is provided with a moving slider (16), and the top of the base (1) is provided with a fixed slider (11). A swing ball (12) is movably arranged between the moving slider (16) and the fixed slider (11). The bottom of the swing ball (12) is provided with a first slide (13) that cooperates with the fixed slider (11), and the top of the swing ball (12) is provided with a second slide (14) that cooperates with the moving slider (16).
4. A constant tension winding pay-off frame according to claim 1, characterized in that: A sensor (23) is also installed at the bottom of the top plate (17).
Citation Information
Patent Citations
Pay-off rack for winding
CN216889420U