Novel plastic package motor

By setting receiving grooves and limiting grooves at the bottom of the plastic-encapsulated stator to directly fix the power leads, the production cost and assembly complexity problems caused by lead limiting plates in the prior art are solved, thereby achieving cost reduction and improved motor stability.

CN224204883UActive Publication Date: 2026-05-05SHENGZHOU PENTIUM MOTOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENGZHOU PENTIUM MOTOR CO LTD
Filing Date
2025-04-16
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing encapsulated motors require a lead wire limiting plate to be connected to the bottom to fix the power lead wire, which increases production costs and complicates the assembly process.

Method used

A receiving groove is set at the bottom of the plastic-encapsulated stator. The circuit board is placed in the receiving groove. The cover plate seals the groove opening and forms a limiting hole through limiting groove one and limiting groove two, which directly fixes the power lead, eliminating the need for the lead limiting plate.

Benefits of technology

It reduced production costs, simplified assembly processes, and improved the stability and reliability of the motor.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224204883U_ABST
    Figure CN224204883U_ABST
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Abstract

The utility model discloses a novel plastic package motor, which belongs to the technical field of motors, and is characterized in that the novel plastic package motor comprises a plastic package stator, a rotor and a circuit board, the rotor is rotatably arranged on the plastic package stator, the bottom of the plastic package stator is provided with an accommodating groove, the circuit board is arranged in the accommodating groove, and the plastic package stator is provided with a cover plate. The cover plate is used for covering the notch of the accommodating groove, the cover plate and the plastic package stator are matched to form a plurality of limiting holes for limiting the power lead, the circuit board of the plastic package motor is arranged in the accommodating groove, and the cover plate covers the notch of the accommodating groove, so that the circuit board is protected, the influence of an external environment is reduced, and the stable operation of the circuit board is ensured; the stability and reliability of the plastic package motor are improved, and the cover plate is directly matched with the plastic package stator to form a plurality of limiting holes for limiting the power supply lead, so that the power supply lead is fixed and is not disordered, a lead limiting plate does not need to be additionally mounted, and the production cost is effectively reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of motor technology, and specifically relates to a novel encapsulated motor. Background Technology

[0002] A plastic-encapsulated motor is a micro-motor that uses plastic encapsulation technology to completely encapsulate the core components of the motor, such as the stator core and windings, with engineering plastics. Compared with traditional metal-cased motors, plastic-encapsulated motors have significant advantages in structure, performance, and application, and are widely used in household appliances, industrial equipment, automobiles, and other fields.

[0003] Chinese Patent No. CN221009894U discloses a molded motor, including a molded motor body. Two lugs are provided at the upper and lower ends of the outer walls on both sides of the molded motor body, and the two lugs are positioned correspondingly. A threaded hole is provided at the center of each lug. An adjusting screw is installed in the threaded hole of the two corresponding lugs. A lead wire outlet is provided at the lower end of the front side wall of the molded motor body. A fixed mounting plate is provided below the molded motor body, and the lower ends of four adjusting screws are connected to the fixed mounting plate. A lead wire limiting plate is provided below the lead wire outlet and connected to the bottom of the molded motor body.

[0004] The above technical solution has the following drawbacks: The encapsulated motor needs to be connected to a lead wire limiting plate at its bottom to fix the power lead wires of the encapsulated motor body and prevent the power lead wires from becoming messy. However, the production and manufacturing of the lead wire limiting plate will incur corresponding costs, and the transportation of the lead wire limiting plate will further increase the cost. In addition, the installation of the lead wire limiting plate will increase the number of processes and assembly time, and increase labor costs. Utility Model Content

[0005] The purpose of this utility model is to address the aforementioned problems in the existing technology by proposing a new type of encapsulated motor. The technical problem to be solved by this utility model is: how to reduce production costs.

[0006] The above-mentioned technical objective of this utility model can be achieved through the following technical solution: a novel encapsulated motor, including an encapsulated stator, a rotor, and a circuit board, wherein the rotor is rotatably mounted on the encapsulated stator, a receiving groove is provided at the bottom of the encapsulated stator, the circuit board is disposed in the receiving groove, a cover plate is provided on the encapsulated stator, the cover plate is used to cover the opening of the receiving groove, and the cover plate and the encapsulated stator cooperate to form a plurality of limiting holes for limiting the power lead wires.

[0007] In the above-mentioned novel encapsulated motor, the cover plate is provided with several limiting grooves 1, and the encapsulated stator is provided with several limiting grooves 2. The several limiting grooves 1 and several limiting grooves 2 are combined to form several limiting holes.

