Multidirectional modularized electrical component hardware combination device
By using a multi-faceted modular electrical component hardware combination device, the problems of complex wiring, low space utilization and insufficient scene adaptability of traditional equipment are solved, enabling flexible adjustment and efficient teaching and training.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOYI GROUP
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional industrial training equipment suffers from problems such as complex wiring and difficulty in adjustment, limited space utilization and observation, and lack of scene adaptability, resulting in low teaching effectiveness and R&D experiment efficiency.
It adopts a multi-directional modular electrical component hardware combination device, and through the space design of brackets, guide rails and custom installation modules, it realizes three-dimensional layout and multi-angle observation, supports flexible adjustment and expansion, and is compatible with standardized components to reduce costs.
It enhances the flexibility and demonstration effect of teaching and research scenarios, reduces wiring length and difficulty, improves space utilization, supports multi-angle observation and rapid maintenance, and reduces equipment procurement and maintenance costs.
Smart Images
Figure CN224190575U_ABST
Abstract
Description
A multi-directional modular electrical component hardware combination device Technical Field
[0001] This utility model relates to the field of training and R&D equipment technology, and is particularly applicable to modular electrical component combination devices in industrial automation teaching and training and R&D experiments. It improves teaching and research efficiency by simulating real scenarios through three-dimensional layout. Background Technology
[0002] In the field of industrial automation teaching and training, as well as R&D experiments, the flexibility and operability of simulation equipment are crucial for improving teaching effectiveness and R&D experiment efficiency. Currently, most teaching and research devices widely used in the industry are based on traditional planar installation methods. While these devices can meet basic needs, their inherent shortcomings are becoming increasingly apparent as teaching and research scenarios diversify and the complexity of R&D experiments increases.
[0003] 1) Wiring complexity and adjustment difficulties: Traditional teaching and research devices adopt a fixed planar layout, and components can only be arranged in a single plane. When simulating complex industrial scenarios, the wiring length increases significantly, and the cables become tangled and messy, making it difficult for operators to quickly understand the logical relationships. In addition, the fixed structure makes it impossible to flexibly adjust the position of components during the experiment, which limits the expansion and innovation of teaching and research content.
[0004] 2) Limitations in space utilization and observation: Existing teaching and research equipment is mostly enclosed cabinet structure, resulting in low space utilization and an inability to support multi-level modular expansion. Furthermore, students can only observe the operating status of components from a fixed perspective, making it difficult to fully grasp the working principles of the equipment. This is especially problematic in collaborative teaching and research scenarios where obstructed views severely impact learning outcomes.
[0005] 3) Lack of scenario adaptability: Traditional devices are usually designed for specific experiments, with rigid structures that cannot be quickly adapted to different teaching and research topics (such as power distribution systems, control logic debugging, etc.) or customized needs in research and development. Teachers and researchers need to frequently replace equipment or make complex modifications, which is time-consuming, labor-intensive, and costly.
[0006] Therefore, there is an urgent need for a modular, multi-directional electrical component assembly that can break through the limitations of traditional planar layouts, support flexible adjustment and multi-angle observation, and meet the urgent needs of modern teaching, training and R&D experiments for efficiency, intuitiveness and scalability. Summary of the Invention
[0007] The purpose of this utility model is to provide a multi-directional modular electrical component hardware combination device that can solve the problems of complex wiring and difficult adjustment of traditional industrial training equipment, limited space utilization and observation, and lack of scene adaptability.
[0008] To achieve the above objectives, this utility model provides a multi-directional modular electrical component hardware assembly device, including several brackets, with isolation crossbars and multiple mounting rails arranged between the brackets. The crossbars and each of the rails respectively engage with the crossbar mounting holes and rail mounting holes provided on the brackets. Each bracket also has a custom installation module space for installing custom functional modules. Both sides of the bottom of each bracket extend with a base, and the base has base fixing screw holes.
[0009] Preferably, each bracket has a side mounting auxiliary hole through both sides, and the front surface of each bracket has two rows of evenly arranged screw holes.
[0010] Preferably, each of the brackets has a guide rail fixing screw hole on its front surface, and the guide rail fixing screw hole is located at the meshing point between the guide rail and the guide rail mounting hole.
[0011] Preferably, each of the brackets is a triangular structure, which allows for multi-directional installation space.
[0012] Preferably, the guide rail mounting hole is a concave hole structure, which allows for a tight fit with the guide rail during installation.
