Vibration anti-blocking blanking structure of light garbage color sorting device

By combining a vibratory motor and a pneumatic anti-clogging component, the clogging problem in the sorting of lightweight waste is solved, enabling smooth material flow and efficient equipment operation, reducing equipment noise and extending service life.

CN224208601UActive Publication Date: 2026-05-08SUZHOU TONGGANG ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU TONGGANG ENVIRONMENTAL TECHNOLOGY CO LTD
Filing Date
2025-05-27
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In the existing lightweight waste sorting process, conventional material feeding structures are prone to forming arch bridges and causing blockages, leading to interruptions in the sorting process, especially for thin film-like fibrous waste.

Method used

The anti-clogging structure combines a vibratory motor and a pneumatic anti-clogging component. The vibratory motor generates horizontal vibration and airflow thrust to break up the material arch bridge. At the same time, the shock-absorbing connection component absorbs the vibration energy, and the airbag component buffers the vertical impact force to prevent clogging.

Benefits of technology

It effectively breaks up blockages caused by lightweight waste, ensuring smooth material flow, improving sorting efficiency, reducing equipment noise, and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vibration anti-blocking blanking structure of the light garbage color sorting device comprises a conical hopper, a vibration-proof base and a blanking conveying channel are sequentially arranged at the lower end of the conical hopper, a vibration motor is arranged on the outer side of the conical hopper, the conical hopper and the vibration-proof base are fixedly connected through a damping connecting assembly, and a pneumatic anti-blocking assembly is arranged in the conical hopper. The pneumatic anti-blocking assembly comprises a ventilation shaft, an air blowing ring is arranged on the ventilation shaft, and one end of the ventilation shaft is connected with an air pump. The anti-blocking device has the advantages that through the combined structure of the vibration motor and the starting anti-blocking assembly, the arch bridge structure of materials is damaged, airflow is matched to generate thrust on the materials, blocked light garbage is scattered, horizontal vibration energy is absorbed through the damping connecting assembly, vertical impact force is buffered through the air bag assembly, vibration transmission energy is effectively reduced, and the anti-blocking device is safe and reliable. And noise generated by equipment operation is reduced.
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Description

Technical Field

[0001] This utility model mainly relates to the field of waste treatment equipment technology, specifically to a vibration anti-clogging material feeding structure for a lightweight waste color sorting device. Background Technology

[0002] In the field of modern waste resource utilization, efficient sorting of lightweight waste (such as plastic film, foam products, paper scraps, etc.) is a key link to achieve material recycling. A typical sorting production line includes core processes such as pretreatment, color sorting and identification, material unloading and sorting, and subsequent conveying. Among them, the material unloading structure, as the connecting component between the color sorting device and the sorting system, directly affects the overall processing efficiency.

[0003] Because lightweight waste has characteristics such as low density, irregular shape, and high surface friction coefficient, it is easy to form arch bridges that block or adhere to the bucket wall in the conical bucket, leading to interruption of the sorting process and even causing equipment overload failure.

[0004] During the actual implementation process, the inventors discovered the following defects:

[0005] In existing technologies, conventional material feeding structures mainly rely on a single vibrating motor to drive the bucket to vibrate in order to prevent clogging. However, a single vibration source is difficult to form a uniform material fluidization effect, and material is prone to stagnation in the corner areas of the bucket, which is especially ineffective for thin film-like lint-like waste.

[0006] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0007] 1. The technical problem to be solved by the utility model:

[0008] The vibration-anti-clogging material feeding structure of the lightweight waste color sorting device provided by this utility model is used to solve the technical problems existing in the background art.

[0009] 2. Technical Solution:

[0010] To achieve the above objectives, the technical solution provided by this utility model is as follows: a vibration anti-clogging material feeding structure for a lightweight waste color sorting device, comprising a conical hopper, wherein a shock-absorbing base and a material feeding conveying channel are sequentially arranged at the lower end of the conical hopper, a vibration motor is arranged on the outside of the conical hopper, a shock-absorbing connecting component is fixedly connected between the conical hopper and the shock-absorbing base, a pneumatic anti-clogging component is provided inside the conical hopper, the lower end of the conical hopper is connected to the shock-absorbing base, the pneumatic anti-clogging component includes a ventilation shaft, an air blowing ring is provided on the ventilation shaft, and an air pump is connected to one end of the ventilation shaft.

[0011] Furthermore, the shock-absorbing base includes an annular base plate and a flange, and multiple airbag assemblies are provided between the lower end of the annular base plate and the material conveying channel.

