Pure water treatment device for sucrose detection laboratory

By employing multi-stage filtration and evaporation-condensation processes, the problem of high conductivity of pure water in sucrose testing laboratories has been solved, enabling the preparation of pure water with a conductivity of less than 1 S/m. This improves testing accuracy and reduces equipment maintenance costs.

CN224199248UActive Publication Date: 2026-05-05MENGLA MENGPENG SUGAR IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MENGLA MENGPENG SUGAR IND CO LTD
Filing Date
2025-04-24
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In existing technologies, the distilled water used in sucrose testing laboratories has high conductivity, which cannot meet the testing requirements, resulting in inaccurate test results, and frequent filter replacements increase costs.

Method used

By connecting a tap water storage tank with a multi-stage multi-media filter, a multi-stage activated carbon filter, and a multi-stage reverse osmosis filter in series, and combining them with an evaporator and a condenser for treatment, pure water with a conductivity of less than 1 S/m can be produced.

Benefits of technology

It effectively reduces the conductivity of pure water, improves the accuracy and reliability of test results, reduces equipment maintenance costs, and extends equipment lifespan.

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Abstract

The utility model discloses a pure water treatment device for a sucrose detection laboratory. The pure water treatment device comprises a tap water storage tank, a plurality of delivery pumps, a first buffer tank, a multi-stage multi-medium filter, a multi-stage activated carbon filter, a multi-stage reverse osmosis filter, a second buffer tank, an evaporation tank, a condensation tank and a third buffer tank, the tap water storage tank is communicated with the first buffer tank through a pipeline, and a delivery pump is arranged on the communicating pipeline; the first buffer tank is communicated with the first-stage multi-medium filter through a pipeline, and a delivery pump is arranged on the communicating pipeline; the multi-medium filter, the active carbon filter and the reverse osmosis filter are connected in series; the multi-stage multi-medium filters are connected in series; the multi-stage activated carbon filters are connected in series; and the multi-stage reverse osmosis filters are connected in series. A tap water storage tank is respectively connected with a multi-stage multi-medium filter, a multi-stage activated carbon filter and a multi-stage reverse osmosis filter in series, water subjected to reverse osmosis treatment is introduced into an evaporation tank through a pipeline, and the evaporation tank is communicated with a condensation tank, so that pure water of which the conductivity meets the detection requirement is prepared.
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Description

Technical Field

[0001] This application relates to the field of sucrose detection technology, and in particular to a pure water treatment device for sucrose detection laboratory. Background Technology

[0002] Sugar production mainly involves sugarcane pretreatment, juicing, clarification, evaporation and concentration, crystallization, and drying and packaging. The resulting sugar needs to be tested to determine if the product meets various performance requirements. In sugar testing, pure water is used in several steps, such as for dissolving sugarcane, preparing samples, and as a reagent in blank experiments.

[0003] Pure water plays an important role in sucrose detection. Using pure water with the required purity can prevent other impurities from interfering with the test results and ensure the accuracy and reliability of the results.

[0004] The existing sugar factory laboratory uses distilled water produced within the factory premises as pure water. However, due to the poor quality of the water entering the factory, the conductivity of the distilled water still fails to meet the testing requirements. It contains high levels of impurities such as calcium and magnesium ions, which are difficult to completely remove through distillation. This results in the conductivity of the pure water used for testing exceeding the standard value, failing to meet the standards for laboratory water. Continuing to use substandard pure water for testing leads to biased test results, seriously affecting the accuracy and reliability of experimental data and hindering the normal operation of the laboratory.

[0005] Meanwhile, due to the poor quality of the raw water, the reverse osmosis membranes and other filters in the equipment need to be replaced every year, increasing production costs. However, it is still impossible to guarantee that the conductivity of the pure water used for testing meets the requirements, causing the testing work to be suspended and unable to be carried out on schedule. In order to ensure that the testing can be carried out normally, it is necessary to purchase purified water from outside sources for use as the pure water for testing.

[0006] The information disclosed in the background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that such information constitutes prior art known to those skilled in the art. Utility Model Content

[0007] This application addresses the aforementioned technical problem by providing a pure water treatment device for sucrose testing laboratories. This device can produce pure water with a conductivity of less than 1 S / m, meeting daily testing needs and improving the reliability of test results.

