Fryer for producing raised grain crisp fritters

Abstract

The utility model relates to the technical field of food processing, and discloses a frying machine for producing raised grain crisp fritters, which comprises a frying groove, a shell, a lower net chain conveying belt, an upper net chain conveying belt, an oil heater, a wave pressing and rolling frame, a net chain shaping roller, an oil smoke exhaust pipe, a groove body lifting foot support, a moving wheel, a steel wire rope winding drum, a support and a driving assembly. According to the waved grain shaping structure formed by matching the arranged waved pressing roller frame and the net chain shaping roller, the appearance quality of the thin and crisp products is improved, the waved grains of the thin and crisp products are more uniform and attractive, and the taste consistency of the products is ensured through accurate shaping control. In addition, fine adjustment of the horizontal height of the frying groove is achieved through the lifting adjusting function of the shell and the cooperation of the groove body lifting foot supports and the moving wheels, and therefore the adaptability and flexibility of the device are improved, and the device can be conveniently used in different environments.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a deep fryer for producing wavy, crispy fried dough. Background Technology

[0002] As consumers increasingly demand higher standards for the taste, appearance, and nutritional value of food, crispy foods are gaining popularity due to their crispy texture and unique appearance. Wavy crispy foods, with their unique shape and texture, are becoming increasingly popular in the market due to their wavy pattern and crisp texture. They not only have an outstanding flavor but also a novel appearance, and are often used in snack foods and treats. Their production process involves multiple stages, including raw material selection, cutting, and frying, with the frying process playing a decisive role in the quality of the finished product.

[0003] Traditional deep fryers typically rely on simple soaking and turning methods, which cannot ensure that food is heated evenly during the frying process. Due to the specific uneven structure of the wavy crispy surface, localized overheating or uneven heating can easily occur during frying, resulting in an imperfect appearance and even affecting the taste. This problem is particularly prominent in mass production, potentially leading to inconsistent product quality.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a frying machine for producing wavy, crispy fried dough. Utility Model Content

[0005] The purpose of this invention is to provide a frying machine for producing wavy, crispy fried dough, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A frying machine technology for producing corrugated crispy fried dough includes a frying tank, a shell, a lower mesh conveyor belt, an upper mesh conveyor belt, an oil heater, a corrugated pressing roller, a mesh shaping roller, an exhaust pipe, tank lifting feet, casters, a wire rope drum, a support frame, and a drive assembly.

[0008] The frying tank is installed below the housing. The lower mesh conveyor belt and the upper mesh conveyor belt are arranged parallel to each other on the upper and lower sides of the frying tank. The corrugated pressing roller and the mesh shaping roller cooperate to form a corrugated shaping structure. The bracket is fixed on both sides of the frying tank. The drive component is installed on the bracket and connected to the wire rope drum to drive the wire rope drum to wind or release the wire rope, so as to realize the lifting and lowering adjustment of the housing.

[0009] As a preferred technical solution, the drive assembly includes a motor and a reducer, wherein the motor is connected to the shaft of the wire rope drum via the reducer.

[0010] As a preferred technical solution, the end of the wire rope wound on the wire rope drum is fixedly connected to the top of the housing, and the lifting stroke of the housing is controlled by the forward and reverse rotation of the drive assembly.

[0011] As a preferred technical solution, the tank lifting support is a screw adjustment mechanism, which works with the moving wheels to achieve fine adjustment of the horizontal height of the frying tank.

[0012] As a preferred technical solution, the surface of the pressure roller of the corrugated roller frame is provided with a concave-convex structure that matches the corrugated pattern, so as to simultaneously press out the corrugated texture during the conveying of thin and brittle raw materials.

[0013] As a preferred technical solution, the fume extraction pipe is connected to the top of the housing, and its end is equipped with a detachable filter device for collecting the fumes generated during frying.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention relates to a frying machine for producing wavy, crispy fried dough. The wavy shaping structure, formed by the wavy pressing roller and the mesh chain shaping roller, not only improves the appearance quality of the crispy product, making its wavy texture more uniform and aesthetically pleasing, but also ensures consistent taste through precise shaping control. Furthermore, this invention utilizes the lifting and adjusting function of the casing, along with the coordination of the lifting feet and casters on the frying tank, to achieve fine-tuning of the horizontal height of the frying tank, thereby improving the adaptability and flexibility of the equipment and facilitating use in various environments. Simultaneously, the detachable filter device on the exhaust pipe effectively collects the oil fumes generated during frying, maintaining a clean working environment. Attached Figure Description

[0016] Figure 1 A schematic diagram of the front structure of a deep fryer for producing wavy, crispy fried dough;

[0017] Figure 2 A side view of a deep fryer for producing wavy, crispy fried dough.

[0018] Figure 3 This is a top view schematic diagram of a deep fryer for producing wavy, crispy fried dough.

[0019] In the attached diagram, the following are the reference numerals: 1. Frying tank; 2. Shell; 3. Lower mesh conveyor belt; 4. Upper mesh conveyor belt; 5. Oil heater; 6. Corrugated roller frame; 7. Mesh conveyor shaping roller; 8. Fume extraction pipe; 9. Tank lifting support; 10. Casters; 11. Wire rope drum; 12. Support frame; 13. Drive assembly. Detailed Implementation

[0020] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0021] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a frying machine solution for producing wavy crispy fried dough: it includes a frying tank 1, which is designed as a cuboid structure and has an oil heater 5 inside. This oil heater can be an electric heater or a fuel-fired heater, selected according to actual needs. The length and width of the frying tank 1 are designed according to production requirements to ensure that it can meet the needs of mass production of wavy crispy fried dough.

