High-pressure rotary atomization spraying device for orchard pesticide application

Abstract

The utility model belongs to the technical field of planting, and discloses a high-pressure rotary atomizing and spraying device for orchard pesticide application, which comprises a pesticide liquid box, a stirring device, a high-pressure pump, a rotating arm, an atomizing nozzle and an intelligent control module, the rotating arm can horizontally rotate by 360 degrees, and the pitch angle of the nozzle is adjustable; the liquid medicine box is connected with a high-pressure pump through a pipeline, and the output end of the high-pressure pump is communicated with an atomizing nozzle on the rotating arm through a rotating joint; a stirring device is arranged in the liquid medicine box, and the output end of a high-pressure pump is communicated with an atomizing nozzle through a rotating joint; and the intelligent control module is connected with the rotating arm and the atomizing nozzle. The device is efficient and energy-saving, mixing and spraying are carried out at the same time, operation interruption is reduced, and the daily operation area of a single device can reach 50 mu. 360-degree rotation and pitching adjustment are adopted, so that the adhesion rate of liquid medicine is increased by 40%, and repeated spraying is reduced.

Description

Technical Field

[0001] This utility model belongs to, but is not limited to, the field of planting technology, and particularly relates to a high-pressure rotary atomizing spraying device for orchard application. Background Technology

[0002] In the daily management of orchards, pest and disease control is a crucial aspect, and pesticide spraying is one of the main methods of pest and disease control. Traditional orchard pesticide application devices have many limitations and can no longer meet the needs of modern orchards for efficient and precise pesticide application, as detailed below:

[0003] Traditional pesticide application devices typically mix pesticide and water before spraying. However, this method has significant drawbacks: low spraying efficiency. Because the pesticide and water are mixed before spraying, the mixture needs to be mixed again after spraying, which greatly increases the interruption time in the spraying process and reduces the overall spraying efficiency.

[0004] Uneven spraying: Traditional nozzles have a fixed spray angle, making it difficult to achieve uniform coverage of every corner of the orchard. This results in some areas having excessively high pesticide concentrations, potentially causing phytotoxicity, while other areas have insufficient pesticide concentrations, failing to effectively control pests and diseases. Inconvenient operation: Traditional devices typically require manual control of the nozzles and spray direction, making operation cumbersome and labor-intensive. This method is particularly inefficient in large orchards.

[0005] Poor adaptability: The planting density, tree height, and pest and disease conditions vary in different orchards, making it difficult for traditional equipment to be flexibly adjusted according to actual needs, resulting in poor pesticide application effects. Utility Model Content

[0006] To address the problems existing in the prior art, this utility model provides a high-pressure rotary atomizing spraying device for orchard pesticide application.

[0007] This utility model is implemented as follows: a high-pressure rotary atomizing spraying device for orchard pesticide application. The device includes: a liquid tank, a stirring device, a high-pressure pump, a rotating arm, an atomizing nozzle, and an intelligent control module. The rotating arm can rotate 360° horizontally, and the pitch angle of the nozzle is adjustable.

[0008] The liquid tank is connected to a high-pressure pump via a pipeline, and the output end of the high-pressure pump is connected to an atomizing nozzle on the rotating arm via a rotary joint; a stirring device is installed inside the liquid tank, and the output end of the high-pressure pump is connected to the nozzle via a rotary joint; the intelligent control module is connected to the rotating arm and the atomizing nozzle.

[0009] Furthermore, the intelligent control module is used to adjust the spraying pressure, flow rate, and rotation parameters in real time.

[0010] Furthermore, the stirring device is driven by an independent motor, and the stirring speed is adjustable from 0 to 300 rpm to prevent the medicine solution from separating.

[0011] The rotary joint adopts a sealed bearing design to ensure no leakage under high pressure.

[0012] Furthermore, the atomizing nozzle is a dual-fluid nozzle, with a high-pressure airflow channel and a liquid medicine channel inside the nozzle. The airflow pressure is 0.5-0.8MPa, and the liquid medicine pressure is 8MPa. Micron-level atomization is achieved through gas-liquid mixing. The atomized particle size is ≤100μm, and the droplet uniformity is ≥90%, effectively covering the back of fruit tree leaves and hidden areas.

[0013] Furthermore, the intelligent control module includes:

[0014] PLC controller: integrates pressure sensor, flow meter and touch screen to collect spray pressure, flow and rotating arm angle data in real time;

[0015] Automated adjustment: The spraying pressure is automatically adjusted to 5-8 MPa, the flow rate to 5-10 L / min, and the rotation speed to 30-60 rpm based on the height of the fruit trees and the density of the canopy.

[0016] Based on the above technical solutions and the technical problems solved, the advantages and positive effects of the technical solution to be protected by this utility model are as follows:

[0017] High efficiency and energy saving: Mixing and spraying at the same time reduces operation interruption, and a single unit can cover an area of ​​up to 50 acres per day.

[0018] Uniform coverage: 360° rotation + pitch adjustment increases the adhesion rate of the pesticide by 40% and reduces the need for repeated spraying.

[0019] Precise control: The intelligent adjustment system adapts to different fruit tree shapes, reducing pesticide use by 20%.