[0008] In the aforementioned novel encapsulated motor, the encapsulated stator has a groove, and the cover plate has a protrusion that is inserted into the groove.

[0009] In the aforementioned novel encapsulated motor, the receiving groove is provided with a positioning step that is adapted to the cover plate.

[0010] In the aforementioned novel encapsulated motor, a wire protection clip is provided inside the receiving groove.

[0011] In the aforementioned novel encapsulated motor, a guide pin is provided in the receiving groove.

[0012] In the aforementioned novel encapsulated motor, the encapsulated stator is provided with at least two mounting feet, and each of the two mounting feet has an oblong hole.

[0013] In the aforementioned novel encapsulated motor, one side wall of the mounting foot is recessed inward to form an arched structure.

[0014] In the above-mentioned novel encapsulated motor, several limiting grooves are distributed on the lower surface of the protrusion, and several limiting grooves are distributed at the bottom of the groove.

[0015] In summary, the beneficial effects of this utility model compared to the prior art are as follows:

[0016] A receiving groove is opened at the bottom of the plastic-encapsulated stator, and the circuit board is placed in the receiving groove. The opening of the receiving groove is sealed by a cover plate, which protects the circuit board, reduces the influence of the external environment, and ensures the stable operation of the circuit board. This improves the stability and reliability of the plastic-encapsulated motor. In addition, several limiting holes are formed by the cooperation between the cover plate and the plastic-encapsulated stator to limit the power leads, thereby fixing the power leads and keeping them tidy. There is no need to install a separate lead limiting plate, which effectively reduces production costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment;

[0018] Figure 2 This is a partial structural schematic diagram of an embodiment;

[0019] Figure 3 for Figure 2 Enlarged view of part A;

[0020] Figure 4This is a schematic diagram of another part of the structure of the embodiment;

[0021] Figure 5 This is a schematic diagram of the structure of the plastic-encapsulated stator in an embodiment.

[0022] Reference numerals in the attached drawings: 1. Plastic-encapsulated stator; 2. Rotor; 3. Circuit board; 4. Receiving groove; 5. Cover plate; 6. Limiting hole; 7. Limiting groove one; 8. Limiting groove two; 9. Groove; 10. Protrusion; 11. Positioning step; 12. Cable exit protection clip; 13. Lead pin; 14. Mounting foot; 15. Waist-shaped hole; 16. Arch-shaped structure. Detailed Implementation

[0023] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0024] A new type of encapsulated motor, such as Figures 1 to 5 As shown, the device includes a plastic-encapsulated stator 1, a rotor 2, and a circuit board 3. The rotor 2 is rotatably mounted on the plastic-encapsulated stator 1. A receiving groove 4 is provided at the bottom of the plastic-encapsulated stator 1, and the circuit board 3 is placed in the receiving groove 4. The circuit board 3 is adapted to the receiving groove 4, which can effectively improve the stability of the circuit board 3.

[0025] The encapsulated stator 1 is provided with a cover plate 5, which is used to cover the opening of the receiving groove 4. It should be noted that by covering the opening of the receiving groove 4 with the cover plate 5, the receiving groove 4 is sealed, thereby protecting the circuit board 3 inside the receiving groove 4, reducing the impact of the external environment on the circuit board 3, ensuring the stable operation of the circuit board 3, and thus improving the stability and reliability of the encapsulated motor.

[0026] The cover plate 5 and the plastic-encapsulated stator 1 are fitted together to form several limiting holes 6 for limiting the power leads. Specifically, the cover plate 5 has several limiting grooves 7 and the plastic-encapsulated stator 1 has several limiting grooves 8. The several limiting grooves 7 and the several limiting grooves 8 are combined to form several limiting holes 6. The several limiting grooves 7 and the several limiting grooves 8 are all arc-shaped to fit the shape of the power leads.

[0027] In the prior art, the power leads of the encapsulated motor body are fixed by setting a lead wire limiting plate to prevent the power leads from becoming messy. In this embodiment, the power leads are directly fixed by the limiting hole 6 formed by the combination of limiting groove 1 7 and limiting groove 2 8, thus avoiding the power leads becoming messy. The lead wire limiting plate is eliminated, which effectively reduces the production cost and eliminates the installation process of the lead wire limiting plate, thereby improving the assembly efficiency.