[0008] This application provides a pure water treatment device for a sucrose testing laboratory, comprising: a tap water storage tank, multiple transfer pumps, a first buffer tank, a multi-stage multi-media filter, a multi-stage activated carbon filter, a multi-stage reverse osmosis filter, a second buffer tank, an evaporator, a condenser, and a third buffer tank;

[0009] The tap water storage tank is connected to the first buffer tank via pipeline, and a transfer pump is installed on the connecting pipeline; the first buffer tank is connected to the first-stage multi-media filter via pipeline, and a transfer pump is installed on the connecting pipeline; the multi-media filter, activated carbon filter, and reverse osmosis filter are connected in series;

[0010] Multi-stage multi-media filters in series; multi-stage activated carbon filters in series; multi-stage reverse osmosis filters in series;

[0011] The final stage reverse osmosis filter is connected to the second buffer tank via a pipeline, and a transfer pump is installed on the connecting pipeline; the outlet of the second buffer tank is connected to the inlet of the evaporator via a pipeline, and a transfer pump is installed on the connecting pipeline; the exhaust port of the evaporator is connected to the inlet of the condenser via a pipeline; the outlet of the condenser is connected to the inlet of the third buffer tank via a pipeline, and a transfer pump is installed on the connecting pipeline.

[0012] Preferably, the multi-media filter includes: a first filter media layer, a second filter media layer, and a third filter media layer; the first filter media layer, the second filter media layer, and the third filter media layer are stacked and housed within the multi-media filter.

[0013] Preferably, the condenser includes: heat exchange tubes and mounting plate; the mounting plate is symmetrically spaced inside the condenser; the heat exchange tubes include: multiple tubes; both ends of the tubes extend out of the mounting plate; the condenser and the mounting plate respectively enclose an air inlet chamber and a liquid storage chamber; the condenser and the heat exchange tubes enclose a cooling chamber.

[0014] Preferably, the air inlet chamber is connected to the air outlet of the evaporator; the liquid storage chamber is connected to the liquid inlet of the third buffer tank; and the cooling chamber is connected to the cooling water storage tank pipeline.

[0015] Preferably, the activated carbon filter includes: multiple activated carbon filter rods, a tank, a mounting plate, and a support plate; the mounting plate and the support plate are spaced apart in the tank; the top of the activated carbon filter rod is provided with an opening and extends out of the mounting plate; the bottom of the activated carbon filter rod is closed and supported on the support plate.

[0016] Multiple through holes are made on the support plate.

[0017] Preferably, the mounting plate and the tank body form an inlet cavity; the support plate and the tank body form a drain cavity.

[0018] Preferably, it includes: a drain pipe; a drain outlet is opened at the bottom of the evaporator; and a drain pipe is installed on the drain outlet.

[0019] Preferably, it includes: an electric heater; the electric heater is housed within the evaporator.

[0020] Preferably, it includes: a pipeline preheater; the pipeline preheater is installed on the pipeline connecting the second buffer tank and the evaporator.

[0021] Preferably, it includes: a liquid inlet and a liquid outlet; the liquid inlet is connected to the liquid inlet chamber and is located at the top of the tank; the liquid outlet is connected to the liquid outlet chamber and is located at the bottom of the tank.

[0022] The beneficial effects that this application can produce include:

[0023] 1) The pure water treatment device for sucrose testing laboratory provided in this application produces pure water with conductivity that meets the testing requirements by connecting a tap water storage tank in series with a multi-stage multi-media filter, a multi-stage activated carbon filter, and a multi-stage reverse osmosis filter, and then passing the reverse osmosis treated water into an evaporator through a pipeline. The evaporator is connected to a condenser.