[0013] Preferably, the custom installation module space includes a triangular custom installation module space and a square custom installation module space, and the square custom installation module space is provided with a slot. When installing components in the custom installation space, the component mounting plate can be fixed in the slot within the custom installation module space by a combination of double clamps and screws, which facilitates both fixing and disassembly.
[0014] Preferably, the installation space can be modularly expanded by combining different numbers of the brackets.
[0015] Preferably, by increasing or decreasing the number of brackets and adjusting the length of the guide rail, one or more sets of installation spaces without length restrictions can be formed.
[0016] Preferably, one or more sets of operation panels can be fixed through the mounting bolt holes on the surface of the bracket.
[0017] Therefore, the multi-directional modular electrical component hardware combination device with the above-described structure of this utility model has the following beneficial effects:
[0018] (1) This utility model has a simple structure and low manufacturing cost. It adopts standardized components (such as DIN rails) and universal installation interfaces, and is compatible with mainstream electrical components, reducing the cost of purchasing and updating teaching and research equipment, while ensuring the reliability and practicality of the device. Through modular and multi-directional three-dimensional layout design, it supports various installation forms such as vertical, inverted, and side mounting, adapting to different teaching and research themes and experimental needs, and significantly improving the flexibility and demonstration effect of teaching and research scenarios.
[0019] (2) This utility model adopts a three-dimensional spatial wiring mode, which reduces the wiring length and makes the cable layout clear and intuitive, allowing trainees to quickly understand the logical relationships in complex industrial scenarios. The open structure combined with the multi-angle observation design effectively solves the problems of single perspective and obstructed vision when multiple people are working together in traditional planar devices. In addition, heat dissipation channels are reserved between the bracket modules, and the open structure of the custom installation space avoids equipment malfunctions caused by heat accumulation during teaching and research demonstrations. Each component can be quickly fixed and disassembled through screw holes, which facilitates inspection, maintenance and component replacement in teaching and research scenarios and improves the service life of the equipment.
[0020] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0021] Figure 1 is a structural schematic diagram of a multi-directional modular electrical component hardware combination device according to this utility model;
[0022] Figure 2 is a schematic diagram of the structure of a multi-directional modular electrical component hardware combination device after the electrical components are installed.
[0023] Figure Labels
[0024] 1. Bracket, 2. Guide rail, 3. Guide rail mounting hole, 4. Side mounting auxiliary hole, 5. Screw hole, 6. Base, 7. Oval mounting hole, 8. Square custom mounting module space, 81. Slot, 9. Triangular custom mounting module space, 10. Isolation crossbar, 11. Crossbar mounting hole, 12. Guide rail fixing screw hole, 13. Base fixing screw hole, 14. Custom panel mounting, 15. Expandable unit mounting, 16. Modular electrical component mounting, 17. Custom module mounting. Detailed Implementation
[0025] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0026] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] Example
[0028] As shown in Figures 1-2, this utility model provides a multi-directional modular electrical component hardware assembly device, including several brackets 1, with isolation crossbars 10 and multiple mounting rails 2 arranged between the brackets 1. The isolation crossbars 10 and each rail 2 respectively engage with the crossbar mounting holes 11 and rail mounting holes 3 provided on the brackets 1. Each bracket 1 also has a custom installation module space square 8 and a custom installation module space triangle 9. A base 6 extends from both sides of the bottom of each bracket 1, and the base 6 has base fixing screw holes 13. The custom installation module space triangle 9 facilitates side observation during installation. The brackets 1 can be installed vertically, upside down, or sideways through the base fixing screw holes 13, adapting to different teaching and research scenarios. For example, when upside down, it can be used to demonstrate cable anti-clustering layout; when sideways, it allows students to observe the operating status of components from multiple angles.
[0029] Each bracket 1 has side mounting auxiliary holes 4 through both sides, and each bracket 1 has two rows of evenly arranged screw holes 5 on its front surface.
[0030] Each bracket 1 has a guide rail fixing screw hole 12 on its front surface, and the guide rail fixing screw hole 12 is located at the meshing point between the guide rail 2 and the guide rail mounting hole 3.
[0031] Each support 1 is a triangular structure.
[0032] The guide rail 2 has a concave plate structure, and the guide rail mounting hole 3 also has a concave structure. Several equidistant oblong mounting holes 7 are provided on the bottom surface of the guide rail 2.
[0033] The custom installation module space square 8 has a rounded square structure, and a card slot 81 is set inside the custom installation module space square 8.