[0028] The encapsulated stator 1 has a groove 9, and the cover plate 5 has a protrusion 10. The protrusion 10 is inserted into the groove 9. The groove 9 limits the protrusion 10, thereby limiting the cover plate 5. This ensures the relative stability of the cover plate 5 and the encapsulated stator 1. Furthermore, several limiting grooves 1 7 are distributed on the lower surface of the protrusion 10, and several limiting grooves 2 8 are distributed at the bottom of the groove 9. During assembly, the protrusion 10 is simply inserted into the groove 9 to complete the assembly of the cover plate 5 and the encapsulated stator 1. This ensures that several limiting grooves 1 7 and several limiting grooves 2 8 are combined to form several limiting holes 6, making the assembly more convenient and faster, and effectively improving the assembly efficiency.

[0029] The receiving groove 4 is provided with a positioning step 11 that is adapted to the cover plate 5. The stability of the cover plate 5 can be effectively improved by the positioning step 11 restricting the cover plate 5.

[0030] The receiving groove 4 is equipped with a wire exit protection clip 12, which fixes the wire exit end of the stator coil to prevent damage to the wire exit end of the stator coil during the injection molding process. It also makes the connection between the stator coil and the circuit board 3 more stable, thereby improving the stability and reliability of the encapsulated motor.

[0031] A pin 13 is provided in the receiving groove 4. The pin 13 is welded to the output end of the stator coil to form a stable connection. The pin 13 can be used as a connecting component between the stator coil and the circuit board 3.

[0032] The encapsulated stator 1 is provided with at least two mounting feet 14, which are arranged opposite to each other to ensure the stability and balance of the encapsulated motor.

[0033] Both mounting feet 14 are provided with oblong holes 15. Due to the function of the oblong holes 15, the position of the encapsulated motor can be adjusted along the length of the oblong holes 15 during installation to accommodate installation errors, thereby improving installation efficiency and accuracy.

[0034] The side wall of the mounting foot 14 is recessed inward to form an arched structure 16. The arched structure 16 can effectively enhance the support force of the waist-shaped hole 15. The arched structure 16 can effectively disperse stress and reduce stress concentration at the edge of the waist-shaped hole 15, thereby improving the load-bearing capacity and service life of the mounting foot 14.

[0035] The specific embodiments described herein are merely illustrative examples of the spirit of this utility model; those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or adopt similar methods to replace them, but without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A novel encapsulated motor, comprising an encapsulated stator (1), a rotor (2), and a circuit board (3), characterized in that: The rotor (2) is rotatably mounted on the encapsulated stator (1). The bottom of the encapsulated stator (1) is provided with a receiving groove (4). The circuit board (3) is disposed in the receiving groove (4). The encapsulated stator (1) is provided with a cover plate (5). The cover plate (5) is used to cover the opening of the receiving groove (4). The cover plate (5) and the encapsulated stator (1) cooperate to form a plurality of limiting holes (6) for limiting the power leads.

2. The novel encapsulated motor according to claim 1, characterized in that: The cover plate (5) has several limiting grooves (7), and the plastic-sealed stator (1) has several limiting grooves (8). The several limiting grooves (7) and the several limiting grooves (8) are combined to form several limiting holes (6).

3. A novel encapsulated motor according to claim 2, characterized in that: The plastic-sealed stator (1) has a groove (9), and the cover plate (5) has a protrusion (10) that is inserted into the groove (9).

4. A novel encapsulated motor according to any one of claims 1, 2, or 3, characterized in that: The receiving groove (4) is provided with a positioning step (11) that is adapted to the cover plate (5).

5. A novel encapsulated motor according to claim 1, 2, or 3, characterized in that: A cable protection clip (12) is provided inside the receiving groove (4).

6. A novel encapsulated motor according to claim 1, 2, or 3, characterized in that: A guide pin (13) is provided inside the receiving groove (4).

7. A novel encapsulated motor according to claim 1, 2, or 3, characterized in that: The encapsulated stator (1) is provided with at least two mounting feet (14), and each of the two mounting feet (14) is provided with a waist-shaped hole (15).

8. A novel encapsulated motor according to claim 7, characterized in that: The side wall of the mounting foot (14) is recessed inward to form an arched structure (16).

9. A novel encapsulated motor according to claim 3, characterized in that: Several limiting grooves (7) are distributed on the lower surface of the protrusion (10), and several limiting grooves (8) are distributed at the bottom of the groove (9).

Citation Information

Patent Citations

  • A plastic sealed motor

    CN221009894U