Frameless torque motor test assembly and test equipment

By designing a structure with a accommodating space and a rotating hole in the motor test assembly, the problem of the encoder affecting the clearance between the motor stator and mover was solved, achieving smooth motor rotation and convenient encoder placement, and extending the service life of motor components.

CN224190197UActive Publication Date: 2026-05-01HANGZHOU SANXIANG TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU SANXIANG TECH
Filing Date
2025-05-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing motor testing kits, the encoder affects the clearance between the motor stator and the motor mover, resulting in uneven rotation.

Method used

A frameless torque motor testing assembly is designed. By setting a receiving space and a rotating hole on the housing, the rotating shaft is rotatably connected to the housing. The bearing is connected between the housing and the rotating shaft. The motor stator and mover are installed in the receiving space. The encoder mover is installed on the rotating part and rotates with the rotating part. The encoder stator is installed on the outside of the housing, which reduces the gap between the motor stator and the motor mover.

Benefits of technology

This reduces the gap between the motor stator and the motor mover, improves the smoothness of rotation and the ease of encoder placement, and extends the service life of the motor mover and stator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a frameless torque motor testing assembly and testing equipment. The frameless torque motor testing assembly comprises a shell, a rotating shaft, a bearing, a motor stator, a motor rotor and an encoder. The shell is provided with an accommodating space and a rotating hole; the rotating shaft is rotatably connected to the shell and penetrates through the rotating hole; the rotating shaft is provided with a first rotating part, and the bearing is arranged on the rotating shaft in a sleeving mode and connected to the shell. The motor stator is located in the containing space and installed on the shell. The motor rotor is mounted on the rotating shaft; the motor rotor rotates relative to the motor electron and performs magnetic induction with the motor electron; the encoder mover is mounted on the first rotating part and rotates along with the rotation of the first rotating part; the encoder mover is positioned on the outer side of the shell; the encoder stator is installed on the outer side of the shell and is close to the encoder mover, and the encoder mover rotates relative to the encoder stator, so that the encoder is arranged relative to the outer side of the shell, and the gap between the motor stator and the motor mover is reduced.
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Description

A frameless torque motor testing assembly and testing equipment Technical Field

[0001] This utility model relates to the technical field of motor testing components, and in particular to a frameless torque motor testing component and testing equipment. Background Technology

[0002] With the development of technology, motors have become a power source, and motor testing kits are used to test them. In the existing technology, existing motor testing kits include a housing, a motor stator, a motor mover, and an encoder. The motor stator is connected to the housing, the encoder is located between the motor stator and the motor mover, and the motor mover is rotatably connected to the motor stator. However, the encoder affects the clearance between the motor stator and the motor mover. Summary of the Invention

[0003] The purpose of this utility model is to provide a frameless torque motor testing assembly and a motor testing device. The housing has a receiving space and a rotating hole; a rotating shaft is rotatably connected to the housing and passes through the rotating hole; the rotating shaft has a first rotating part, which is located on the outside of the housing; a bearing is located between the housing and the rotating shaft, the bearing is sleeved on the rotating shaft and connected to the housing; the motor stator is located in the receiving space and installed in the housing; the motor mover is located in the receiving space and installed on the rotating shaft; the motor mover rotates relative to the motor electronics and magnetically induces with the motor electronics; the encoder includes an encoder mover and an encoder stator, the encoder mover is installed in the first rotating part and rotates with the rotation of the first rotating part; the encoder mover is located on the outside of the housing; the encoder stator is installed on the outside of the housing and close to the encoder mover, the encoder mover rotates relative to the encoder stator to facilitate the arrangement of the encoder relative to the outside of the housing and reduce the gap between the motor stator and the motor mover.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a frameless torque motor testing assembly for testing motors, the frameless torque motor testing assembly comprising:

[0005] The housing has a receiving space and a rotating hole;

[0006] A rotating shaft is rotatably connected to the housing and passes through the rotating hole; the rotating shaft is provided with a first rotating part, which is located on the outside of the housing;

[0007] A bearing is located between the housing and the rotating shaft, the bearing is sleeved on the rotating shaft and connected to the housing;

[0008] The motor stator is located within the receiving space and is mounted on the housing;

[0009] A motor mover is located within the receiving space and mounted on the rotating shaft; the motor mover rotates relative to the motor electronics and magnetically induces with the motor electronics.

