Automatic assembly equipment for shock absorber

Abstract

The utility model discloses automatic assembly equipment for shock absorbers. The automatic assembly equipment comprises a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first assembly mechanism, a second assembly mechanism, a third assembly mechanism, a fourth assembly mechanism, a turntable mechanism, a testing mechanism, a laser marking mechanism and a discharging mechanism, the first assembling mechanism, the second assembling mechanism, the third assembling mechanism, the fourth assembling mechanism, the testing mechanism, the laser marking mechanism and the discharging mechanism are sequentially arranged around the rotating disc mechanism. Through cooperation of all the mechanisms, automatic production of assembly, detection, laser marking and delivery of the shock absorber can be achieved, the production efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to an automatic assembly device for shock absorbers. Background Technology

[0002] Currently, the assembly of a shock absorber is done manually. The shock absorber consists of four parts: a first part, a second part, a first spring, and a second spring. During assembly, workers need to install the first spring into the first part, then put the second spring on the first part, and finally assemble the second part with the first part. The existing manual assembly method has low production efficiency and high labor costs.

[0003] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic assembly device for shock absorbers.

[0005] The technical solution of this utility model is as follows: This utility model provides an automatic assembly equipment for shock absorbers, including: a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first assembly mechanism, a second assembly mechanism, a third assembly mechanism, a fourth assembly mechanism, a turntable mechanism, a testing mechanism, a laser marking mechanism, and a discharging mechanism.

[0006] The first assembly mechanism, second assembly mechanism, third assembly mechanism, fourth assembly mechanism, testing mechanism, laser marking mechanism, and unloading mechanism are all sequentially arranged around the turntable mechanism. The feeding mechanism is used to feed a first part to the first assembly mechanism, the second feeding mechanism is used to feed a first spring to the second assembly mechanism, the third feeding mechanism is used to feed a second spring to the third assembly mechanism, and the fourth feeding mechanism is used to feed a second part to the fourth assembly mechanism. The turntable mechanism includes a turntable, and the turntable is provided with a plurality of positioning fixtures for positioning the first part. The turntable is used to drive the positioning fixtures to... The product flows through corresponding stations on the first assembly mechanism, second assembly mechanism, third assembly mechanism, fourth assembly mechanism, testing mechanism, and unloading mechanism. The first assembly mechanism is used to place the first part on the positioning fixture of the turntable. The second assembly mechanism is used to place the first spring inside the first part. The third assembly mechanism is used to fit the second spring inside the first part. The fourth assembly mechanism is used to assemble the second part with the first part. The testing mechanism is used to perform spring pressure testing on the assembled product. The laser marking mechanism is used to mark qualified products. The unloading mechanism is used to unload the product.

[0007] Furthermore, the first feeding mechanism, the second feeding mechanism, the third feeding mechanism, and the fourth feeding mechanism each include a vibrating feeding plate and a conveying channel connected to the vibrating feeding plate.

[0008] Furthermore, both the first assembly mechanism and the fourth assembly mechanism include: a first-level part clamping assembly, a first-level drive assembly, a second-level part clamping assembly, and a second-level drive assembly, wherein the first-level part clamping assembly is disposed on the first-level drive assembly, and the second-level part clamping assembly is disposed on the second-level drive assembly.

[0009] Furthermore, both the second assembly mechanism and the third assembly mechanism include: a spring clamping assembly and a spring clamping drive assembly, wherein the spring clamping assembly is disposed on the spring clamping assembly drive assembly.

[0010] Furthermore, the discharge mechanism includes a first discharge channel, a second discharge channel, a channel switching unit, and a discharge clamping motion unit. The discharge clamping motion unit is used to clamp the product on the turntable mechanism above the first discharge channel and the second channel, and the channel switching unit is used to switch the discharge channel.

