Fettling positioner of automatic ceramic fettling machine
By designing a ceramic automatic trimming machine trimming positioner, a servo motor is used to drive the blades to fully trim the ceramic blank, and a dust collection structure is used to collect dust. This solves the problems of existing devices being unable to trim the outer ring of ceramics and handling dust, thus improving the practicality and safety of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINYI YINFENG CERAMICS CO LTD
- Filing Date
- 2025-03-11
- Publication Date
- 2026-05-08
AI Technical Summary
Existing automatic ceramic trimming devices cannot effectively trim the outer ring of the ceramic body, and the dust generated during the trimming process is difficult to handle, which reduces the practicality of the device and causes harm to the user.
A ceramic automatic trimming machine trimming positioner was designed, which includes a trimming structure and a dust collection structure. The servo motor drives the blades to trim the top and outer ring of the ceramic blank, and the dust is collected by a suction fan and a filter system.
It enables comprehensive trimming of ceramic blanks, improves the practicality of the device, and effectively prevents dust from harming users.
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Figure CN224210165U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ceramic trimming and positioning, and more specifically, to a trimming and positioning device for an automatic ceramic trimming machine. Background Technology
[0002] Ceramic products are diverse, with varying performance requirements and raw materials. Generally, ceramic raw materials are mixed and processed using specific techniques to obtain a multi-component, homogeneous batch that meets the requirements of the production process; this batch is called a raw material. Based on the molding method and moisture content, ceramic raw materials can be divided into three main categories: slip casting materials, plastic materials, and pressed powder materials. To obtain a suitable raw material, the preparation process mainly includes the following steps: raw material refining, raw material pre-firing, raw material crushing, slurry preparation, slurry dewatering, clay refining, aging, and granulation.
[0003] For a cylindrical ceramic body, after processing and production, burrs and protrusions will appear on the edges of the inner and outer walls of the top opening. It is necessary to trim the edges of the inner and outer walls of the top opening. For some small workshops, using large trimming equipment is costly, while manual trimming is too inefficient.
[0004] Chinese patent application CN202222136306.2 discloses an automatic trimming device for ceramic blanks, comprising a ceramic body, a base at the bottom of the ceramic body, a mounting seat fixedly connected to the upper surface edge of the base by bolts, columns symmetrically fixedly connected to the upper surface of the mounting seat, a top plate welded to the top of the columns, a positioning device movably connected to the outer wall of the columns, a trimming assembly mounted above the top plate, and a geared motor mounted above the trimming assembly. This device enables the geared motor to drive the shaft head to rotate, which in turn drives the rotating disk to rotate synchronously, thereby allowing two sets of cutters to simultaneously remove the protruding edges and burrs on the inner and outer walls of the top opening of the ceramic body, completing the trimming process at the top opening of the ceramic body. The device has a simple structure, low operating cost, and improves the processing efficiency of ceramic bodies.
[0005] The above solution has the following shortcomings: When in use, the two sets of cutters simultaneously remove the protruding edges and burrs on the inner and outer walls of the top opening of the ceramic body. It can only trim the top opening of the ceramic body and it is not easy to trim the outer ring of the ceramic body, thus reducing the practicality of the device. At the same time, the dust generated during trimming is not easy to handle, which may cause injury to the user. Utility Model Content
[0006] To overcome the above shortcomings, this application provides a ceramic automatic trimming machine trimming positioner, which aims to improve the problem that when using two sets of cutters to simultaneously remove protruding edges and burrs on the inner and outer walls of the ceramic body top opening, only the top opening of the ceramic body can be trimmed, making it difficult to trim the outer ring of the ceramic body, thus reducing the practicality of the device. At the same time, the dust generated during trimming is not easy to handle, thus causing injury to the user.
[0007] This application provides a ceramic automatic trimming machine trimming positioner, including a trimming structure and a dust collection structure. The trimming structure includes a housing, a door, an adjustment component, a support frame, a servo motor, a first rotating shaft, a mounting plate, a blade, and a positioning component. The door is rotatably connected to the housing. The adjustment component is disposed inside the housing. The support frame is connected to the adjustment component. The servo motor is mounted on one side of the support frame. The first rotating shaft is connected to the output end of the servo motor and rotatably connected to the support frame. The mounting plate is connected to the first rotating shaft. The blade is connected to the mounting plate. The positioning component is disposed inside the housing. The dust collection structure includes a dust collection box, a collection component, and a suction fan. The dust collection box is connected to the housing. The collection component is disposed inside the dust collection box. The suction fan is mounted on one side of the dust collection box and is connected to the dust collection box.