[0012] Furthermore, a buffer sealing ring is provided at the connection between the annular bottom plate and the conical bucket, and multiple positioning holes are provided at the edge of the annular bottom plate.

[0013] Furthermore, the upper end of the conical bucket has an edge, and multiple positioning holes two corresponding to the positioning hole one are provided on the edge.

[0014] Furthermore, the shock-absorbing connection assembly includes multiple telescopic rods arranged around the edge of the conical bucket and the shock-absorbing base. Each telescopic rod is fitted with a telescopic spring and has a U-shaped buckle connected to both its upper and lower ends. The U-shaped buckles are respectively inserted into the edge of the shock-absorbing base.

[0015] Furthermore, the upper and lower ends of the telescopic rod pass through the first positioning hole and the second positioning hole, respectively, and are fixedly connected to the U-shaped buckle by locking nuts.

[0016] Furthermore, the air blowing ring has multiple circumferentially arranged air holes, and the multiple air holes are connected to the air shaft.

[0017] 3. Beneficial effects:

[0018] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0019] The combination of a vibrating motor and an anti-clogging component breaks down the material arch structure and, in conjunction with airflow, generates thrust on the material, breaking up the lightweight waste that has become clogged.

[0020] By absorbing horizontal vibration energy through the shock-absorbing connection components and buffering vertical impact force through the airbag components, the energy transmitted by vibration is effectively reduced, and the noise generated during equipment operation is reduced.

[0021] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a partial structural schematic diagram of the present invention;

[0024] Figure 3 This is a partial structural diagram of the present invention from another angle;

[0025] Figure 4 This is a partial structural cross-sectional view of the present invention.

[0026] Figure label:

[0027] 1. Conical bucket; 101. Edge; 1011. Positioning hole two; 2. Anti-vibration base; 201. Annular base plate; 2011. Positioning hole one; 202. Flange; 203. Airbag assembly; 3. Shock-absorbing connection assembly; 301. Telescopic rod; 302. Telescopic spring; 303. U-shaped buckle; 304. Locking nut; 4. Material discharge conveying channel; 5. Pneumatic anti-blocking assembly; 501. Ventilation shaft; 502. Air blowing ring; 5021. Air hole; 503. Air pump; 6. Vibration motor; 7. Buffer sealing ring. Detailed Implementation

[0028] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0032] See attached document Figure 1-4 The vibration anti-clogging material feeding structure of the lightweight waste color sorting device includes a conical hopper 1. The lower end of the conical hopper 1 is sequentially provided with a shock-absorbing base 2 and a material feeding conveying channel 4. A vibration motor 6 is provided on the outside of the conical hopper 1. The shock-absorbing connecting component 3 is fixedly connected between the conical hopper 1 and the shock-absorbing base 2. A pneumatic anti-clogging component 5 is provided inside the conical hopper 1. The lower end of the conical hopper 1 is connected to the shock-absorbing base 2. The pneumatic anti-clogging component 5 includes a ventilation shaft 501, an air blowing ring 502 is provided on the ventilation shaft 501, and an air pump 503 is connected to one end of the ventilation shaft 501.

[0033] The shock-absorbing base 2 is flexibly connected to the lower end of the conical hopper 1 via the shock-absorbing connecting assembly 3. Their central axes coincide, ensuring the material falls vertically. The upper surface of the material discharge conveying channel 4 is connected to the flange 202 of the shock-absorbing base 2, and its side connects to subsequent sorting or collecting equipment. The shock-absorbing base 2 consists of an annular base plate 201 and a flange 202, which are welded together to form a T-shaped support structure. Eight evenly distributed positioning holes 2011 are provided on the upper surface edge of the annular base plate 201 for connection and positioning with the conical hopper 1. A connection is provided between the lower end of the annular base plate 201 and the material discharge conveying channel 4. Three sets of evenly distributed airbag assemblies 203 are placed. Each set contains two layers of rubber airbags with a steel buffer plate sandwiched in between. They are fixed to the base plate and the material conveying channel 4 by bolts. The airbags are filled with 0.2MPa compressed air, which can absorb the vertical impact force transmitted by the vibration of the conical bucket 1. At the same time, it allows the anti-vibration base 2 to deflect by ±5° to adapt to the impact of materials. The buffer sealing ring 7 is made of neoprene rubber with a lip-shaped cross section. Its inner ring is tightly fitted to the outer circle of the lower end of the conical bucket 1, and its outer ring is embedded in the annular base plate 201 to form a dynamic sealing structure to prevent dust from overflowing.