[0011] The beneficial effects of this utility model by adopting the above solution are as follows: through the cooperation of various mechanisms, the assembly, testing, laser marking and shipping of shock absorbers can be automated, thereby improving production efficiency and reducing labor costs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of this utility model after removing part of the baffle. Figure 1 .

[0014] Figure 3 This is a schematic diagram of the structure of this utility model after removing part of the baffle. Figure 2 .

[0015] Figure 4 This is a schematic diagram of the structure of the first assembly mechanism of this utility model.

[0016] Figure 5 This is a schematic diagram of the structure of the second assembly mechanism of this utility model.

[0017] Figure 6 This is a schematic diagram of the material discharge mechanism of this utility model. Detailed Implementation

[0018] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Please refer to the following: Figures 1 to 6 In this embodiment, the present invention provides an automatic assembly equipment for shock absorbers, including: a first feeding mechanism 1, a second feeding mechanism 2, a third feeding mechanism 3, a fourth feeding mechanism 4, a first assembly mechanism 5, a second assembly mechanism 6, a third assembly mechanism 7, a fourth assembly mechanism 8, a turntable mechanism 9, a testing mechanism 10, a laser marking mechanism 11, and a discharging mechanism 12.

[0020] The first assembly mechanism 5, the second assembly mechanism 6, the third assembly mechanism 7, the fourth assembly mechanism 8, the testing mechanism 10, the laser marking mechanism 11, and the unloading mechanism 12 are all arranged sequentially around the turntable mechanism 9 and are correspondingly mounted on the main frame. The feeding mechanism is used to feed the first part to the first assembly mechanism 5, the second feeding mechanism 2 is used to feed the first spring to the second assembly mechanism 6, the third feeding mechanism 3 is used to feed the second spring to the third assembly mechanism 7, and the fourth feeding mechanism 4 is used to feed the second part to the fourth assembly mechanism 8. The turntable mechanism 9 is also mounted on the main frame and includes a turntable with several positioning fixtures for positioning the first part. The turntable drives the positioning fixtures to rotate sequentially at corresponding stations on the first assembly mechanism 5, the second assembly mechanism 6, the third assembly mechanism 7, the fourth assembly mechanism 8, the testing mechanism 10, and the unloading mechanism 12, thereby realizing the corresponding processes. The first assembly mechanism 5 is used to place the first part on the positioning fixture of the turntable; the second assembly mechanism 6 is used to place the first spring inside the first part; the third assembly mechanism 7 is used to fit the second spring inside the first part; the fourth assembly mechanism 8 is used to assemble the second part with the first part; the testing mechanism 10 is used to perform spring pressure testing on the assembled product; the laser marking mechanism 11 is used to mark qualified products; and the discharging mechanism 12 is used to discharge the product.

[0021] Furthermore, the first feeding mechanism 1, the second feeding mechanism 2, the third feeding mechanism 3, and the fourth feeding mechanism 4 each include a vibrating feeding plate and a conveying channel connected to the vibrating feeding plate, as well as a frame and a baffle matching the frame. The vibrating feeding plate is set on the corresponding frame.

[0022] Furthermore, both the first assembly mechanism 5 and the fourth assembly mechanism 8 include: a first-level part clamping assembly 501, a first-level drive assembly 502, a second-level part clamping assembly 503, and a second-level drive assembly 504. The first-level part clamping assembly 501 is disposed on the first-level drive assembly 502, and the second-level part clamping assembly 503 is disposed on the second-level drive assembly 504. During operation, the first-level drive assembly 502 drives the first-level part clamping assembly 501 to clamp the part from the material conveying channel and transport it to the designated position. Subsequently, after being clamped by the second-level part clamping assembly 503, the part is transported to a specific workstation for assembly by the operation of the second-level drive assembly 504.