[0024] 2) The pure water treatment device for sucrose testing laboratories provided in this application can produce pure water that meets the various testing requirements of sugar factories, with a conductivity of less than 1 S / m. This device uses multiple activated carbon filter rods installed inside the tank. The influent first enters the activated carbon filter rods, and after filtration, the content of various impurities is effectively reduced, calcium and magnesium ions are effectively adsorbed, reducing the processing burden on the subsequent reverse osmosis filter and ensuring the production of pure water with a conductivity of less than 1 S / m. Attached Figure Description

[0025] Figure 1 A schematic diagram of a pure water treatment device for sucrose detection laboratory in at least one embodiment provided in this application;

[0026] Figure 2 A schematic diagram of the main cross-sectional structure of an activated carbon filter in at least one embodiment provided in this application;

[0027] Legend:

[0028] Water storage tank 1, transfer pump 11, first buffer tank 12, primary multi-media filter 211, secondary multi-media filter 212, primary activated carbon filter 221, secondary activated carbon filter 222, primary reverse osmosis filter 231, secondary reverse osmosis filter 232, second buffer tank 24, pipeline preheater 242, drain pipe 3, first filter media layer 213, second filter media layer 214, third filter media layer 215, evaporator 25, electric heater 251, condenser 252, third buffer tank 253, heat exchange tube 254, tank body 22, activated carbon filter rod 223, mounting plate 224, support plate 225, inlet port 226, outlet port 227, through hole 228. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0031] Technical means not detailed in this application and not used to solve the technical problems of this application are all set according to common general knowledge in the field, and multiple common general knowledge setting methods can be implemented.

[0032] See Figures 1-2 The pure water treatment device for sucrose testing laboratory provided in this application includes: a tap water storage tank 1, a transfer pump 11, a first buffer tank 12, a primary multi-media filter 211, a secondary multi-media filter 212, a primary activated carbon filter 221, a secondary activated carbon filter 222, a primary reverse osmosis filter 231, a secondary reverse osmosis filter 232, a second buffer tank 24, an evaporator 25, a condenser 252, and a third buffer tank 253;

[0033] Water is injected into the tap water storage tank 1 as the treatment water source; the tap water storage tank 1 is connected to the first buffer tank 12 by pipeline; a delivery pump 11 is installed on the connected pipeline to ensure the stability and reliability of the water intake of subsequent water treatment devices.

[0034] The outlet of the first buffer tank 12 is connected to the inlet pipe of the first-stage multi-media filter 211, and a transfer pump 11 is installed on the connected pipe; the outlet of the first-stage multi-media filter 211 is connected to the inlet pipe of the second-stage multi-media filter 212, and a transfer pump 11 is installed on the connected pipe; the outlet of the second-stage multi-media filter 212 is connected to the inlet pipe of the first-stage activated carbon filter 221, and a transfer pump 11 is installed on the connected pipe; the outlet of the second-stage activated carbon filter 222 is connected to the inlet pipe of the first-stage reverse osmosis filter 231, and a transfer pump 11 is installed on the connected pipe; the outlet of the first-stage reverse osmosis filter 231 is connected to the inlet pipe of the second-stage reverse osmosis filter 232, and a transfer pump 11 is installed on the connected pipe;

[0035] The outlet of the secondary reverse osmosis filter 232 is connected to the pipeline of the second buffer tank 24, and a transfer pump 11 is installed on the connected pipeline; the outlet of the second buffer tank 24 is connected to the pipeline of the inlet of the evaporator 25; the outlet of the evaporator 25 is connected to the pipeline of the inlet of the condenser 252. After the steam diffuses into the condenser 252, it is condensed and liquefied in the condenser 252 and stored at the bottom of the condenser 252. It is then discharged through the pipeline to the third buffer tank 253 for storage.

[0036] The conductivity of the pure water obtained using this device is effectively reduced, enabling the production of pure water that meets the testing requirements, thereby effectively improving the accuracy and reliability of the test results. The multi-media filter, activated carbon filter, and reverse osmosis membrane filter used above are described in detail; for example, the backwash valve and piping are set up according to commercially available products and will not be elaborated here. Using tap water as the filtration source can effectively help reduce the content of calcium and magnesium ions in the water, effectively reducing conductivity.

[0037] In one specific embodiment, it includes: a pipeline preheater 242; the pipeline preheater 242 is disposed on the pipeline connecting the second buffer tank 24 and the evaporator 25. It is used to preheat the water entering the evaporator 25, thereby reducing energy consumption and improving evaporation efficiency.

