Column gap detection equipment
By designing a column gap detection device, which uses a locking mechanism and a CCD camera to measure the gap between the column and the fixture, the problem of low efficiency and poor accuracy of traditional manual inspection is solved, and efficient and accurate inspection and data recording are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ZHONGKE GUANTENG TECH CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional manual methods for detecting gaps in column supports are inefficient and lack accuracy and consistency, making it difficult to detect product quality issues in a timely manner.
A column gap detection device was designed, including a frame, mounting plate, fixture, locking mechanism and CCD camera. The locking mechanism stabilizes the relative position of the column and the fixture, the CCD camera accurately measures the gap from different directions, and the data is processed and recorded by a barcode scanning mechanism and an industrial computer.
It enables precise measurement of the gap between the column and the fixture, improves testing efficiency and accuracy, ensures that product quality meets standards, and facilitates data recording and traceability.
Smart Images
Figure CN224202415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment technology, specifically to a column gap testing device. Background Technology
[0002] With the increasing demand for computer-based office and entertainment use, computer monitor stands are becoming increasingly widely used. The monitor stand's upright column, as a key component, directly affects the monitor's installation stability, adjustment flexibility, and safety. In industrial production, the connection precision between the product's upright column and the fixture is crucial for product quality and performance. If the gap between them does not meet standards, it may lead to loosening and poor stability during subsequent use, affecting the product's normal function and lifespan. Traditional methods for detecting column gaps typically rely on manual measurement. This method is not only inefficient, but also suffers from inconsistent accuracy due to human factors. During manual measurement, the operator's technique, the precision of the measuring tools, and fatigue levels can all contribute to measurement errors, making it impossible to promptly and accurately detect product quality issues.
[0003] Based on the above, this utility model proposes a column gap detection device, which can effectively solve the above problems. Utility Model Content
[0004] This utility model addresses the shortcomings of the existing technology by providing a column gap detection device.
[0005] This utility model is achieved through the following technical solution:
[0006] A column gap detection device includes a frame, an inner top of which is provided with a mounting plate, the mounting plate being fixedly connected to the top of the frame via connecting columns on all four sides, a fixture being fixedly connected to the center of the mounting plate, and a product column being mounted on the top of the fixture; a locking mechanism for locking the product column and the fixture is provided inside the frame; and CCD cameras for detecting the gap between the product column and the fixture are provided around the fixture.
[0007] According to the above technical solution, as a further preferred technical solution, the locking mechanism includes a Z-axis slide rail, which is fixedly connected to the top of the frame via a slide rail bracket; a slider is slidably connected to the Z-axis slide rail, a lifting column is fixedly connected to one side of the slider, a servo electric screwdriver is fixedly connected to the outer end of the lifting column, and a thread bit for locking the product column and fixture is fixedly connected to the output end of the servo electric screwdriver.
[0008] According to the above technical solution, as a further preferred technical solution, a scanning mechanism is provided on one side of the top of the frame. The scanning mechanism includes a vertical slide rod, the bottom of which is fixedly connected to the frame via a connecting block. A lifting block is slidably connected to the vertical slide rod, and a horizontal slide rod is slidably connected to one side of the lifting block. A first locking bolt restricting the vertical sliding of the lifting block is threadedly connected to one side of the lifting block, and a second locking bolt restricting the forward and backward sliding of the horizontal slide rod is threadedly connected to the other side of the lifting block. One end of the horizontal slide rod holds the barcode scanner via a fixing clamp.
[0009] According to the above technical solution, as a further preferred technical solution, the fixture has a first connecting hole for connecting with a threaded bit, and the top of the fixture is connected to an insert block that mates with the product column.
[0010] According to the above technical solution, as a further preferred technical solution, the bottom of the product column is provided with an insertion hole for insertion into the insertion block, and a second connection hole for connection with the first connection hole.
[0011] According to the above technical solution, as a further preferred technical solution, two sealing plates are provided above the mounting plate, and the two sealing plates together form a through hole for the product column to pass through; and a handle is fixedly connected to the top of the sealing plate.
[0012] According to the above technical solution, as a further preferred technical solution, an industrial computer is connected to the top of the frame via a rotating bracket.
[0013] Compared with the prior art, this utility model has the following advantages and beneficial effects:
[0014] This utility model provides a column gap detection device. By setting an installation plate and fixture at the top inside the frame, the product column can be stably placed, providing a supporting foundation for subsequent testing. The locking mechanism is used to stabilize the product column and fixture, ensuring that their relative positions are fixed during testing, thereby improving testing accuracy. The CCD cameras set around the perimeter can comprehensively detect the gap between the product column and fixture from different directions, achieving accurate measurement of the gap and ensuring that the product quality meets the standards. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a partial structural schematic diagram of the present invention;
[0017] Figure 3 This is a schematic diagram of the internal structure of the frame of this utility model;
[0018] Figure 4 This is a schematic diagram of the fixture structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the product column structure of this utility model. Detailed Implementation
[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.
