Ultrahigh-strength steel ring forge piece anti-splashing device based on airflow regulation and control

Abstract

The utility model belongs to the technical field of auxiliary forging equipment, and particularly relates to an airflow regulation-based ultrahigh-strength steel ring forge piece anti-splashing device which comprises a vehicle body, universal wheels are connected to the bottom surfaces of the four corners of the vehicle body, vertical frames are symmetrically connected to the top surface of one side of the vehicle body, and connecting grooves are formed in the surfaces of one sides of the vertical frames. And the inner side surface of the connecting groove is connected with a connecting block. The vehicle body, the vertical frame, the flow guide cover, the conveying pipe and the fan are matched with one another, the vehicle body is moved between an operator and forging equipment through the universal wheels, and the fan is started to convey airflow into the flow guide cover through the conveying pipe, so that the airflow forms an airflow wall at the front end of the operator through the opening of the flow guide cover, and the forging equipment is protected. In this way, when chippings splashed to operators occur in the machining process of the ultrahigh-strength steel ring forge piece, the airflow wall can blow the chippings to one side, the splashed chippings are prevented from being splashed to the bodies of the operators, and therefore the body health of the operators is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of forging auxiliary equipment, specifically relating to an anti-splash device for ultra-high strength steel ring forgings based on airflow regulation. Background Technology

[0002] Forgings are workpieces or blanks obtained by forging and deforming metal billets. By applying pressure to the metal billet, plastic deformation is caused, which can change its mechanical properties.

[0003] Ultra-high strength steel ring forgings are a type of forging. They are ring-shaped mechanical parts made of ultra-high strength steel through forging processes. By placing an ultra-high strength metal billet on a forging machine and applying external force to the billet, the billet can be plastically deformed into a suitable ultra-high strength steel ring forging. However, during the forging process, the billet will spew out high-temperature metal fragments, some of which will splash towards the operators at the front of the machine. If the high-temperature metal fragments splash onto the exposed skin of the operators, they can easily cause injury.

[0004] Therefore, this utility model provides an anti-splash device for ultra-high strength steel ring forgings based on airflow regulation to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an anti-splash device for ultra-high strength steel ring forgings based on airflow regulation. This device aims to solve the problem that in the existing technology, during the forging process of ultra-high strength steel ring forgings, the metal billet will splash out high-temperature metal fragments, some of which will splash onto the operators at the front of the equipment. If the high-temperature metal fragments splash onto the exposed skin of the operators, it can easily cause injury to the operators.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-splash device for ultra-high strength steel ring forgings based on airflow regulation, comprising a vehicle body, universal wheels connected to the bottom surface at the four corners of the vehicle body, and uprights symmetrically connected to the top surface on one side of the vehicle body, a connecting groove opened on one side surface of the uprights, a connecting block connected to the inner surface of the connecting groove, a flow guide connected to one end surface of the connecting block, a conveying pipe connected to one end surface of the flow guide, the other end of the conveying pipe connected to the output end of a fan, the fan connected to the top surface of the vehicle body, and a push rod connected to the top surface on the other side of the vehicle body.

[0007] As a preferred embodiment of the anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to this utility model, the connecting block forms a sliding connection with the upright through the connecting groove.

[0008] As a preferred embodiment of the anti-splash device for ultra-high strength steel ring forging based on airflow regulation of this utility model, a bolt is connected through one side surface of the connecting block, and the other end of the bolt forms a threaded connection with the fixing hole, which is opened on one side surface inside the connecting groove.

[0009] As a preferred embodiment of the anti-splash device for ultra-high strength steel ring forging based on airflow regulation of this utility model, a groove is provided on the bottom surface at the middle position of the vehicle body, a movable plate is slidably connected to the inner surface of the groove, and an anti-slip block is connected to the bottom surface of the movable plate. The anti-slip block is made of rubber.

[0010] As a preferred embodiment of the ultra-high strength steel ring forging anti-splash device based on airflow regulation of this utility model, the top surface of the four corners of the vehicle body is connected to a mounting bracket, the top surface of the mounting bracket is connected to an electric push rod, the movable end of the electric push rod passes through the mounting bracket and is connected to a sliding rod, and the other end of the sliding rod passes through the vehicle body and is connected to the top surface of the moving plate.

[0011] In a preferred embodiment of the anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to this utility model, the fan and electric push rod are electrically connected to an external power source via a control switch.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention utilizes the coordinated operation of a vehicle body, a support frame, a flow deflector, a conveying pipe, and a fan. The vehicle body is moved between the operator and the forging equipment via casters. By activating the fan, airflow is delivered through the conveying pipe into the flow deflector. This airflow forms a wall in front of the operator through the opening of the flow deflector. When debris splashes towards the operator during the processing of ultra-high strength steel ring forgings, the airflow wall blows the debris to one side, preventing it from hitting the operator and ensuring their health.