[0038] In one specific embodiment, the evaporator 25 includes an electric heater 251; the electric heater 251 is disposed at the bottom of the evaporator 25 to heat the water entering the evaporator 25 to generate steam, and the generated steam diffuses into the condenser 252.

[0039] In one specific embodiment, the condenser 252 includes: a heat exchange tube array 254; the heat exchange tube array 254 is housed within the condenser 252; the condenser 252 includes: multiple tube arrays and mounting plates; the mounting plates are symmetrically arranged within the condenser 252; both ends of the tube arrays extend beyond the mounting plates; the condenser 252 and the upper mounting plate form an air inlet chamber; the condenser 252 and the lower mounting plate form a liquid storage chamber; the upper and lower mounting plates, together with the condenser 252, form a coolant chamber; a pipe is provided at the inlet of the coolant chamber, communicating with a coolant storage tank pipe, to inject circulating coolant into the coolant chamber and accelerate the cooling of the steam. The steam diffuses downward from the air inlet chamber into each tube array, and after heat exchange with the coolant within the tube arrays, it enters the liquid storage chamber for storage.

[0040] Distillation is used to improve the separation of various impurities in water in order to obtain pure water with a conductivity of less than 1 S / m.

[0041] In one specific embodiment, the primary multi-media filter 211 and the secondary multi-media filter 212 have the same structure. The internal filter media structure includes: a first filter media layer 213, a second filter media layer 214, and a third filter media layer 215. The first filter media layer 213, the second filter media layer 214, and the third filter media layer 215 are stacked sequentially from the inlet to the outlet, thereby ensuring that the water entering the multi-media filter can pass through each layer of filter media evenly and be effectively filtered.

[0042] In one specific embodiment, the primary activated carbon filter 221 and the secondary activated carbon filter 222 have the same structure. The activated carbon filter includes: a tank 22, activated carbon filter rods 223, a mounting plate 224, a support plate 225, a liquid inlet 226, a liquid outlet 227, and through holes 228. The tank 22 houses a plurality of activated carbon filter rods 223. The top of the activated carbon filter rod 223 is provided with an opening and is installed in the mounting hole opened on the mounting plate 224. The opening of the activated carbon filter rod 223 extends out of the mounting plate 224. The bottom of the activated carbon filter rod 223 is closed and supported on the support plate 225 at the bottom of the tank 22. A plurality of through holes 228 are opened at intervals on the support plate 225.

[0043] Water enters the upper part of tank 22 through the inlet port 226 located on the top of tank 22, and then enters the opening of activated carbon filter rod 223. Under the water pressure continuously supplied by the transfer pump 11, the water is pushed from the inside of the activated carbon filter rod 223 to the outside, thereby achieving activated carbon filtration. The filtered water flows into the lower part of tank 22 through the through hole 228 and is discharged through the outlet port 227 located at the bottom of tank 22. This structure has high filtration efficiency and can quickly achieve comprehensive filtration of water, improving treatment efficiency.

[0044] In one specific embodiment, it includes: a drain pipe 3; a drain outlet is opened at the bottom of the evaporator 25, and a drain pipe 3 is installed on the drain outlet; a drain valve is installed on the drain pipe 3 as needed. It is used to periodically discharge the accumulated liquid or sewage in the evaporator 25.

[0045] The purified water produced by the above device has a significantly reduced conductivity, meeting the Class III standard for laboratory water. Specific performance is as follows:

[0046] 1. Improved water quality indicators: The conductivity of pure water is stable within the Class III water quality standard range, meeting the basic water quality requirements for various laboratory experiments.

[0047] 2. Accurate test results: Using improved pure water for experiments significantly reduces the deviation of test results, and greatly improves the accuracy and reliability of experimental data, providing strong support for laboratory testing work.

[0048] 3. Stable equipment operation: High-quality drinking water is used as the water source, which reduces the clogging and contamination of the internal filter and other components of the water purifier by impurities. The filter has not been replaced once since the machine was started, which extends the service life of the equipment and reduces the maintenance cost.