[0021] A column gap detection device includes a frame 1, an mounting plate 2 is provided on the inner top of the frame 1, the mounting plate 2 is fixedly connected to the top of the frame 1 on all four sides by connecting columns 3, a fixture 4 is fixedly connected to the middle of the mounting plate 2, and a product column 5 is installed on the top of the fixture 4; a locking mechanism for locking the product column 5 and the fixture 4 is provided inside the frame 1; and CCD cameras 6 for detecting the gap between the product column 5 and the fixture 4 are provided on all four sides of the fixture 4.
[0022] This invention provides a stable foundation for subsequent testing by installing a mounting plate 2 and a fixture 4 at the top of the frame 1. The product column 5 is stably placed, and the fixture 4 is secured to ensure that the relative positions of the two are fixed during testing, thereby improving the testing accuracy. The CCD cameras 6 arranged around the perimeter can comprehensively detect the gap between the product column 5 and the fixture 4 from different directions, thereby achieving accurate measurement of the gap and ensuring that the product quality meets the standards.
[0023] Furthermore, in another embodiment, the locking mechanism includes a Z-axis slide rail 7, which is fixedly connected to the top of the frame 1 via a slide rail bracket 20; a slider 8 is slidably connected to the Z-axis slide rail 7, a lifting column 9 is fixedly connected to one side of the slider 8, a servo electric screwdriver 10 is fixedly connected to the outer end of the lifting column 9, and a thread bit 11 for locking the product column 5 and the fixture 4 is fixedly connected to the output end of the servo electric screwdriver 10.
[0024] By setting a locking mechanism, the Z-axis slide rail 7 cooperates with the slider 8, allowing the lifting column 9 to slide up and down along the Z-axis, driving the servo electric screwdriver 10 and the thread bit 11 to achieve lifting and lowering movements, making it convenient to adjust the height to meet the locking requirements of the column 5 and the fixture 4 of different product specifications.
[0025] Furthermore, in another embodiment, a scanning mechanism is provided on one side of the top of the frame 1. The scanning mechanism includes a vertical slide bar 12, the bottom of which is fixedly connected to the frame 1 via a connecting block 13. A lifting block 14 is slidably connected to the vertical slide bar 12. A horizontal slide bar 15 is slidably connected to one side of the lifting block 14. A first locking bolt 16, which restricts the vertical sliding of the lifting block 14, is threadedly connected to one side of the lifting block 14. A second locking bolt 17, which restricts the forward and backward sliding of the horizontal slide bar 15, is threadedly connected to the other side of the lifting block 14. One end of the horizontal slide bar 15 holds a barcode scanner 19 via a fixing clamp 18.
[0026] By setting up a scanning mechanism, the vertical slide bar 12 and the lifting block 14 can adjust the height of the barcode scanner 19, and the horizontal slide bar 15 can adjust the front and rear position of the barcode scanner 19. The first locking bolt 16 and the second locking bolt 17 respectively fix the position of the lifting block 14 and the horizontal slide bar 15, so that the barcode scanner 19 can be flexibly adjusted to the optimal scanning position to adapt to the scanning needs of different products, improve the accuracy and convenience of scanning, facilitate product identification and data recording, and bind and save the test results and QR codes to the industrial computer database for easy traceability.
[0027] Furthermore, in another embodiment, the fixture 4 has a first connecting hole 401 for connecting with the threaded bit 11, and the top of the fixture 4 is connected to an insert block 402 for cooperating with the product column 5; the bottom of the product column 5 has an insertion hole 501 for cooperating with the insert block 402 and a second connecting hole 502 for cooperating with the first connecting hole 401.
[0028] By setting the first connecting hole 401 and the second connecting hole 502, the threaded bit 11 can easily lock and fix the fixture 4 and the product column 5. By setting the insert block 402 and the insert hole 501, the relative position of the product column 5 and the fixture 4 is accurate, and the stability of the connection is increased.
[0029] Furthermore, in another embodiment, two sealing plates 21 are provided above the mounting plate 2, and the two sealing plates 21 together form a through hole 22 for the product column 5 to pass through; and a handle 211 is fixedly connected to the top of the sealing plate 21.