[0034] Bracket 1: A black plastic or metal bracket with a triangular structure, providing stable support. Bracket 1 has multiple pre-drilled expansion mounting holes, including rail mounting holes 3, side mounting auxiliary holes 4, screw holes 5, crossbar mounting holes 11, rail fixing screw holes 12, and base fixing screw holes 13. These pre-drilled mounting holes on bracket 1 are used to fix electrical rails, secure isolation crossbars 10, bases 4, and other custom components. Operators can customize and install components using these pre-drilled holes on the bracket, supporting direct installation of various DIN standard-based electrical components (such as switches, relays, etc.). The positions of electrical components can be adjusted as needed. The compact structure facilitates multi-angle observation of component operation, significantly reducing wiring length and complexity while maintaining wiring technical requirements.
[0035] Guide rail 2: A metal electrical guide rail based on DIN standards, which is fixed to the bracket 1 through guide rail mounting holes 3, guide rail fixing screw holes 12 and bolts. Guide rail 2 has an elongated oval mounting hole 7 for mounting electrical components.
[0036] Base 6: Base 6 is secured by base mounting screw holes 13, thereby fixing the bracket 1 as a whole.
[0037] Isolation crossbar 10: Located within the crossbar mounting hole 11 on the bracket 1, the isolation crossbar 10 is used to isolate cables running from above the bracket, keeping the wiring neat; it can also be used as a carrying handle for the mobile device. Simultaneously, the isolation crossbar 10 serves as a stop when the expandable unit 15 is installed, preventing the module from tipping backward.
[0038] Custom installation module space square 8: When installing components in the custom installation module space square 8, rubber pads can be wrapped around the edges of the components and they can be secured in the slots 81 inside the custom installation module space square 8 for easy fixing and disassembly without the need for screws.
[0039] Modular combination: The bracket 1 and guide rail 2 can be extended in length without limitation through modular design to form a three-dimensional multi-dimensional installation space with multiple guide rails.
[0040] As shown in Figure 2, taking the illustration as an example, this device features custom panel installation 14, expandable unit installation 15, modular electrical component installation 16, and custom module installation 17. Figure 2 only shows one of the various customization options; operators can customize the assembly in different ways according to their needs. Depending on the number of electrical components and the need for functional expansion, by increasing or decreasing the number of brackets and extending the length of the mounting rails, the length can be extended or shortened indefinitely to a modular installation space consisting of two brackets (the illustration shows two installation spaces). Furthermore, heat dissipation channels are reserved between the bracket modules, and the custom installation module space adopts an open structure to avoid heat accumulation. Each component can be quickly disassembled through screw holes, facilitating maintenance and adjustment in teaching and research scenarios.
[0041] Therefore, this utility model adopts the above-mentioned multi-directional modular electrical component hardware combination device, which has a simple structure, low manufacturing cost, and strong practicality. It adopts a multi-directional three-dimensional layout, breaks through the limitations of traditional planar installation, reduces the wiring length by about 30%, and significantly reduces the wiring difficulty. The modular design supports unlimited length expansion and flexible adjustment of components, improving installation flexibility and space utilization. The compact triangular bracket structure facilitates multi-angle observation of the operating status of components and improves maintenance efficiency.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.
Claims
1. A multi-directional modular electrical component hardware assembly device, characterized in that... The device includes several brackets, with isolation crossbars and multiple mounting rails between the brackets. The isolation crossbars and each of the rails are respectively engaged in the crossbar mounting holes and rail mounting holes provided on the brackets. Each bracket also has a custom installation module space for installing custom function modules. Each bracket has a base extending from both sides of its bottom, and the base has base fixing screw holes.
2. The multi-directional modular electrical component hardware assembly device according to claim 1, characterized in that: Each bracket has side mounting auxiliary holes through both sides, and each bracket has two rows of evenly arranged screw holes on its front surface.
3. The multi-directional modular electrical component hardware assembly device according to claim 1, characterized in that: Each bracket has a guide rail mounting hole on its outer surface with a guide rail fixing screw hole, and the guide rail fixing screw hole is located at the meshing point between the guide rail and the guide rail mounting hole.
4. The multi-directional modular electrical component hardware assembly device according to claim 1, characterized in that: Each of the aforementioned supports is a triangular structure.
5. The multi-directional modular electrical component hardware assembly device according to claim 1, characterized in that: The bracket has a concave engagement structure between the guide rail mounting hole and the guide rail, and the bottom surface of the guide rail is provided with a number of equidistant oblong mounting holes.
6. The multi-directional modular electrical component hardware assembly device according to claim 1, characterized in that: The custom installation module space includes a custom installation module space triangle and a custom installation module space square, and a card slot is provided in the custom installation module space square.