[0049] The changes in various indicators of pure water before and after the device was put into operation are shown in Table 1 below:

[0050] Table 1. Indicators of pure water produced before and after using the device.

[0051]

[0052] Three water samples were taken at different time periods, and the results were tested. The results are shown in Table 1. As can be seen from the table, the conductivity of the obtained pure water meets the requirements, achieving an effective reduction in conductivity.

[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A pure water treatment device for sucrose detection laboratory use, characterized in that, include: Water storage tank (1), multiple transfer pumps (11), first buffer tank (12), multi-stage multi-media filter, multi-stage activated carbon filter, multi-stage reverse osmosis filter, second buffer tank (24), evaporator (25), condenser (252), third buffer tank (253); The tap water storage tank (1) is connected to the first buffer tank (12) by a pipeline, and a delivery pump (11) is installed on the connecting pipeline; the first buffer tank (12) is connected to the first-stage multi-media filter by a pipeline, and a delivery pump (11) is installed on the connecting pipeline; the multi-media filter, activated carbon filter and reverse osmosis filter are connected in series; Multi-stage multi-media filters in series; multi-stage activated carbon filters in series; multi-stage reverse osmosis filters in series; The final stage reverse osmosis filter is connected to the second buffer tank (24) via a pipeline, and a transfer pump (11) is installed on the connecting pipeline; the outlet of the second buffer tank (24) is connected to the inlet of the evaporator (25) via a pipeline, and a transfer pump (11) is installed on the connecting pipeline; the exhaust port of the evaporator (25) is connected to the air inlet of the condenser (252) via a pipeline; the outlet of the condenser (252) is connected to the inlet of the third buffer tank (253) via a pipeline, and a transfer pump (11) is installed on the connecting pipeline.

2. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, The multi-media filter includes: a first filter media layer (213), a second filter media layer (214), and a third filter media layer (215); the first filter media layer (213), the second filter media layer (214), and the third filter media layer (215) are stacked and housed within the multi-media filter.

3. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, The condenser (252) includes: heat exchange tubes (254) and mounting plate; the mounting plate is symmetrically spaced inside the condenser (252); the heat exchange tubes (254) include: multiple tubes; the two ends of the tubes extend out of the mounting plate respectively; the condenser (252) and the mounting plate respectively enclose an air inlet chamber and a liquid storage chamber; the condenser (252) and the heat exchange tubes (254) enclose a cooling chamber.

4. The pure water treatment device for sucrose detection laboratory use according to claim 3, characterized in that, The air inlet chamber is connected to the air outlet of the evaporator (25); the liquid storage chamber is connected to the liquid inlet of the third buffer tank (253); and the cooling chamber is connected to the cooling water storage tank pipeline.

5. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, The activated carbon filter includes: multiple activated carbon filter rods (223), a tank (22), a mounting plate (224), and a support plate (225); the mounting plate (224) and the support plate (225) are spaced apart inside the tank (22); the top of the activated carbon filter rod (223) is provided with an opening and extends out of the mounting plate (224); the bottom of the activated carbon filter rod (223) is closed and supported on the support plate (225); Multiple through holes (228) are provided on the support plate (225).

6. The pure water treatment device for sucrose detection laboratory use according to claim 5, characterized in that, The mounting plate (224) and the tank body (22) form an inlet cavity; the support plate (225) and the tank body (22) form a drain cavity.

7. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, include: Drain pipe (3); Drain outlet is opened at the bottom of evaporator (25); Drain pipe (3) is installed on the drain outlet.

8. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, include: Electric heater (251); the electric heater (251) is housed in the evaporator (25).

9. The pure water treatment device for sucrose detection laboratory use according to claim 1, characterized in that, include: Pipeline preheater (242); The pipeline preheater (242) is installed on the pipeline connecting the second buffer tank (24) and the evaporator (25).

10. The pure water treatment device for sucrose detection laboratory use according to claim 6, characterized in that, include: Liquid inlet (226) and liquid outlet (227); the liquid inlet (226) is connected to the liquid inlet chamber and is located at the top of the tank body (22); the liquid outlet (227) is connected to the liquid outlet chamber and is located at the bottom of the tank body (22).