[0014] This invention utilizes an electric push rod. Once the vehicle body is moved to a designated position, the movable end of the electric push rod pushes the moving plate downwards, causing the anti-slip block at the bottom of the moving plate to contact the ground. This increases the friction between the moving plate and the ground, effectively improving the stability of the anti-splash device during use. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model from below;

[0018] Figure 3 This is a partial exploded view of the support frame of this utility model;

[0019] Figure 4 This is a schematic diagram of a partial explosion at the movable plate of this utility model.

[0020] In the diagram: 1. Vehicle body; 2. Casters; 3. Frame; 4. Connecting groove; 5. Connecting block; 6. Shield; 7. Bolt; 8. Fixing hole; 9. Conveying pipe; 10. Fan; 11. Push rod; 12. Groove; 13. Moving plate; 14. Anti-slip block; 15. Mounting bracket; 16. Electric push rod; 17. Sliding rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 The present invention provides the following technical solution: an anti-splash device for ultra-high strength steel ring forging based on airflow regulation, comprising a vehicle body 1, universal wheels 2 connected to the bottom surface of the four corners of the vehicle body 1, and uprights 3 symmetrically connected to the top surface of one side of the vehicle body 1, a connecting groove 4 opened on one side surface of the uprights 3, a connecting block 5 connected to the inner surface of the connecting groove 4, a flow guide 6 connected to one end surface of the connecting block 5, a conveying pipe 9 connected to one end surface of the flow guide 6, the other end of the conveying pipe 9 connected to the output end of the fan 10, the fan 10 connected to the top surface of the vehicle body 1, and a push rod 11 connected to the top surface of the other side of the vehicle body 1.

[0023] The two ends of the conveying pipe 9 are connected to the output ends of the guide shroud 6 and the fan 10 respectively through detachable pipe connectors. The open end of the guide shroud 6 has a rectangular structure, so that the airflow output from the open end of the guide shroud 6 will be conveyed vertically forward, preventing the airflow conveyed by the guide shroud 6 from easily diffusing to the position of the ultra-high strength steel ring forging. The guide shroud 6 can be customized to be processed into the required shape and size for use.

[0024] Preferably, the connecting block 5 forms a sliding connection with the upright frame 3 through the connecting groove 4.

[0025] In practical use, the connecting block 5 on the deflector 6 can be slidably placed into the connecting groove 4 on the stand 3, so that the deflector 6 can be accurately placed at the designated position on the stand 3 through the connecting block 5.

[0026] Preferably, a bolt 7 is connected through one side surface of the connecting block 5, and the other end of the bolt 7 is threadedly connected to the fixing hole 8. The fixing hole 8 is opened on one side surface inside the connecting groove 4.

[0027] In practical use, when the connecting block 5 on the deflector 6 is slidably placed into the connecting groove 4 on the stand 3, the bolt 7 is screwed through the connecting block 5 into the fixing hole 8 on the stand 3, so that the position of the connecting block 5 can be fixed in the connecting groove 4. In this way, the deflector 6 can be fixedly installed on the stand 3. When the bolt 7 is unscrewed, the connecting block 5 can be separated from the connecting groove 4, so that the deflector 6 can be removed from the stand 3, allowing the operator to maintain the deflector 6.

[0028] Preferably, a groove 12 is provided on the bottom surface of the middle part of the vehicle body 1, a movable plate 13 is slidably connected to the inner surface of the groove 12, and an anti-slip block 14 is connected to the bottom surface of the movable plate 13. The anti-slip block 14 is made of rubber.

[0029] In practical use, the movable plate 13 can move in the groove 12, so that the movable plate 13 can also move along with the anti-slip block 14. When the movable plate 13 and the anti-slip block 14 come into contact with the ground, the rubber anti-slip block 14 can increase the friction between the anti-slip block 14 and the ground, improve the stability of the vehicle body 1 when it is placed and used, so that the vehicle body 1 is not easy to shift.

[0030] Preferably, a mounting bracket 15 is connected to the top surface of the four corners of the vehicle body 1, and an electric push rod 16 is connected to the top surface of the mounting bracket 15. The movable end of the electric push rod 16 passes through the mounting bracket 15 and is connected to the sliding rod 17. The other end of the sliding rod 17 passes through the vehicle body 1 and is connected to the top surface of the movable plate 13.

