Assembly welding table for main shell of cabin transformer

Abstract

According to the assembly welding table of the cabin transformer main shell, a plurality of equal-height supports are fixed to the left side and the right side of a base, and barrier strips are integrally connected to the outer sides of the equal-height supports; the first bracket and the second bracket are respectively arranged on front and rear sides of the base; first sliding groove bodies are fixed to first stand columns of the first support, first sliding holes are formed in the first sliding groove bodies in the front-back horizontal direction, corresponding first baffles penetrate through the first sliding holes, the upper cross beam and the lower cross beam are fixed between the two first stand columns, and a supporting plate is fixed to the upper cross beam. A second upper sliding groove body and a second lower sliding groove body are fixed to a second stand column of the second support, second sliding holes are formed in the second upper sliding groove body and the second lower sliding groove body in the left-right horizontal direction respectively, and corresponding second baffles penetrate through the second sliding holes of the second upper sliding groove body and the second lower sliding groove body respectively. According to the assembling and welding table, rapid assembling and limiting fixing of a plurality of plate structures can be achieved, and the assembling and manufacturing efficiency and the welding precision of the cabin transformer shell are improved.

Description

Technical Field

[0001] This utility model relates to a processing table, specifically to an assembly and welding table for the main housing of a nacelle transformer. Background Technology

[0002] A nacelle transformer, or simply nacelle transformer, is a transformer used in wind turbine generator sets. Installed inside the nacelle of a wind turbine generator set, the nacelle transformer converts the electrical energy generated by the wind turbine into a voltage level suitable for transmission to the power grid, thereby ensuring the stable operation of the power system.

[0003] The main housing of the engine room transformer has an opening at one end to allow for the installation of the iron core, windings and cooling components inside. The main housing of the engine room transformer is usually assembled and welded from multiple plate structures. Before this invention, the general welding platform lacked a suitable limiting and fixing structure, resulting in low assembly efficiency and low welding accuracy of the main housing of the engine room transformer. Utility Model Content

[0004] Based on the content in the background art, in order to achieve rapid assembly and limited fixing during welding of the main shell of the engine room transformer, this utility model provides an assembly and welding table for the main shell of the engine room transformer, which includes a base, equal-height support, stop bar, first bracket, second bracket, first slide groove, first baffle, support plate, second upper slide groove, second lower slide groove and second baffle.

[0005] Multiple equal-height supports are fixedly connected to the left and right sides of the top surface of the base, and a baffle is integrally connected to the outer side of the equal-height support, the height of the baffle protruding from the top surface of the equal-height support.

[0006] The first bracket and the second bracket are respectively located on the front and rear sides of the top surface of the base;

[0007] The first support consists of an upper crossbeam, a lower crossbeam, and two first columns. The two first columns are arranged opposite to each other and fixedly connected to the top surface of the base. At least one first sliding groove is fixedly connected to the inner side of the first column. The first sliding groove has a first sliding hole in the front and rear horizontal direction. Each first sliding groove has a corresponding first baffle passing through the first sliding hole. The first baffle is located inside the corresponding baffle.

[0008] The upper crossbeam is fixedly connected between the tops of the two first columns, and at least one support plate is fixedly connected to the bottom surface of the upper crossbeam. The lower crossbeam is fixedly connected between the lower parts of the two first columns.

[0009] The second support consists of two opposing second columns. The second columns are fixedly connected to the top surface of the base. A second upper sliding groove and a second lower sliding groove are fixedly connected to the side of the second column. The second upper sliding groove is located above the second lower sliding groove. The second upper sliding groove and the second lower sliding groove are each provided with a second sliding hole in the left and right horizontal directions. The second upper sliding groove and the second lower sliding groove are each provided with a corresponding second baffle passing through their second sliding hole.

[0010] The operating principle of the above-mentioned assembly and welding station is as follows:

[0011] The main casing of the engine room transformer is composed of a first side plate, a second side plate, a first bending plate, and a second bending plate;

[0012] First, place the second bending plate on the same height support, inside each stop bar, so that the front flange face of the second bending plate is in contact with the lower crossbeam. Then, insert the second baffle into the second sliding groove of the two second columns and make it fit with the rear bending face of the second bending plate. This will limit the second bending plate between the lower crossbeam and the second baffle.

[0013] When the first side plate is placed on the same height support on one side of the base, the front end of the first side plate is in contact with the corresponding first column, and the rear end of the first side plate is in contact with the inner rear end of the second bent plate. The first baffle is inserted into the first groove of the first column on this side and is in contact with the inner side of the first side plate, so that the first side plate can be limited between the corresponding baffle and the first baffle.

[0014] After limiting the second side plate to the same height support on the other side of the base in the same way, place the first bent plate on the support plate of the upper crossbeam and make the front flange face of the first bent plate fit with the upper crossbeam. Insert the second baffle into the second upper sliding groove of the two second columns and fit with the rear bending face of the first bent plate. This will limit the first bent plate between the upper crossbeam and the second baffle.