[0010] An encoder includes an encoder mover and an encoder stator. The encoder mover is mounted on the first rotating part and rotates with the rotation of the first rotating part. The encoder mover is located outside the housing. The encoder stator is mounted on the outside of the housing and close to the encoder mover. The encoder mover rotates relative to the encoder stator.

[0011] Optionally, the housing includes an outer shell portion and an end cap portion, the end cap portion being detachably connected to the outer shell portion, and the receiving space being formed between the end cap portion and the outer shell portion;

[0012] The encoder stator is mounted on the end cover.

[0013] Optionally, a mounting base is provided between the encoder mover and the first rotating part, the mounting base being sleeved on the first rotating part and supporting the encoder mover.

[0014] Optionally, the mounting base is arranged in a ring shape, and the axis of the mounting base coincides with the axis of the first rotating part.

[0015] Optionally, the bearing includes a first bearing and a second bearing, the first bearing being located within the receiving space, the second bearing being sleeved on the end cover portion, and the first bearing and the second bearing acting at different positions on the rotating shaft.

[0016] Optionally, the frameless torque motor test assembly further includes a pressure ring, which is connected to the housing portion and presses against the first bearing.

[0017] Optionally, the motor mover is located inside the motor stator, and there is a gap between the motor mover and the motor stator.

[0018] Optionally, the motor stator is fixedly connected to the housing portion.

[0019] Optionally, the motor mover is detachably connected to the rotating shaft, and the motor mover and the motor stator are protected by the housing.

[0020] To achieve the above objectives, this utility model provides the following technical solution: a motor testing device, including the frameless torque motor testing component.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This utility model provides a frameless torque motor testing assembly and a motor testing device. The housing has a receiving space and a rotating hole. A rotating shaft is rotatably connected to the housing and passes through the rotating hole. The rotating shaft has a first rotating part, which is located on the outside of the housing. A bearing is located between the housing and the rotating shaft, and is sleeved on the rotating shaft and connected to the housing. The motor stator is located in the receiving space and installed in the housing. The motor mover is located in the receiving space and installed on the rotating shaft. The motor mover rotates relative to the motor electronics and magnetically induces with the motor electronics. The encoder includes an encoder mover and an encoder stator. The encoder mover is installed in the first rotating part and rotates with the rotation of the first rotating part. The encoder mover is located on the outside of the housing. The encoder stator is installed on the outside of the housing and close to the encoder mover. The encoder mover rotates relative to the encoder stator to facilitate the arrangement of the encoder relative to the outside of the housing and reduce the gap between the motor stator and the motor mover. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0025] Figure 1 shows a schematic diagram of a frameless torque motor test assembly according to an embodiment of this application.

[0026] Figure 2 shows a cross-sectional view of a frameless torque motor test assembly according to an embodiment of this application.

[0027] Figure 3 shows an exploded view of a frameless torque motor test assembly according to an embodiment of this application.

[0028] Figure 4 shows a schematic diagram of the housing of a frameless torque motor test assembly according to an embodiment of this application.

[0029] Figure 5 shows a schematic diagram of the internal structure of a frameless torque motor test assembly according to an embodiment of this application.

[0030] Figure Labels

[0031] 100. Frameless torque motor testing kit;

[0032] 10. Housing; 10a. Receiving space; 10b. Rotation hole; 11. Outer shell section; 12. End cap section;

[0033] 20. Rotating shaft; 21. First rotating part; 211. Mounting base;

[0034] 30. Bearing; 31. First bearing; 32. Second bearing;

[0035] 40. Motor stator;

[0036] 50. Motor mover;

[0037] 60. Encoder; 61. Encoder mover; 62. Encoder stator;

[0038] 70. Pressure ring. Detailed Implementation

[0039] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0040] Please refer to Figures 1 to 5. This application provides a frameless torque motor test assembly 100, which is applied to motor testing equipment and used for testing frameless torque motors.

