Dustless discharging device of double-cone rotary vacuum reactor

By employing a dust removal hood, rigid connecting pipe, and negative pressure suction design in the double cone rotary vacuum reactor, the problems of material dust emission and leakage during the discharge process are solved, achieving dust-free discharge and material protection.

CN224194648UActive Publication Date: 2026-05-05WEIFANG POLYGRAND CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEIFANG POLYGRAND CHEM CO LTD
Filing Date
2025-04-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The discharge method of the existing double cone rotary vacuum reactor causes dust and material leakage during the discharge process, resulting in serious air pollution and material contamination problems.

Method used

A dust-free discharge device for a double-cone rotary vacuum reactor is adopted, including a dust removal hood, a rigid connecting pipe, a lifting component and a negative pressure connector. Through negative pressure suction and closed conveying design, it ensures that no dust or dust is generated during the discharge process and reduces material loss.

Benefits of technology

This process eliminates dust and pollutants during material discharge, reduces material leakage and contamination, and improves the cleanliness of the production environment and the integrity of the materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust-free discharging device of a double-cone rotary vacuum reactor, which comprises a dust hood, the dust hood is arranged at the top end of a rigid communicating pipe, the rigid communicating pipe is arranged along the vertical direction, the bottom end of the rigid communicating pipe is connected with the top end of a flexible communicating pipe, and the bottom end of the flexible communicating pipe is fixedly arranged on a sealing cover at the top of a collecting hopper. The bottom of the collecting hopper is connected with the input end of the conveying spiral cylinder, and a material waiting bin is installed below the output end of the conveying spiral cylinder. The side part of the rigid communicating pipe is connected with a lifting assembly; the lifting assembly can be used for buckling the dust removal cover on the outlet end of a discharge valve at the bottom of the double-cone reactor; a conical hole is formed in the dust removal cover, an annular clamping cavity is formed in the periphery of the conical hole, the annular clamping cavity and the conical hole are communicated through a plurality of evenly-distributed air suction holes, and a negative pressure connector communicated with the annular clamping cavity is installed on the side portion of the annular clamping cavity. The discharging device provided by the utility model ensures that no dust and raised dust are generated during discharging, and meanwhile, material loss and contamination are reduced.
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Description

Technical Field

[0001] This utility model relates to a dust-free discharge device for a double-cone rotary vacuum reactor, belonging to the field of chlorosulfonated polyethylene manufacturing technology. Background Technology

[0002] The manufacturing process of chlorosulfonated polyethylene typically employs a gas-solid phase reaction method. This method involves adding chlorinated polyethylene powder, an initiator, and an anti-adhesion agent into a double-cone rotary vacuum reactor. Stirring is then initiated, and the reactor is evacuated. Hot nitrogen is then introduced, followed by depressurization. This process is repeated several times. Finally, a mixture of chlorine and sulfur dioxide is introduced into the reactor. Under a certain pressure, the mixture is forced to penetrate deep into the chlorinated polyethylene to react, resulting in a uniform distribution of chlorosulfonyl groups in the product. This yields chlorosulfonated polyethylene with suitable basic and performance indicators.

[0003] Currently, the discharge method of the double-cone rotary vacuum reactor is as follows: a discharge valve is installed at the opposite end of the feed port of the double-cone rotary vacuum reactor. During discharge, the reactor is controlled to be suspended so that the discharge valve is vertically downward, and a ton bag is placed below the discharge port. During discharge, nitrogen gas is first used to pressurize the reactor to 0.02~0.08MPa, and then the discharge valve is opened. The material is then expelled into the ton bag by gravity and the internal pressure of the reactor.

[0004] The above-mentioned discharge method, based on practical experience, still has the following technical problems: During the discharge process, the material is easily dispersed into the air of the work area in the form of dust from the connection between the ton bag and the discharge port, and secondary dust is easily generated during the cleaning process, causing serious air pollution. There is also a risk of material leakage and loss during the discharge process, and it is also easy to cause material contamination problems.

[0005] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0006] This invention addresses the shortcomings of the prior art by providing a dust-free discharge device for a double-cone rotary vacuum reactor, ensuring that no dust or particulate matter is generated during discharge, while also reducing material loss and contamination.