[0023] Furthermore, the second assembly mechanism 6 and the third assembly mechanism 7 each include a spring clamping assembly 602 and a spring clamping drive assembly 601. The spring clamping assembly 602 is disposed on the spring clamping assembly drive assembly 601. The spring clamping assembly 602 can clamp the spring from the material conveying channel and, under the drive of the spring clamping assembly drive assembly 601, deliver the spring to a specific position and then release it, thereby realizing spring assembly.

[0024] Furthermore, the discharge mechanism 12 includes a first discharge channel 1201, a second discharge channel 1202, a channel switching unit 1203, and a discharge clamping motion unit 1204. The discharge clamping motion unit 1204 is used to clamp the product on the turntable mechanism 9 above the first discharge channel 1201 and the second channel 1202. The channel switching unit 1203 is used to switch the discharge channel. The switching cylinder of the switching unit 1203 controls the working of the switching baffle, so that the falling product enters different discharge channels, ensuring that qualified products and unqualified products can be discharged separately.

[0025] In summary, this solution, through the cooperation of various mechanisms, enables automated production of shock absorbers, including assembly, testing, laser marking, and shipping, thereby improving production efficiency and reducing labor costs.

[0026] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic assembly device for shock absorbers, characterized in that, include: First feeding mechanism, second feeding mechanism, third feeding mechanism, fourth feeding mechanism, first assembly mechanism, second assembly mechanism, third assembly mechanism, fourth assembly mechanism, turntable mechanism, testing mechanism, laser marking mechanism and discharge mechanism; The first assembly mechanism, second assembly mechanism, third assembly mechanism, fourth assembly mechanism, testing mechanism, laser marking mechanism, and unloading mechanism are all sequentially arranged around the turntable mechanism. The feeding mechanism is used to feed a first part to the first assembly mechanism, the second feeding mechanism is used to feed a first spring to the second assembly mechanism, the third feeding mechanism is used to feed a second spring to the third assembly mechanism, and the fourth feeding mechanism is used to feed a second part to the fourth assembly mechanism. The turntable mechanism includes a turntable, and the turntable is provided with a plurality of positioning fixtures for positioning the first part. The turntable is used to drive the positioning fixtures to... The product flows through corresponding stations on the first assembly mechanism, second assembly mechanism, third assembly mechanism, fourth assembly mechanism, testing mechanism, and unloading mechanism. The first assembly mechanism is used to place the first part on the positioning fixture of the turntable. The second assembly mechanism is used to place the first spring inside the first part. The third assembly mechanism is used to fit the second spring inside the first part. The fourth assembly mechanism is used to assemble the second part with the first part. The testing mechanism is used to perform spring pressure testing on the assembled product. The laser marking mechanism is used to mark qualified products. The unloading mechanism is used to unload the product.

2. The automatic shock absorber assembly equipment according to claim 1, characterized in that, The first feeding mechanism, the second feeding mechanism, the third feeding mechanism, and the fourth feeding mechanism each include a vibrating feeding plate and a conveying channel connected to the vibrating feeding plate.

3. The automatic shock absorber assembly equipment according to claim 1, characterized in that, Both the first assembly mechanism and the fourth assembly mechanism include: a first-level part clamping assembly, a first-level drive assembly, a second-level part clamping assembly, and a second-level drive assembly. The first-level part clamping assembly is disposed on the first-level drive assembly, and the second-level part clamping assembly is disposed on the second-level drive assembly.

4. The automatic shock absorber assembly equipment according to claim 1, characterized in that, Both the second assembly mechanism and the third assembly mechanism include: a spring clamping assembly and a spring clamping drive assembly, wherein the spring clamping assembly is disposed on the spring clamping assembly drive assembly.

5. The automatic shock absorber assembly equipment according to any one of claims 1 to 4, characterized in that, The discharge mechanism includes a first discharge channel, a second discharge channel, a channel switching unit, and a discharge clamping motion unit. The discharge clamping motion unit is used to clamp the product on the turntable mechanism above the first discharge channel and the second discharge channel. The channel switching unit is used to switch the discharge channel.

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