[0022] The lower mesh conveyor belt 3 and the upper mesh conveyor belt 4 are arranged parallel to each other on the upper and lower sides of the frying tank 1 to carry and transport the corrugated thin and crispy raw materials. The conveyor belts can be metal mesh chains to ensure stable operation during high-temperature frying and to facilitate the return of oil droplets to the frying tank after frying.

[0023] The corrugated pressing roller 6 and the mesh chain shaping roller 7 work together to form a corrugated pattern shaping structure. The surface of the pressing roller of the corrugated pressing roller 6 is provided with concave and convex structures that match the corrugation pattern, which are used to simultaneously press out the corrugated texture during the conveying of the thin and crispy raw materials. The mesh chain shaping roller 7 ensures that the corrugated crispy raw materials maintain their shape stability during frying.

[0024] The drive assembly 13 includes a motor and a reducer. The motor is connected to the shaft of the wire rope drum 11 via the reducer. The end of the wire rope wound on the wire rope drum 11 is fixedly connected to the top of the housing 2. The lifting and lowering of the housing 2 is controlled by the forward and reverse rotation of the drive assembly. This allows for easy adjustment of the oil depth in the frying tank 1 to accommodate thin, wavy, crispy ingredients of different thicknesses.

[0025] The frying tank lifting support 9 is a screw adjustment mechanism that works with the casters 10 to finely adjust the horizontal height of the frying tank 1. This design allows the fryer to adapt to production lines of different heights, improving the flexibility of the equipment.

[0026] The exhaust pipe 8 is connected to the top of the housing 2, and its end is equipped with a removable filter device for collecting the fumes generated during frying. This filter device can be an activated carbon filter or other types of fume purification devices to ensure a clean working environment.

[0027] In actual production, the corrugated crispy raw material is first placed on the lower mesh conveyor belt 3, and the oil heater 5 is started to heat the oil in the frying tank to the set temperature. Then, the drive assembly 13 is started to make the lower mesh conveyor belt 3 and the upper mesh conveyor belt 4 run synchronously, and the raw material enters the frying tank 1 for frying along with the conveyor belt. During the frying process, the corrugated pressing roller 6 and the mesh shaping roller 7 work together to shape the raw material into a corrugated pattern. After frying, the raw material is output through the upper mesh conveyor belt 4, completing the production of the corrugated crispy crispy.

[0028] Through the above embodiments, the fryer of this utility model can efficiently and stably produce thin and crispy wavy foods with beautiful appearance and consistent taste, while maintaining a clean working environment and meeting the high standards of modern food processing.

[0029] The working principle and usage process of this utility model: After assembling each component of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A deep fryer for producing wavy, crispy fried dough, characterized in that, It includes a frying tank (1), a shell (2), a lower mesh conveyor belt (3), an upper mesh conveyor belt (4), an oil heater (5), a corrugated roller frame (6), a mesh shaping roller (7), an exhaust pipe (8), a tank lifting support (9), a moving wheel (10), a wire rope drum (11), a bracket (12), and a drive assembly (13); The frying tank (1) is installed below the housing (2). The lower mesh conveyor belt (3) and the upper mesh conveyor belt (4) are arranged in parallel on the upper and lower sides of the frying tank (1). The corrugated roller frame (6) and the mesh shaping roller (7) cooperate to form a corrugated shaping structure. The bracket (12) is fixed on both sides of the frying tank (1). The drive assembly (13) is installed on the bracket (12) and connected to the wire rope drum (11) to drive the wire rope drum (11) to wind or release the wire rope, so as to realize the lifting and lowering adjustment of the housing (2).

2. The deep fryer for producing wavy, crispy fried dough according to claim 1, characterized in that: The drive assembly (13) includes a motor and a reducer, wherein the motor is connected to the shaft of the wire rope drum (11) via the reducer.

3. The deep fryer for producing wavy, crispy fried dough according to claim 1, characterized in that: The end of the wire rope wound on the wire rope drum (11) is fixedly connected to the top of the housing (2), and the lifting stroke of the housing (2) is controlled by the forward and reverse rotation of the drive assembly (13).

4. The deep fryer for producing wavy, crispy fried dough according to claim 1, characterized in that: The lifting foot support (9) of the frying tank is a screw adjustment mechanism that works with the moving wheel (10) to make fine adjustments to the horizontal height of the frying tank (1).

5. The deep fryer for producing wavy, crispy fried dough according to claim 1, characterized in that: The surface of the pressure roller of the wave pressing frame (6) is provided with a concave-convex structure that matches the wave pattern, which is used to simultaneously press out the wave pattern during the conveying of thin and brittle raw materials.

6. The deep fryer for producing wavy, crispy fried dough according to claim 1, characterized in that: The fume extraction pipe (8) is connected to the top of the housing (2), and its end is provided with a detachable filter device for collecting the fumes generated during frying.

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