Automatic detection mechanism for aluminum alloy doors and windows

Abstract

The utility model discloses an automatic detection mechanism for aluminum alloy doors and windows, which comprises a supporting mechanism and a showering mechanism, and the supporting mechanism comprises a bracket and a turning table movably mounted in the bracket through a rotating shaft. According to the utility model, after the aluminum alloy door and window is fixed by the clamping slideway, the mechanical arm drives the flushing pipe to move along the track of the joint of the glass and the frame, and in the process, the annular sponge is always kept in a tight fit state with the joint, so that high-pressure water flow in the flushing pipe is ensured to accurately flush along the axis of the joint; then mixed water flow generated by showering operation flows back to the water return cavity under the action of pressure difference and is discharged orderly through the two water outlets, then the baffle cloth and the pyramid are matched for guiding, the recycled water flow is accurately guided into the water collecting tank of the clamping slide way, and finally, the recycled water flow is uniformly collected and discharged through the clamping slide way, so that efficient recycling and cyclic utilization of the flushing water are realized; the water resource utilization rate is obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy door and window testing technology, specifically to an automatic aluminum alloy door and window testing mechanism. Background Technology

[0002] In the testing of the sealing performance of aluminum alloy doors and windows, the conventional spray test involves a high-pressure water jet vertically impacting the joint between the glass and the frame. Qualified products, due to their intact sealing structure, will not experience lateral water penetration; conversely, defective products will show obvious overflow due to seal failure. It is noteworthy that during this test, the high-pressure water jet impacting the interface generates a splash zone with a diameter of 0.5-1.2 meters. The splashed water droplets spread in an umbrella-like pattern at a scattering angle of 30-50°, forming a mist-like droplet that is difficult to collect.

[0003] The scattered, unorganized water droplets not only make the work area slippery, but also cause about 40% of the rinsing water to be unable to be effectively collected by the recycling system because the water curtain coverage area exceeds the design range of conventional diversion channels. From an energy-saving perspective, this testing process has significant water resource utilization defects. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] An automatic inspection mechanism for aluminum alloy doors and windows includes a support mechanism and a showering mechanism. The support mechanism includes a bracket and a flip-up platform movably installed inside the bracket via a rotating shaft. The showering mechanism includes a robotic arm connected to the top of the flip-up platform, a flushing pipe connected to the movable end of the robotic arm, a transparent cover sleeved on the front end of the flushing pipe, an annular sponge connected to the front side of the transparent cover, two water outlets opened on the rear side of the transparent cover, two baffles respectively located on the rear side of the two water outlets and connected to the outer wall of the transparent cover, and a pyramid connected to the bottom end of the baffles.

[0007] By adopting the above technical solution, after the aluminum alloy doors and windows are fixed in the clamping slide, the robotic arm drives the flushing pipe to move along the joint between the glass and the frame. During this process, the annular sponge always maintains a tight fit with the joint, ensuring that the high-pressure water flow in the flushing pipe accurately rinses along the joint axis. Then, the mixed water flow generated by the rinsing operation flows back to the return water chamber through the pressure difference and is discharged in an orderly manner through two outlets. Then, the baffle and the prism cooperate to guide the recycled water flow accurately into the water collection tank of the clamping slide. Finally, the clamping slide collects and discharges the water, realizing the efficient recycling and reuse of the flushing water and significantly improving the water resource utilization rate.

[0008] In a preferred embodiment, the present invention can be further configured such that: a return water cavity is formed between the outer wall of the flushing pipe and the inner wall of the transparent cover, the water outlet is connected to the inside of the return water cavity, and the two water outlets are respectively located on both sides of the flushing pipe.

[0009] In a preferred embodiment, the present invention can be further configured as follows: a tilting assembly is provided between the bracket and the tilting platform. The tilting assembly includes a motor embedded in the bracket, a clamping slide connected to the top of the tilting platform, two threaded rods screwed to the clamping slide, and a rubber column provided inside the clamping slide and connected to the threaded rods. The output shaft of the motor is fixedly connected to the rotating shaft.