[0034] The conical hopper 1 adopts an inverted frustum-shaped design that is wider at the top and narrower at the bottom. The upper end is open to receive light waste after color sorting, and the lower end is narrowed to form the discharge end. The upper end of the conical hopper 1 has an edge 101, on which multiple positioning holes 1011 corresponding to positioning hole 1 2011 are opened. Positioning hole 1011 is coaxial with positioning hole 2011 of the annular bottom plate 201. During installation, 8 sets of shock-absorbing connecting components 3 pass through the positioning holes to achieve flexible connection. The vibration motor 6 is fixed to the middle of the outer side of the conical hopper 1. The eccentric block of the motor output shaft can generate horizontal excitation force, which drives the conical hopper 1 to generate high-frequency micro-amplitude vibration, avoiding material retention on the hopper wall.

[0035] The shock-absorbing connection assembly 3 includes multiple telescopic rods 301 evenly distributed around the circumference of the conical bucket 1. Each telescopic rod 301 has threaded sections at its upper and lower ends, and a telescopic spring 302 is sleeved in the middle of the rod body. Its two ends abut against the U-shaped buckles 303 at the upper and lower ends, respectively. The grooves inside the opening of the U-shaped buckle 303 respectively engage with the edge 101 of the conical bucket 1 and the edge of the annular bottom plate 201. After the threaded sections at the upper and lower ends of the telescopic rod 301 pass through the second positioning hole 1011 and the first positioning hole 2011, respectively, they are fixed to the U-shaped buckle 303 by the locking nut 304. The telescopic spring 302 is in a pre-compressed state, which can provide continuous elastic support force.

[0036] The pneumatic anti-clogging component 5 is arranged in the lower middle part of the conical bucket 1. The core component, the ventilation shaft 501, is a hollow tubular structure that is horizontally mounted on the mounting seats on both sides of the bucket wall via bearings. It can rotate slightly around the axis to adapt to vibration. The air blowing ring 502 is a circular tube that is fitted into the middle of the ventilation shaft 501 and welded and fixed. Multiple air holes 5021 are evenly distributed on its annular surface. The air pump 503 is connected to one end of the ventilation shaft 501 through a pressure-resistant hose. Compressed air enters the air blowing ring 502 through the inner cavity of the ventilation shaft 501 and is ejected from the air holes 5021 to form an annular airflow. This blows away the blocked material, which is then rearranged and falls down with inertia, thus preventing blockage of the material discharge port of the conical bucket 1.

[0037] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A vibration-resistant anti-clogging material feeding structure for a lightweight waste color sorting device, characterized in that: The device includes a conical bucket (1), with a shock-absorbing base (2) and a material conveying channel (4) arranged sequentially at the lower end of the conical bucket (1). A vibration motor (6) is arranged on the outside of the conical bucket (1). A shock-absorbing connection assembly (3) is fixedly connected between the conical bucket (1) and the shock-absorbing base (2). A pneumatic anti-blocking assembly (5) is provided inside the conical bucket (1). The lower end of the conical bucket (1) is connected to the shock-absorbing base (2). The pneumatic anti-blocking assembly (5) includes a ventilation shaft (501), an air blowing ring (502) is provided on the ventilation shaft (501), and an air pump (503) is connected to one end of the ventilation shaft (501).

2. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 1, characterized in that: The shockproof base (2) includes an annular base plate (201) and a flange (202). Multiple airbag assemblies (203) are provided between the lower end of the annular base plate (201) and the material conveying channel (4).

3. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 2, characterized in that: A buffer sealing ring (7) is provided at the connection between the annular bottom plate (201) and the conical bucket (1), and multiple positioning holes (2011) are provided at the edge of the annular bottom plate (201).

4. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 3, characterized in that: The upper end of the conical bucket (1) has an edge (101), and multiple positioning holes (1011) corresponding to the positioning hole one (2011) are provided on the edge (101).

5. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 4, characterized in that: The shock-absorbing connection assembly (3) includes multiple telescopic rods (301) arranged around the edges of the conical bucket (1) and the shock-absorbing base (2). The telescopic rods (301) are fitted with telescopic springs (302) and U-shaped buckles (303) are connected to both the upper and lower ends. The U-shaped buckles (303) are respectively inserted into the edge (101) and the edge of the shock-absorbing base (2).

6. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 5, characterized in that: The telescopic rod (301) passes through the first positioning hole (2011) and the second positioning hole (1011) at its upper and lower ends respectively, and is fixedly connected to the U-shaped buckle (303) by the locking nut (304).

7. The vibration anti-clogging material feeding structure of the lightweight waste color sorting device according to claim 1, characterized in that: The air blowing ring (502) has a plurality of circumferentially arranged air holes (5021), and the plurality of air holes (5021) are connected to the air shaft (501).