[0030] By setting a sealing plate 21, external dust and debris are prevented from entering the detection area and affecting the detection accuracy. At the same time, the handle 211 makes it easy for operators to move the sealing plate 21, which facilitates the installation and disassembly of the product column 5 and improves the convenience of equipment operation.
[0031] Furthermore, in another embodiment, an industrial computer 24 is connected to the top of the rack 1 via a rotating bracket 23.
[0032] By setting up an industrial computer, operators can easily view and operate the equipment, enabling real-time processing, analysis, and storage of data collected by the CCD camera. The industrial computer also facilitates equipment control and parameter settings, improving the equipment's intelligence and ease of operation.
[0033] The working principle of one embodiment of this utility model is as follows:
[0034] First, the insertion hole 501 at the bottom of the product column 5 is aligned with the insertion block 402 at the top of the fixture 4, and inserted to initially position the product column 5. Simultaneously, the second connecting hole 502 of the product column 5 is aligned with the first connecting hole 401 of the fixture 4. Then, the locking mechanism begins operation. The Z-axis slide rail 7 drives the slider 8 to lower the lifting column 9, allowing the thread bit 11 of the servo electric screwdriver 10 to insert into the first connecting hole 401 and the second connecting hole 502. The servo electric screwdriver 10 locks and fixes the product column 5 to the fixture 4 with a set torque. After the product column 5 is fixed to the fixture 4, the CCD cameras 6 around the fixture 4 capture images of the gap between the product column 5 and the fixture 4. The image data is transmitted to the industrial computer 24. The industrial computer 24 analyzes whether the gap meets the preset standard using image processing algorithms. Simultaneously, the barcode scanner 19 of the scanning mechanism scans the product, identifying and recording the data. The detection results and QR code are then bound and saved to the database of the industrial computer 24 for easy traceability.
[0035] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the column gap detection device of this utility model, and can produce the positive effects described in this utility model.
[0036] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.
[0037] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A column gap detection device, characterized in that: The system includes a frame (1), with a mounting plate (2) on the top inner part of the frame (1). The mounting plate (2) is fixedly connected to the top of the frame (1) around its perimeter by connecting columns (3). A fixture (4) is fixedly connected to the middle part of the mounting plate (2), and a product column (5) is mounted on the top of the fixture (4). The frame (1) is equipped with a locking mechanism for locking the product column (5) and the fixture (4). CCD cameras (6) for detecting the gap between the product column (5) and the fixture (4) are respectively provided around the fixture (4).
2. The column gap detection device according to claim 1, characterized in that: The locking mechanism includes a Z-axis slide rail (7), which is fixedly connected to the top of the frame (1) via a slide rail bracket (20); the Z-axis slide rail (7) is slidably connected to a slider (8), a lifting column (9) is fixedly connected to one side of the slider (8), a servo electric screwdriver (10) is fixedly connected to the outer end of the lifting column (9), and a thread bit (11) for locking the product column (5) and the fixture (4) is fixedly connected to the output end of the servo electric screwdriver (10).
3. The column gap detection device according to claim 1, characterized in that: A barcode scanning mechanism is provided on one side of the top of the frame (1). The barcode scanning mechanism includes a vertical slide rod (12). The bottom of the vertical slide rod (12) is fixedly connected to the frame (1) through a connecting block (13). A lifting block (14) is slidably connected to the vertical slide rod (12). A horizontal slide rod (15) is slidably connected to one side of the lifting block (14). A first locking bolt (16) that restricts the vertical sliding of the lifting block (14) is threadedly connected to one side of the lifting block (14). A second locking bolt (17) that restricts the forward and backward sliding of the horizontal slide rod (15) is threadedly connected to the other side of the lifting block (14). A barcode scanner (19) is held at one end of the horizontal slide rod (15) by a fixing clamp (18).
4. The column gap detection device according to claim 1, characterized in that: The fixture (4) has a first connecting hole (401) for connecting with a threaded bit (11), and the top of the fixture (4) is connected to an insert (402) for cooperating with the product column (5).
5. The column gap detection device according to claim 4, characterized in that: The bottom of the product column (5) is provided with a plug hole (501) that is inserted into the plug block (402) and a second connection hole (502) that is connected to the first connection hole (401).
6. The column gap detection device according to claim 1, characterized in that: Two sealing plates (21) are provided above the mounting plate (2), and the two sealing plates (21) together form a through hole (22) for the product column (5) to pass through; and a handle (211) is fixedly connected to the top of the sealing plate (21).
7. The column gap detection device according to claim 1, characterized in that: An industrial computer (24) is connected to the top of the frame (1) via a rotating bracket (23).