[0010] In a preferred embodiment, the present invention can be further configured such that: a water supply assembly is provided on the outside of the bracket, the water supply assembly includes a water box and a pump installed on one side of the bracket, a water pipe connected between the flushing pipe and the pump, and the pump's pumping end extends to the bottom of the water box cavity.

[0011] In a preferred embodiment, the present invention can be further configured such that: the flipping platform is provided with a water-saving component, the water-saving component includes multiple openings opened on the front side of the clamping slide and a return water channel installed on the front side of the bracket, the multiple openings are equally spaced and arranged in a row, and the openings are connected to the interior of the clamping slide.

[0012] In a preferred embodiment, the present invention can be further configured such that: the bottom of the inner cavity of the clamping slide is integrally formed with multiple arc-shaped protrusions, and the multiple arc-shaped protrusions and multiple openings are arranged alternately.

[0013] In a preferred embodiment, the present invention can be further configured such that: a guide slide is installed on the top of the bracket, the guide slide is inclined and communicates with the interior of the clamping slide.

[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0015] 1. In this utility model, after the aluminum alloy door and window are fixed in the clamping slide, the robotic arm drives the flushing pipe to move along the joint between the glass and the frame. During this process, the annular sponge always maintains a tight fit with the joint, ensuring that the high-pressure water flow in the flushing pipe accurately rinses along the joint axis. Then, the mixed water flow generated by the rinsing operation flows back to the return water chamber through the pressure difference and is discharged in an orderly manner through two outlets. Then, the baffle and the pyramid cooperate to guide the recycled water flow accurately into the water collection tank of the clamping slide. Finally, the clamping slide collects and discharges the water, realizing the efficient recycling and reuse of the flushing water and significantly improving the water resource utilization rate.

[0016] 2. In this utility model, after inserting the aluminum alloy door or window into the clamping slide, the threaded rod is tightened to press the rubber column against the aluminum alloy door or window. This clamping method not only achieves damage-free fixing but also fixes aluminum alloy doors and windows of any thickness, improving the applicability of this device. Then, the motor can tilt the flipping table at a certain angle, and the aluminum alloy door or window will tilt indirectly. This ensures that, on the one hand, the flushing water in the clamping slide can only flow out from the opening, and on the other hand, the flushing water overflowing from the annular sponge can accurately flow into the clamping slide along the outer wall of the aluminum alloy door or window, effectively preventing the waste of flushing water. It is multifunctional and has a good user experience. Attached Figure Description

[0017] Figure 1 This is a perspective view of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the support mechanism of this utility model;

[0019] Figure 3 This is an assembly diagram of the overall structure of the shower mechanism of this utility model;

[0020] Figure 4 This is a split diagram of part of the shower mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram showing the cooperation relationship between the tilting component and the water-saving component of this utility model;

[0022] Figure 6 This is a schematic diagram of the water supply component of this utility model.

[0023] Figure label:

[0024] 100. Supporting mechanism; 110. Bracket; 120. Turning platform;

[0025] 200. Shower mechanism; 210. Robotic arm; 220. Flushing pipe; 230. Transparent cover; 240. Circular sponge; 250. Water outlet; 260. Protective cloth; 270. Pyramid;

[0026] 300. Tilting assembly; 310. Motor; 320. Clamping slide; 330. Threaded rod; 340. Rubber column;

[0027] 400. Water supply components; 410. Water box; 420. Pump; 430. Water pipe;

[0028] 500. Water-saving component; 510. Opening; 520. Return water channel;

[0029] 600. Guide slide. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0031] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0032] The following describes, with reference to the accompanying drawings, some embodiments of an automatic detection mechanism for aluminum alloy doors and windows provided by this utility model.

[0033] Example 1:

[0034] Combination Figure 1-6 As shown, the present invention provides an automatic detection mechanism for aluminum alloy doors and windows, including a support mechanism 100 and a showering mechanism 200. The support mechanism 100 includes a bracket 110 and a flip-up platform 120 that is movably installed inside the bracket 110 via a rotating shaft.