[0015] This allows for the rapid assembly and precise positioning of the various plates of the main housing of the engine room transformer on the assembly and welding table. This positioning and fixing prevents the plates from easily wobbling, improving welding precision. After assembly and welding, it also facilitates the welding of other auxiliary components, such as reinforcing ribs and mounting brackets, to the plates. Once all welding is complete, the first and second baffles can be removed, and the main housing of the engine room transformer can then be lifted off the assembly and welding table.

[0016] Preferably, multiple flexible pads are fixedly connected to the rear side of the upper crossbeam, the rear side of the lower crossbeam, and the rear side of the first column. The front flange face of the second bent plate, the front face of the first side plate, the front face of the second side plate, and the front flange face of the first bent plate are respectively in contact with the corresponding pads to avoid wear on the contact surfaces of the plate structures.

[0017] Furthermore, at least one support column is fixedly connected to the middle of the base to further support the middle of the second bent plate.

[0018] Furthermore, a limiting plate is fixedly connected to the end of the first baffle and the end of the second baffle, and a gripper is fixedly connected to the limiting plate to facilitate the staff to hold the first baffle and the second baffle.

[0019] Through the above technical solutions, this utility model has at least the following beneficial effects:

[0020] The assembly and welding table for the main housing of the nacelle transformer described in this application, through the coordinated design of structures such as the base, equal-height support, stop bar, first bracket, second bracket, first slide, first baffle, support plate, second slide and second baffle, can realize the rapid assembly and limiting fixation of multiple plate structures. After the limiting fixation, the plate structures of the nacelle transformer housing will not easily shake, thus improving the assembly and manufacturing efficiency and welding accuracy of the main housing of the nacelle transformer. Attached Figure Description

[0021] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of this utility model in a schematic manner. Therefore, they only show the components related to this utility model.

[0022] Figure 1 This is a schematic diagram of the overall structure of the assembly and welding station described in the embodiments of this application;

[0023] Figure 2 This is a disassembled structural diagram of the main housing of the engine room transformer described in the embodiments of this application;

[0024] Figure 3 This is a schematic diagram of the main housing of the nacelle transformer being assembled on the assembly and welding table according to an embodiment of this application;

[0025] Figure 4 for Figure 3 Another perspective illustration. Detailed Implementation

[0026] In the description of this application, it should be understood that if terms such as "upper," "lower," "left," "right," "front," and "rear" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships are for illustrative purposes only and should not be construed as limiting this patent. If terms such as "first" and "second" are used for descriptive purposes only, they should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of the stated features. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0027] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] refer to Figure 1 An assembly and welding table for the main housing of a nacelle transformer includes a base 1, a height-equal support 2, a stop bar 3, a first bracket, a second bracket, a first slide 14, a first baffle 15, a support plate 16, a second upper slide 22, a second lower slide 23, and a second baffle 24.

[0029] Multiple equal-height supports 2 are fixedly connected to the left and right sides of the top surface of the base 1, and a baffle 3 is integrally connected to the outer side of the equal-height support 2. The height of the baffle 3 protrudes from the top surface of the equal-height support 2.

[0030] The first bracket and the second bracket are respectively located on the front and rear sides of the top surface of the base 1;

[0031] The first support consists of an upper crossbeam 11, a lower crossbeam 12 and two first columns 13. The two first columns 13 are arranged opposite to each other and fixedly connected to the top surface of the base 1. At least one first sliding groove 14 is fixedly connected to the inner side of the first column 13. The first sliding groove 14 has a first sliding hole in the front and rear horizontal direction. Each first sliding groove 14 has a corresponding first baffle 15 that passes through the first sliding hole. The first baffle 15 is located inside the corresponding baffle 3.

[0032] The upper crossbeam 11 is fixedly connected between the tops of the two first columns 13, and at least one support plate 16 is fixedly connected to the bottom surface of the upper crossbeam 11. The lower crossbeam 12 is fixedly connected between the lower parts of the two first columns 13.

[0033] The second support consists of two opposing second columns 21. The second columns 21 are fixedly connected to the top surface of the base 1. The second upper sliding groove 22 and the second lower sliding groove 23 are fixedly connected to the side of the second column 21. The second upper sliding groove 22 is located above the second lower sliding groove 23. The second upper sliding groove 22 and the second lower sliding groove 23 are respectively provided with second sliding holes in the left and right horizontal directions. The second upper sliding groove 22 and the second lower sliding groove 23 are respectively provided with corresponding second baffles 24 passing through their second sliding holes.

[0034] The operating principle of the above-mentioned assembly and welding station is as follows:

[0035] refer to Figure 2 The main housing of the engine room transformer is composed of a first side plate 31, a second side plate 32, a first bending plate 33, and a second bending plate 34.

[0036] refer to Figure 3 and Figure 4 First, place the second bending plate 34 on the equal height support 2, located inside each baffle 3, so that the front flange surface of the second bending plate 34 is in contact with the lower crossbeam 12. Then, insert the second baffle 24 into the second sliding groove 23 of the two second columns 21 and make it fit with the rear bending surface of the second bending plate 34. This will limit the second bending plate 34 between the lower crossbeam 12 and the second baffle 24.