[0031] In practical use, the electric push rod 16 is activated by the control switch, which allows the movable end of the electric push rod 16 to drive the sliding rod 17 to slide on the vehicle body 1. In this way, the sliding rod 17 can move the moving plate 13 up and down, so that the anti-slip block 14 at the bottom of the moving plate 13 can contact the ground or separate from the ground.

[0032] Preferably, the fan 10 and the electric push rod 16 are electrically connected to an external power source via a control switch.

[0033] In practical use, the blower 10 is an FX-3 medium-pressure blower. A protective net is installed at the input end of the blower 10 to prevent impurities in the air from entering the blower 10. The blower 10 and the electric push rods 16 can be controlled by a control switch. The air volume of the blower 10 can be adjusted by the control switch. At the same time, the four electric push rods 16 are connected in parallel to one control switch, so that one control switch can control the four electric push rods 16 at the same time, so that the four electric push rods 16 can run synchronously. The control switch is located on one side of the push rod 11.

[0034] Working principle: When using this airflow-controlled anti-splash device for ultra-high strength steel ring forgings, the operator first places the high-temperature metal billet of the ultra-high strength steel ring forging at the designated position on the forging equipment's workbench, allowing the forging head to apply external force to the high-temperature metal billet. Then, by moving the vehicle body 1 using the casters 2, the position of the guide shroud 6 can be moved between the metal billet of the ultra-high strength steel ring forging and the operator. At this point, the fan 10 is started, allowing it to deliver airflow into the guide shroud 6 through the conveying pipe 9. This airflow is then transported outwards through the opening of the guide shroud 6, forming an airflow wall in front of the operator. When metal debris splashes towards the operator during the processing of the ultra-high strength steel ring forging, this debris needs to pass through the airflow wall in front of the operator. The airflow wall then blows the splashed metal debris to one side, preventing further splashing. The device is designed to be placed on the operator to ensure their health. Once the vehicle body 1 is moved to the designated position via the casters 2, the brake on the casters 2 is applied, and then the electric push rod 16 is activated. The movable end of the electric push rod 16 drives the sliding rod 17 downwards on the vehicle body 1. This causes the sliding rod 17 to move the moving plate 13 out of the groove 12. When the anti-slip block 14 at the bottom of the moving plate 13 contacts the ground, the electric push rod 16 stops. At this point, the anti-slip block 14 increases friction with the ground, effectively improving the stability of the anti-splash device during use. Activating the electric push rod 16 again allows its movable end to retract into the groove 12 via the sliding rod 17, separating the anti-slip block 14 from the ground. The operator can then move the vehicle body 1 normally via the casters 2, allowing the anti-splash device to be easily moved to the designated position.

[0035] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A splash-proof device for ultra-high strength steel ring forgings based on airflow regulation, comprising a vehicle body (1), characterized in that: The bottom surface of the four corners of the vehicle body (1) is connected to casters (2), and the top surface of one side of the vehicle body (1) is symmetrically connected to a support frame (3). A connecting groove (4) is opened on one side surface of the support frame (3), and a connecting block (5) is connected to the inner surface of the connecting groove (4). A flow guide (6) is connected to one end surface of the connecting block (5), and a conveying pipe (9) is connected to one end surface of the flow guide (6). The other end of the conveying pipe (9) is connected to the output end of the fan (10). The fan (10) is connected to the top surface of the vehicle body (1), and a push rod (11) is connected to the top surface of the other side of the vehicle body (1).

2. The anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to claim 1, characterized in that: The connecting block (5) is connected to the upright (3) via the connecting groove (4).

3. The anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to claim 1, characterized in that: A bolt (7) is connected through one side surface of the connecting block (5), and the other end of the bolt (7) is threadedly connected to the fixing hole (8). The fixing hole (8) is opened on one side surface inside the connecting groove (4).

4. The anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to claim 1, characterized in that: A groove (12) is provided on the bottom surface of the middle part of the vehicle body (1). A movable plate (13) is slidably connected to the inner surface of the groove (12). An anti-slip block (14) is connected to the bottom surface of the movable plate (13). The anti-slip block (14) is made of rubber.

5. The anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to claim 1, characterized in that: Mounting brackets (15) are connected to the top surface of the four corners of the vehicle body (1). Electric push rods (16) are connected to the top surface of the mounting brackets (15). The movable end of the electric push rod (16) passes through the mounting bracket (15) and is connected to the sliding rod (17). The other end of the sliding rod (17) passes through the vehicle body (1) and is connected to the top surface of the moving plate (13).

6. The anti-splash device for ultra-high strength steel ring forgings based on airflow regulation according to claim 1, characterized in that: The fan (10) and the electric push rod (16) are electrically connected to an external power source via a control switch.

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