[0041] Please refer to Figures 1-5. In this embodiment, the frameless torque motor test assembly 100 includes a housing 10, a rotating shaft 20, a bearing 30, a motor stator 40, a motor mover 50, and an encoder 60. The housing 10 has a receiving space 10a and a rotating hole 10b. The rotating shaft 20 is rotatably connected to the housing 10 and passes through the rotating hole 10b. The rotating shaft 20 has a first rotating part 21, which is located on the outside of the housing 10. The bearing 30 is located between the housing 10 and the rotating shaft 20, and is sleeved on the rotating shaft 20 and connected to the housing 10. The motor stator 40 is located within the receiving space 10a and installed on the housing 10. The mover 50 is located within the receiving space 10a and is mounted on the rotating shaft 20; the motor mover 50 rotates relative to the motor electronics and magnetically induces with the motor electronics; the encoder 60 includes an encoder mover 61 and an encoder stator 62, the encoder mover 61 is mounted on the first rotating part 21 and rotates with the rotation of the first rotating part 21; the encoder mover 61 is located on the outside of the housing 10; the encoder stator 62 is mounted on the outside of the housing 10 and close to the encoder mover 61, the encoder mover 61 rotates relative to the encoder stator 62 so that the encoder 60 is arranged relative to the outside of the housing 10, reducing the gap between the motor stator 40 and the motor mover 50.

[0042] Please refer to Figures 1 to 5. In this embodiment, the housing 10 serves as a support component of the frameless torque motor test assembly 100. The housing 10 is used to support the rotating shaft 20, bearing 30, motor stator 40, motor mover 50, and encoder 60. The housing 10 is provided with a receiving space 10a and a rotating hole 10b; the rotating hole 10b is connected to the receiving space 10a.

[0043] The rotating shaft 20 is rotatably connected to the housing 10 so as to adjust the position of the rotating shaft 20 relative to the housing 10. The rotating shaft 20 passes through the rotating hole 10b so that both ends of the rotating shaft 20 are exposed to the outside of the housing 10. The rotating shaft 20 is provided with a first rotating part 21, which is located on the outside of the housing 10.

[0044] The bearing 30 is located between the housing 10 and the rotating shaft 20. The bearing 30 is sleeved on the rotating shaft 20 and connected to the housing 10 so that the rotating shaft 20 can rotate relative to the housing 10 under the action of the bearing 30, thereby improving the smoothness of the rotation of the rotating shaft 20.

[0045] The motor stator 40 is located within the receiving space 10a and is installed on the housing 10, so that the motor stator 40 can be fixed to the inside of the housing 10 through the receiving space 10a, thereby making full use of the receiving space 10a.

[0046] The motor mover 50 is located within the receiving space 10a. The motor mover 50 makes full use of the receiving space 10a. The motor mover 50 is installed on the rotating shaft 20 so that the motor mover 50 is in a fixed state relative to the rotating shaft 20, thereby facilitating the rotation of the motor mover 50 with the rotation of the rotating shaft 20. The motor mover 50 rotates relative to the motor electronics and undergoes magnetic induction with the motor electronics.

[0047] The encoder 60 includes an encoder mover 61 and an encoder stator 62. The encoder mover 61 is mounted on the first rotating part 21 and rotates with the rotation of the first rotating part 21. The encoder mover 61 is located on the outside of the housing 10. The encoder stator 62 is mounted on the outside of the housing 10 and close to the encoder mover 61. The encoder mover 61 rotates relative to the encoder stator 62 so that the encoder 60 can be arranged relative to the outside of the housing 10, thereby reducing the gap between the motor stator 40 and the motor mover 50.

[0048] Please refer to Figures 1-5. In this embodiment, the housing 10 includes an outer shell portion 11 and an end cap portion 12. The end cap portion 12 is disposed on the upper side of the outer shell portion 11 and is detachably connected to the outer shell portion 11 so that the end cap portion 12 can be connected to or detached from the outer shell portion 11. When the end cap portion 12 is connected to the outer shell portion 11, a receiving space 10a is formed between the end cap portion 12 and the outer shell portion 11. This allows the inner sidewall of the end cap portion 12 and the inner sidewall of the outer shell portion 11 to serve as the inner sidewall of the receiving space 10a, thereby facilitating the cooperation between the end cap portion 12 and the outer shell portion 11 to restrict the position of the rotating shaft 20, the motor stator 40, and the motor mover 50. When the end cap portion 12 is detached from the outer shell portion 11, the rotating shaft 20, the motor stator 40, and the motor mover 50 can be disassembled, improving the ease of replacement of the rotating shaft 20, the motor stator 40, and the motor mover 50. The encoder stator 62 is mounted on the end cover portion 12 so that the encoder stator 62 is fixed to the outside of the end cover portion 12, thereby facilitating the exposure of the encoder 60 to the outside of the housing 10. Optionally, the housing portion 11 and the end cover portion 12 are detachably connected by bolts.