[0035] The shower mechanism 200 includes a robotic arm 210 connected to the top of the tilting platform 120, a flushing pipe 220 connected to the movable end of the robotic arm 210, a transparent cover 230 sleeved on the front end of the flushing pipe 220, an annular sponge 240 connected to the front side of the transparent cover 230, two water outlets 250 opened on the rear side of the transparent cover 230, two baffles 260 respectively provided on the rear side of the two water outlets 250 and connected to the outer wall of the transparent cover 230, and a pyramid 270 connected to the bottom end of the baffles 260.

[0036] Furthermore, a return water cavity is formed between the outer wall of the flushing pipe 220 and the inner wall of the transparent cover 230. The water outlet 250 is connected to the inside of the return water cavity. The two water outlets 250 are located on both sides of the flushing pipe 220. The return water cavity is set to ensure that the water flowing out of the flushing pipe 220 can flow back in a unified manner, so as to avoid water droplets splashing.

[0037] Furthermore, the tilting platform 120 is equipped with a water-saving component 500. The water-saving component 500 includes multiple openings 510 on the front side of the clamping slide 320 and a return water channel 520 installed on the front side of the bracket 110. The multiple openings 510 are evenly spaced and arranged in a row. The openings 510 are connected to the inside of the clamping slide 320. The water flowing into the clamping slide 320 is discharged through the multiple openings 510. The rinsing water flows into the return water channel 520 along the top of the tilting platform 120 and is then guided into the water box 410 by the return water channel 520, which facilitates the unified collection of rinsing water.

[0038] Furthermore, the bottom of the inner cavity of the clamping slide 320 is integrally formed with multiple arc-shaped protrusions, which are arranged alternately with multiple openings 510. The arc-shaped protrusions reduce the contact area between the aluminum alloy door and window and the bottom of the inner cavity of the clamping slide 320 when the aluminum alloy door and window slides into the clamping slide 320, making it easier for the aluminum alloy door and window to slide in. On the other hand, they divert the flushing water entering the clamping slide 320, preventing the flushing water from flowing out from the inlet of the clamping slide 320.

[0039] Furthermore, a guide slide 600 is installed on the top of the bracket 110. The guide slide 600 is inclined and communicates with the inside of the clamping slide 320. The guide slide 600 is provided to facilitate the insertion of aluminum alloy doors and windows into the clamping slide 320.

[0040] Example 2:

[0041] Combination Figure 1 , 2 and Figure 5 As shown, based on Embodiment 1, a tilting assembly 300 is provided between the bracket 110 and the tilting platform 120. The tilting assembly 300 includes a motor 310 with its body embedded inside the bracket 110, a clamping slide 320 connected to the top of the tilting platform 120, two threaded rods 330 screwed to the clamping slide 320, and a rubber column 340 disposed inside the clamping slide 320 and connected to the threaded rods 330. The output shaft of the motor 310 is fixedly connected to the rotating shaft. After inserting an aluminum alloy door or window inside the clamping slide 320... Tighten the threaded rod 330 to press the rubber column 340 against the aluminum alloy door and window. This pressing method not only achieves damage-free fixing, but also can fix aluminum alloy doors and windows of any thickness, improving the applicability of this device. Then, the motor 310 can tilt the flip table 120 at a certain angle. On the one hand, it guides the flushing water in the clamping slide 320 to flow out only from the opening 510. On the other hand, the flushing water overflowing from the annular sponge 240 can flow precisely into the clamping slide 320 along the outer wall of the aluminum alloy door and window, effectively preventing the waste of flushing water.

[0042] Example 3:

[0043] Combination Figure 1 and Figure 6 As shown in the above embodiment, a water supply assembly 400 is provided on the outside of the bracket 110. The water supply assembly 400 includes a water box 410 and a pump 420 installed on one side of the bracket 110, and a water pipe 430 connecting the flushing pipe 220 and the pump 420. The pump 420 extends to the bottom of the inner cavity of the water box 410. The pump 420 and the water pipe 430 cooperate to provide a continuous high-pressure water flow to the flushing pipe 220, ensuring that the showering operation can be carried out smoothly.