[0037] When the first side plate 31 is placed on the equal-height support 2 on one side of the base 1, the front end of the first side plate 31 is in contact with the corresponding first column 13, and the rear end of the first side plate 31 is in contact with the rear end bent inner surface of the second bent plate 34. The first baffle 15 is inserted into the first groove 14 of the first column 13 on this side and is in contact with the inner side of the first side plate 31, so that the first side plate 31 can be limited between the corresponding baffle 3 and the first baffle 15.

[0038] After limiting the second side plate 32 to the same height support 2 on the other side of the base 1 in the same way, place the first bent plate 33 on the support plate 16 of the upper crossbeam 11 and make the front flange surface of the first bent plate 33 fit with the upper crossbeam 11. Insert the second baffle 24 into the second upper sliding groove 22 of the two second columns 21 and fit with the rear bending surface of the first bent plate 33, so that the first bent plate 33 can be limited between the upper crossbeam 11 and the second baffle 24.

[0039] This allows for the rapid assembly and precise positioning of the various plate structures of the main housing of the engine room transformer on the assembly and welding table. This positioning and fixing prevents the plate structures from easily wobbling, improving welding precision. After assembly and welding, it also facilitates the welding of other auxiliary components, such as reinforcing ribs and mounting brackets, onto the plate structures. Once all welding is complete, the first baffle 15 and the second baffle 24 can be removed, allowing the main housing of the engine room transformer to be lifted off the assembly and welding table.

[0040] In this specific embodiment:

[0041] refer to Figure 1 Multiple flexible pads 4 are fixedly connected to the rear side of the upper crossbeam 11, the rear side of the lower crossbeam 12, and the rear side of the first column 13. The front flange face of the second bent plate 34, the front face of the first side plate 31, the front face of the second side plate 32, and the front flange face of the first bent plate 33 are respectively in contact with the corresponding flexible pads 4 to avoid wear on the contact surfaces of the plate structures.

[0042] At least one support column 5 is fixedly connected to the middle of the base 1 to further support the middle of the second bending plate 34.

[0043] Limiting plates 6 are fixedly connected to the ends of the first baffle 15 and the second baffle 24 respectively. A gripper 7 is fixedly connected to the limiting plate 6 to facilitate the staff to hold the first baffle 15 and the second baffle 24.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Based on the present utility model and the above description, relevant personnel can make various changes and modifications without departing from the technical concept of the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An assembly and welding table for the main casing of a cabin transformer, characterized in that: It includes a base (1), a height support (2), a stop bar (3), a first bracket, a second bracket, a first slide rail (14), a first baffle (15), a support plate (16), a second upper slide rail (22), a second lower slide rail (23), and a second baffle (24); Multiple equal-height supports (2) are fixedly connected to the left and right sides of the top surface of the base (1), and a baffle (3) is integrally connected to the outer side of the equal-height support (2). The height of the baffle (3) protrudes from the top surface of the equal-height support (2). The first bracket and the second bracket are respectively located on the front and rear sides of the top surface of the base (1); The first support is composed of an upper crossbeam (11), a lower crossbeam (12) and two first columns (13). The two first columns (13) are arranged opposite to each other and fixedly connected to the top surface of the base (1). At least one first sliding groove (14) is fixedly connected to the inner side of the first column (13). The first sliding groove (14) has a first sliding hole in the front and rear horizontal direction. Each first sliding groove (14) has a corresponding first baffle (15) that passes through the first sliding hole. The first baffle (15) is located inside the corresponding baffle (3). The upper crossbeam (11) is fixedly connected between the tops of the two first columns (13), and at least one support plate (16) is fixedly connected to the bottom surface of the upper crossbeam (11). The lower crossbeam (12) is fixedly connected between the lower parts of the two first columns (13). The second support consists of two opposing second columns (21). The second column (21) is fixedly connected to the top surface of the base (1). The second upper sliding groove (22) and the second lower sliding groove (23) are fixedly connected to the side of the second column (21). The second upper sliding groove (22) and the second lower sliding groove (23) are respectively provided with second sliding holes in the left and right horizontal directions. The second upper sliding groove (22) and the second lower sliding groove (23) are respectively provided with corresponding second baffles (24) passing through their second sliding holes.

2. The assembly and welding table for the main housing of a nacelle transformer according to claim 1, characterized in that: Multiple flexible pads (4) are fixedly connected to the rear side of the upper crossbeam (11), the rear side of the lower crossbeam (12), and the rear side of the first column (13).

3. The assembly and welding table for the main housing of a nacelle transformer according to claim 1, characterized in that: At least one support column (5) is also fixedly connected to the middle of the base (1).

4. The assembly and welding table for the main housing of a nacelle transformer according to claim 1, characterized in that: Limiting plates (6) are fixedly connected to the ends of the first baffle (15) and the second baffle (24), and grippers (7) are fixedly connected to the limiting plates (6).

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