[0049] Please refer to Figures 1 to 5. In this embodiment of the application, a mounting seat 211 is provided between the encoder mover 61 and the first rotating part 21. The mounting seat 211 is sleeved on the first rotating part 21 so that the mounting seat 211 is fixed relative to the first rotating part 21. The mounting seat 211 supports the encoder mover 61 so that the encoder mover 61 can be connected relative to the first rotating part 21 through the mounting seat 211.

[0050] Please refer to Figures 1 to 5. In this embodiment of the application, the mounting base 211 is arranged in a ring shape, and the axis of the mounting base 211 coincides with the axis of the first rotating part 21, so that the force of the encoder mover 61 on the mounting base 211 can be evenly distributed on the circumference of the first rotating part 21. At the same time, it helps to improve the accuracy and stability of the encoder mover 61 during rotation.

[0051] Please refer to Figures 1-5. In this embodiment of the application, the bearing 30 includes a first bearing 31 and a second bearing 32. The first bearing 31 is located in the accommodating space 10a, and the second bearing 32 is sleeved on the end cover 12. The first bearing 31 and the second bearing 32 act on different positions of the rotating shaft 20 so that the rotating shaft 20 is stably constrained in different directions, avoiding deformation of the rotating shaft 20 during rotation. The smoothness of rotation of the rotating shaft 20 is further improved by arranging the first bearing 31 and the second bearing 32.

[0052] Please refer to Figures 1 to 5. In this embodiment of the application, the frameless torque motor test assembly 100 further includes a pressure ring 70. The pressure ring 70 is connected to the outer shell 11 and presses against the first bearing 31 so that the pressure ring 70 and the outer shell 11 can cooperate to limit the vertical position of the first bearing 31, ensuring the positional accuracy of the first bearing 31 and preventing the first bearing 31 from deviating from its position.

[0053] Please refer to Figures 1 to 5. In this embodiment of the application, the motor mover 50 is located inside the motor stator 40, and there is a gap between the motor mover 50 and the motor stator 40 so that the motor mover 50 can rotate relative to the motor stator 40 through the gap space, thereby improving the smoothness of the rotation of the motor mover 50.

[0054] Please refer to Figures 1 to 5. In this embodiment of the application, the motor stator 40 is fixedly connected to the housing 11, which ensures the positional accuracy of the motor stator 40 relative to the housing 11 and avoids positional deviation of the motor stator 40.

[0055] Please refer to Figures 1-5. In this embodiment, the motor mover 50 is detachably connected to the rotating shaft 20, so that the motor mover 50 can be connected to or disconnected from the rotating shaft 20, which improves the convenience of replacing the motor mover 50. The motor mover 50 and the motor stator 40 are protected by the housing 10, which avoids the motor mover 50 and the motor stator 40 from being directly impacted by external objects, and extends the service life of the motor mover 50 and the motor stator 40.

[0056] In a second embodiment of the application, a motor testing device includes a frameless torque motor testing component 100, which is part of the motor testing device used to test motors.

[0057] At this time, the frameless torque motor test assembly 100 includes a housing 10, a rotating shaft 20, a bearing 30, a motor stator 40, a motor mover 50, and an encoder 60. The housing 10 has a receiving space 10a and a rotating hole 10b; the rotating shaft 20 is rotatably connected to the housing 10 and passes through the rotating hole 10b; the rotating shaft 20 has a first rotating part 21, which is located on the outside of the housing 10; the bearing 30 is located between the housing 10 and the rotating shaft 20, the bearing 30 is sleeved on the rotating shaft 20, and connected to the housing 10; the motor stator 40 is located within the receiving space 10a and installed on the housing 10; the motor mover 50 is located within the receiving space 10a. Within space 10a, and mounted on rotating shaft 20; motor mover 50 rotates relative to motor electronics and magnetically inducts with motor electronics; encoder 60 includes encoder mover 61 and encoder stator 62, encoder mover 61 is mounted on first rotating part 21 and rotates with the rotation of first rotating part 21; encoder mover 61 is located outside housing 10; encoder stator 62 is mounted on outside housing 10 and close to encoder mover 61, encoder mover 61 rotates relative to encoder stator 62 to facilitate encoder 60 arrangement relative to outside housing 10, reducing the gap between motor stator 40 and motor mover 50.