[0007] To solve the above technical problems, the present invention adopts the following technical solution:

[0008] A dust-free discharge device for a double-cone rotary vacuum reactor includes a dust removal hood, which is installed at the top of a rigid connecting pipe. The rigid connecting pipe is arranged vertically, and its side is connected to a lifting assembly. The lifting assembly can fasten the dust removal hood to the outlet end of the discharge valve at the bottom of the double-cone reactor. The dust removal hood has a conical hole inside, and an annular clamping cavity is provided around the conical hole. The annular clamping cavity and the conical hole are connected by a plurality of evenly distributed suction holes. A negative pressure connector connected to the annular clamping cavity is installed on the side of the annular clamping cavity.

[0009] Furthermore, the dust removal hood has stepped holes inside, and the dust removal hood is fastened to the top of the rigid connecting pipe through the stepped holes.

[0010] Furthermore, the negative pressure connector is externally connected to the dust collector via a pipeline.

[0011] Furthermore, the bottom discharge valve of the double cone reactor is provided with a feeding hole at the opposite end, and the double cone reactor is rotatably installed in the frame.

[0012] Furthermore, the lifting assembly includes two connecting rods arranged parallel to each other, one end of which is hinged to the outer wall of the rigid connecting pipe, and the other end of which is hinged to the inner side of the frame.

[0013] Furthermore, there is an inclined telescopic cylinder between the two connecting rods. The head of the telescopic cylinder is hinged to the lower connecting rod, and the tail of the telescopic cylinder is hinged to the inner side of the frame.

[0014] Furthermore, the bottom end of the rigid connecting pipe is connected to the top end of the flexible connecting pipe, and the bottom end of the flexible connecting pipe is fixedly installed on the sealing cover at the top of the hopper.

[0015] Furthermore, the bottom of the collecting hopper is connected to the input end of the conveying screw cylinder, and a waiting hopper is installed below the output end of the conveying screw cylinder, with a discharge port at the bottom of the waiting hopper.

[0016] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:

[0017] During discharge, the telescopic cylinder retracts, and under the stable support of the two connecting rods, it drives the rigid connecting pipe and the dust collector to rise steadily, so that the dust collector is fastened to the outlet end of the discharge valve. The chlorosulfonated polyethylene powder in the double cone reactor enters the waiting silo after passing through the rigid connecting pipe, the flexible connecting pipe, the collection hopper, and the conveying screw. The entire conveying process is fully enclosed, eliminating the generation of dust and reducing material loss and contamination.

[0018] This utility model has an air suction hole and an annular clamping cavity inside the dust removal hood. The annular clamping cavity is connected to the dust collector through a pipeline, which facilitates the extraction and absorption of dust and particulate matter that may be scattered from the connection gap, thereby further preventing the generation of dust and particulate matter.

[0019] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the installation of a rigid connecting pipe;

[0022] Figure 3 yes Figure 2 A cross-sectional view of the structure at point M.

[0023] In the diagram, 1-double cone reactor, 2-feeding hole, 3-discharge valve, 4-frame, 5-dust hood, 51-stepped hole, 52-conical hole, 53-annular clamping cavity, 54-suction hole, 55-negative pressure connector, 6-rigid connecting pipe, 7-lifting assembly, 71-telescopic cylinder, 72-connecting rod, 8-flexible connecting pipe, 9-collecting hopper, 10-sealing cover, 11-feeding screw cylinder, 12-waiting bin. Detailed Implementation

[0024] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0025] like Figures 1-3 As shown in the figure, this utility model provides a dust-free discharge device for a double cone rotary vacuum reactor, including a dust removal hood 5. The dust removal hood 5 is installed at the top of a rigid connecting pipe 6. The rigid connecting pipe 6 is arranged in a vertical direction. The side of the rigid connecting pipe 6 is connected to a lifting component 7. The lifting component 7 can fasten the dust removal hood 5 to the outlet end of the discharge valve 3 at the bottom of the double cone reactor 1.

[0026] The bottom discharge valve 3 of the double cone reactor 1 is provided with a feeding hole 2 at the opposite end, and the double cone reactor 1 is rotatably installed in the frame 4.

[0027] The dust removal hood 5 has a stepped hole 51 inside, and the dust removal hood 5 is fastened to the top of the rigid connecting pipe 6 through the stepped hole 51. The dust removal hood 5 has a conical hole 52 inside, and an annular clamping cavity 53 is provided around the conical hole 52. The annular clamping cavity 53 and the conical hole 52 are connected by a plurality of evenly distributed suction holes 54. A negative pressure connector 55 connected to the side of the annular clamping cavity 53 is installed.

[0028] The negative pressure connector 55 is externally connected to the dust collector via a pipeline.