[0020] Easy to operate: One-click start / stop, remote monitoring of equipment status, and reduced labor costs. Attached Figure Description

[0021] Figure 1 This is a structural diagram of a high-pressure rotary atomizing spraying device for orchard application provided in an embodiment of this utility model;

[0022] Figure 2 This is a structural diagram of the atomizing nozzle provided in an embodiment of the present utility model;

[0023] Figure 3 This is a structural diagram of the PLC controller provided in an embodiment of the present invention;

[0024] In the diagram: 1. Liquid tank; 2. Stirring device; 3. High-pressure pump; 4. Rotating arm; 5. Atomizing nozzle; 6. Intelligent control module; 7. PLC controller; 8. Rotary joint; 9. Pressure sensor; 10. Flow meter; 11. Touch screen display. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this utility model.

[0026] like Figure 1 As shown, this utility model embodiment provides a high-pressure rotary atomizing spraying device for orchard application. The device includes: a liquid tank 1, a stirring device 2, a high-pressure pump 3, a rotating arm 4, an atomizing nozzle 5, and an intelligent control module 6. The rotating arm can rotate 360° horizontally and the pitch angle of the nozzle is adjustable.

[0027] The liquid tank 1 is connected to a high-pressure pump via a pipeline, and the output end of the high-pressure pump 3 is connected to the atomizing nozzle 5 on the rotating arm 4 via a rotary joint 8; a stirring device 2 is installed inside the liquid tank 1, and the output end of the high-pressure pump 3 is connected to the atomizing nozzle 5 via a rotary joint 8; the intelligent control module 6 is connected to the rotating arm 4 and the atomizing nozzle 5.

[0028] The intelligent control module 6 is used to adjust the spraying pressure, flow rate and rotation parameters in real time.

[0029] The stirring device 2 is driven by an independent motor, and the stirring speed is adjustable from 0 to 300 rpm to prevent the medicine solution from separating.

[0030] The rotary joint 8 adopts a sealed bearing design to ensure no leakage under high pressure.

[0031] like Figure 2 As shown, the atomizing nozzle 5 is a dual-fluid nozzle. The nozzle is equipped with a high-pressure airflow channel and a liquid medicine channel. The airflow pressure is 0.5-0.8MPa and the liquid medicine pressure is 8MPa. Micron-level atomization is achieved through gas-liquid mixing. The atomized particle size is ≤100μm and the droplet uniformity is ≥90%, effectively covering the back of fruit tree leaves and hidden areas.

[0032] The intelligent control module 6 includes:

[0033] like Figure 3 As shown, the PLC controller 7 integrates a pressure sensor 8, a flow meter 9, and a touch screen 10 to collect real-time data on spray pressure, flow rate, and rotating arm angle.

[0034] Automated adjustment: The spraying pressure is automatically adjusted to 5-8 MPa, the flow rate to 5-10 L / min, and the rotation speed to 30-60 rpm based on the height of the fruit trees and the density of the canopy.

[0035] It should be noted that embodiments of this invention can be implemented using hardware, software, or a combination of both. The hardware portion can be implemented using dedicated logic; the software portion can be stored in memory and executed by a suitable instruction execution system, such as a microprocessor or dedicated hardware. Those skilled in the art will understand that the above-described devices and methods can be implemented using computer-executable instructions and / or included in processor control code, for example, such code provided on a carrier medium such as a disk, CD, or DVD-ROM, a programmable memory such as read-only memory (firmware), or a data carrier such as an optical or electronic signal carrier. The devices and modules of this invention can be implemented using hardware circuitry such as very large-scale integrated circuits or gate arrays, semiconductors such as logic chips or transistors, or programmable hardware devices such as field-programmable gate arrays or programmable logic devices; they can also be implemented using software executed by various types of processors; or they can be implemented using a combination of the above-described hardware circuitry and software, such as firmware.

[0036] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any modifications, equivalent substitutions and improvements made by those skilled in the art within the technical scope disclosed in this utility model, and within the spirit and principles of this utility model, should be included within the protection scope of this utility model.

Claims

1. A high-pressure rotary atomizing spraying device for orchard pesticide application, characterized in that: The device includes a liquid tank, a high-pressure pump, a rotary joint, a rotating arm, and an atomizing nozzle connected in sequence along the liquid path; The high-pressure pump is located below the side of the liquid tank, and its outlet is coaxially connected to the rotary joint. The rotary joint is connected to the central cavity of the rotating arm. The rotating arm is supported on the base by a horizontal turntable and can rotate 360° horizontally, and the atomizing nozzle at its end can be adjusted in the vertical plane. The intelligent control module is electrically connected to the high-pressure pump, the rotating arm drive mechanism, and the atomizing nozzle, respectively, and is used to coordinate the control of pressure, flow rate, and rotation parameters.

2. The apparatus according to claim 1, characterized in that: The medicine tank is equipped with an independent variable frequency motor driven stirring device with an adjustable stirring speed of 0-300 rpm.

3. The apparatus according to claim 1, characterized in that: The rotary joint adopts a combination structure of double row bearings and mechanical seal, and the mechanical seal is designed to operate at a pressure of not less than 8 MPa.

4. The apparatus according to claim 1, characterized in that: The atomizing nozzle is a dual-fluid nozzle, with an independent high-pressure liquid channel and a compressed air channel inside; The intelligent control module is used to maintain the liquid pressure at 5-8 MPa and the air pressure at 0.5-0.8 MPa, and to adjust the rotation speed of the rotating arm at 30-60 rpm.

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