[0044] The working principle and usage process of this utility model are as follows: After the aluminum alloy door and window to be tested is fixed inside the clamping slide 320, the robotic arm 210 drives the ejector pipe 220 to move along the joint between the glass and the frame. During this process, the annular sponge 240 always maintains a tight fit with the joint, ensuring that the high-pressure water flow in the ejector pipe 220 accurately sprays along the joint axis. The mixed water flow (including the main water flow and atomized water droplets) generated by the spraying operation flows back to the return water chamber through the pressure difference, and then passes through two symmetrically distributed... The water is discharged in an orderly manner from the outlet 250. The diversion system accurately guides the recycled water into the water collection tank of the clamping slide 320 through the guiding surface of the baffle 260 and the geometric guiding features of the pyramid 270. Finally, the water is collected and discharged by the clamping slide 320, realizing the efficient recycling and reuse of flushing water and significantly improving the water resource utilization rate. In the quality inspection process, if leakage or overflow occurs at the joints, the sealing performance of the aluminum alloy door and window is deemed to be substandard; if there is no abnormal overflow throughout the process, it indicates that the product meets the quality standards.

[0045] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic detection mechanism for aluminum alloy doors and windows, characterized in that, include: The support mechanism (100) includes a bracket (110) and a tilting platform (120) movably mounted inside the bracket (110) via a pivot. A showering mechanism (200) includes a robotic arm (210) connected to the top of the turntable (120), a flushing pipe (220) connected to the movable end of the robotic arm (210), a transparent cover (230) sleeved on the front end of the flushing pipe (220), an annular sponge (240) connected to the front side of the transparent cover (230), two water outlets (250) opened on the rear side of the transparent cover (230), two baffles (260) respectively provided on the rear side of the two water outlets (250) and connected to the outer wall of the transparent cover (230), and a pyramid (270) connected to the bottom end of the baffles (260).

2. The automatic detection mechanism for aluminum alloy doors and windows according to claim 1, characterized in that, A return water cavity is formed between the outer wall of the flushing pipe (220) and the inner wall of the transparent cover (230). The water outlet (250) is connected to the inside of the return water cavity, and the two water outlets (250) are located on both sides of the flushing pipe (220).

3. The automatic detection mechanism for aluminum alloy doors and windows according to claim 1, characterized in that, A tilting assembly (300) is provided between the bracket (110) and the tilting platform (120). The tilting assembly (300) includes a motor (310) with its body embedded inside the bracket (110), a clamping slide (320) connected to the top of the tilting platform (120), two threaded rods (330) screwed to the clamping slide (320), and a rubber column (340) provided inside the clamping slide (320) and connected to the threaded rods (330). The output shaft of the motor (310) is fixedly connected to the rotating shaft.

4. The automatic detection mechanism for aluminum alloy doors and windows according to claim 1, characterized in that, A water supply assembly (400) is provided on the outside of the bracket (110). The water supply assembly (400) includes a water box (410) and a pump (420) installed on one side of the bracket (110), and a water pipe (430) connecting the flushing pipe (220) and the pump (420). The pump (420) extends to the bottom of the inner cavity of the water box (410).

5. The automatic detection mechanism for aluminum alloy doors and windows according to claim 3, characterized in that, The flipping platform (120) is provided with a water-saving component (500). The water-saving component (500) includes multiple openings (510) opened on the front side of the clamping slide (320) and a water return channel (520) installed on the front side of the bracket (110). The multiple openings (510) are evenly spaced and arranged in a row. The openings (510) are connected to the inside of the clamping slide (320).

6. The automatic detection mechanism for aluminum alloy doors and windows according to claim 5, characterized in that, The bottom of the inner cavity of the clamping slide (320) is integrally formed with multiple arc-shaped protrusions, which are arranged alternately with multiple openings (510).

7. The automatic detection mechanism for aluminum alloy doors and windows according to claim 3, characterized in that, The bracket (110) is equipped with a guide slide (600) on top. The guide slide (600) is inclined and communicates with the inside of the clamping slide (320).

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