[0029] The lifting assembly 7 includes two parallel connecting rods 72 arranged vertically. One end of each connecting rod 72 is hinged to the outer wall of the rigid connecting pipe 6, and the other end is hinged to the inner side of the frame 4. An inclined telescopic cylinder 71 is positioned between the two connecting rods 72. The head of the telescopic cylinder 71 is hinged to the lower connecting rod 72, and the tail of the telescopic cylinder 71 is hinged to the inner side of the frame 4. The telescopic cylinder 71 provides power for the upward movement of the rigid connecting pipe 6.

[0030] The bottom end of the rigid connecting pipe 6 is connected to the top end of the flexible connecting pipe 8, and the bottom end of the flexible connecting pipe 8 is fixedly installed on the sealing cover 10 on the top of the collecting hopper 9.

[0031] The bottom of the collecting hopper 9 is connected to the input end of the conveying screw cylinder 11, and a waiting bin 12 is installed below the output end of the conveying screw cylinder 11. The bottom of the waiting bin 12 is provided with a discharge port.

[0032] The specific working principle of this utility model is as follows:

[0033] During discharge, the telescopic cylinder 71 first retracts, and under the stable support of the two connecting rods 72, it drives the rigid connecting pipe 6 and the dust hood 5 to rise steadily, so that the dust hood 5 is fastened to the outlet end of the discharge valve 3. Then the discharge valve 3 is opened, and the chlorosulfonated polyethylene powder in the double cone reactor 1 enters the waiting silo 12 through the rigid connecting pipe 6, the flexible connecting pipe 8, the collecting hopper 9, and the conveying screw cylinder 11. Then it is conveyed to the mixing and packaging equipment by vacuum suction. No dust is generated in this process.

[0034] This utility model provides an air intake hole 54 and an annular clamping cavity 53 inside the dust removal hood 5. The annular clamping cavity 53 is connected to the dust collector through a pipeline, which facilitates the extraction and absorption of dust and particulate matter that may be scattered at the connection gap, thereby further preventing the generation of dust and particulate matter.

[0035] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.

Claims

1. A dust-free discharge device for a double-cone rotary vacuum reactor, characterized in that: The system includes a dust collector hood (5), which is installed at the top of a rigid connecting pipe (6). The rigid connecting pipe (6) is set in a vertical direction. The side of the rigid connecting pipe (6) is connected to a lifting assembly (7). The lifting assembly (7) can fasten the dust collector hood (5) to the outlet end of the discharge valve (3) at the bottom of the double cone reactor (1). The dust collector hood (5) has a conical hole (52) inside. The conical hole (52) has an annular clamping cavity (53) around it. The annular clamping cavity (53) and the conical hole (52) are connected by a plurality of evenly distributed suction holes (54). The side of the annular clamping cavity (53) is equipped with a negative pressure connector (55) connected to it.

2. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 1, characterized in that: The dust removal hood (5) has a stepped hole (51) inside, and the dust removal hood (5) is fastened to the top of the rigid connecting pipe (6) through the stepped hole (51).

3. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 1, characterized in that: The negative pressure connector (55) is connected to the dust collector via a pipeline.

4. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 1, characterized in that: The bottom discharge valve (3) of the double cone reactor (1) is provided with a feeding hole (2) on the opposite end, and the double cone reactor (1) is rotatably installed in the frame (4).

5. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 4, characterized in that: The lifting assembly (7) includes two connecting rods (72) arranged in parallel. One end of the connecting rod (72) is hinged to the outer wall of the rigid connecting pipe (6), and the other end of the connecting rod (72) is hinged to the inner side of the frame (4).

6. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 5, characterized in that: There is an inclined telescopic cylinder (71) between the two connecting rods (72). The head of the telescopic cylinder (71) is hinged to the lower connecting rod (72), and the tail of the telescopic cylinder (71) is hinged to the inner side of the frame (4).

7. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 1, characterized in that: The bottom end of the rigid connecting pipe (6) is connected to the top end of the flexible connecting pipe (8), and the bottom end of the flexible connecting pipe (8) is fixedly installed on the sealing cover (10) on the top of the hopper (9).

8. The dust-free discharge device for a double-cone rotary vacuum reactor as described in claim 7, characterized in that: The bottom of the collecting hopper (9) is connected to the input end of the conveying screw cylinder (11), and a waiting hopper (12) is installed below the output end of the conveying screw cylinder (11), with a discharge port at the bottom of the waiting hopper (12).