[0058] Compared with the prior art, the beneficial effects of this utility model are:

[0059] This utility model provides a frameless torque motor testing assembly 100 and a motor testing device. The housing 10 has a receiving space 10a and a rotating hole 10b. A rotating shaft 20 is rotatably connected to the housing 10 and passes through the rotating hole 10b. The rotating shaft 20 has a first rotating part 21 located on the outside of the housing 10. A bearing 30 is located between the housing 10 and the rotating shaft 20, sleeved on the rotating shaft 20 and connected to the housing 10. The motor stator 40 is located within the receiving space 10a and installed in the housing 10. The motor mover 50 is located within the receiving space 10a and installed in the housing 10. The drive shaft 20; the motor mover 50 rotates relative to the motor electronics and magnetically inducts with the motor electronics; the encoder 60 includes an encoder mover 61 and an encoder stator 62. The encoder mover 61 is mounted on the first rotating part 21 and rotates with the rotation of the first rotating part 21; the encoder mover 61 is located on the outside of the housing 10; the encoder stator 62 is mounted on the outside of the housing 10 and close to the encoder mover 61. The encoder mover 61 rotates relative to the encoder stator 62 to facilitate the arrangement of the encoder 60 relative to the outside of the housing 10, thereby reducing the gap between the motor stator 40 and the motor mover 50.

[0060] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0061] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features.

[0062] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A frameless torque motor testing assembly, characterized in that, The frameless torque motor testing assembly for testing motors includes: a housing with a receiving space and a rotating hole; a rotating shaft rotatably connected to the housing and passing through the rotating hole; the rotating shaft having a first rotating part located outside the housing; a bearing located between the housing and the rotating shaft, the bearing being sleeved on the rotating shaft and connected to the housing; a motor stator located within the receiving space and mounted on the housing; a motor mover located within the receiving space and mounted on the rotating shaft; the motor mover rotating relative to the motor stator and magnetically inducing the motor; and an encoder including an encoder mover and an encoder stator, the encoder mover being mounted on the first rotating part and rotating with the rotation of the first rotating part; the encoder mover located outside the housing; and the encoder stator mounted outside the housing and close to the encoder mover, the encoder mover rotating relative to the encoder stator.

2. The frameless torque motor testing assembly according to claim 1, characterized in that, The housing includes an outer shell portion and an end cap portion, the end cap portion being detachably connected to the outer shell portion, and the receiving space being formed between the end cap portion and the outer shell portion; the encoder stator is mounted on the end cap portion.

3. The frameless torque motor testing assembly according to claim 2, characterized in that, A mounting base is provided between the encoder mover and the first rotating part. The mounting base is sleeved on the first rotating part and supports the encoder mover.

4. The frameless torque motor testing assembly according to claim 3, characterized in that, The mounting base is arranged in a ring, and the axis of the mounting base coincides with the axis of the first rotating part.

5. The frameless torque motor testing assembly according to claim 2, characterized in that, The bearing includes a first bearing and a second bearing. The first bearing is located within the accommodating space, and the second bearing is sleeved on the end cover. The first bearing and the second bearing act on different positions of the rotating shaft.

6. The frameless torque motor testing assembly according to claim 5, characterized in that, The frameless torque motor test assembly also includes a pressure ring, which is connected to the housing and presses against the first bearing.

7. The frameless torque motor testing assembly according to claim 1, characterized in that, The motor mover is located inside the motor stator, and there is a gap between the motor mover and the motor stator.

8. The frameless torque motor testing assembly according to claim 2, characterized in that, The motor stator is fixedly connected to the housing.

9. The frameless torque motor testing assembly according to claim 8, characterized in that, The motor mover is detachably connected to the rotating shaft, and the motor mover and the motor stator are protected by the housing.

10. A testing device, characterized in that, Includes the frameless torque motor test assembly as described in any one of claims 1 to 9.