[0008] In one specific implementation, the adjustment assembly includes a first electric push rod, a slider, and a second electric push rod. The first electric push rod is installed inside the housing. The slider is connected to the movable end of the first electric push rod and is slidably connected to the housing. The second electric push rod is installed on one side of the slider, and the support frame is connected to the movable end of the second electric push rod.
[0009] In the above implementation process, the position of the blade can be easily adjusted by setting up the first electric push rod, the slider and the second electric push rod, which facilitates the trimming of the ceramic blank.
[0010] In one specific implementation, the positioning assembly includes a motor, a second rotating shaft, a first rotating plate, a second rotating plate, a lifting plate, a screw, and a limiting rod. The motor is mounted on one side of the housing. The second rotating shaft is connected to the output end of the motor and is rotatably connected to the housing. The first rotating plate is connected to the second rotating shaft. The second rotating plate is rotatably connected to the lifting plate. The screw is threaded to the housing and rotatably connected to the lifting plate. The limiting rod is connected to the lifting plate and is slidably connected to the housing.
[0011] In the above implementation process, the setting of motor, second rotating shaft, first rotating plate, second rotating plate, lifting plate, screw and limit rod can facilitate the positioning of ceramic blank, facilitate the fixing of the position of ceramic blank, and facilitate subsequent trimming.
[0012] In one specific implementation, a bearing is embedded on one side of the lifting plate, and one end of the screw is interference-fitted with the inner ring of the bearing.
[0013] In the above implementation process, by interfering with the inner ring of the bearing at one end of the screw, the screw can be easily connected to the lifting plate for rotation, which facilitates the lifting of the lifting plate.
[0014] In one specific implementation, a placement slot is provided on one side of the first rotating plate.
[0015] In the above implementation process, by opening a placement groove on one side of the first rotating plate, the ceramic blank can be easily positioned, avoiding displacement when grinding the top of the ceramic blank.
[0016] In one specific implementation, a handwheel is provided at one end of the screw.
[0017] In the above implementation process, by setting a handwheel at one end of the screw, the user can easily turn the screw, saving time and effort.
[0018] In one specific implementation, the collection component includes a sliding frame and a filter screen, the sliding frame being slidably connected to the dust collection box, and the filter screen being disposed within the sliding frame.
[0019] In the above implementation process, the sliding frame and filter screen can be set up to easily collect and filter dust, thus avoiding affecting the use of the suction fan.
[0020] Compared with the prior art, the beneficial effects of this application are as follows: the servo motor drives the first rotating shaft, the mounting plate and the blade to rotate, which facilitates the trimming of the top and outer ring of the ceramic blank, improving the practicality of the device. The dust generated during the trimming is sucked into the dust collection box by the suction fan and filtered and collected by the collection component to avoid causing harm to the user. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the structure of a ceramic automatic trimming machine trimming positioner provided in the embodiments of this application;
[0023] Figure 2 A schematic diagram of the main structure of a ceramic automatic trimming machine trimming positioner provided for embodiments of this application;
[0024] Figure 3 A schematic diagram of the blank-repairing structure provided for an embodiment of this application;
[0025] Figure 4 A schematic cross-sectional view of the blank-repairing structure provided for an embodiment of this application;
[0026] Figure 5 A schematic diagram of the cross-sectional structure of the positioning component provided in the embodiments of this application;
[0027] Figure 6 A schematic cross-sectional view of the dust collection structure provided in the embodiments of this application;
[0028] Figure 7 This is a side view of the blank-repairing structure provided for an embodiment of this application.
[0029] In the diagram: 10-Trimping structure; 110-Box body; 120-Box door; 130-Adjustment component; 131-First electric push rod; 132-Slider; 133-Second electric push rod; 140-Support frame; 150-Servo motor; 160-First rotating shaft; 170-Mounting plate; 180-Blade; 190-Positioning component; 191-Motor; 192-Second rotating shaft; 193-First rotating plate; 194-Second rotating plate; 195-Lifting plate; 196-Screw; 197-Limit rod; 20-Dust suction structure; 210-Dust suction box; 220-Collection component; 221-Sliding frame; 222-Filter screen; 230-Fan suction. Detailed Implementation
[0030] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.
[0031] Please see Figure 1 This application provides a ceramic automatic trimming machine trimming positioner, including a trimming structure 10 and a dust collection structure 20.
[0032] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7The finishing structure 10 includes a housing 110, a door 120, an adjustment component 130, a support frame 140, a servo motor 150, a first rotating shaft 160, a mounting plate 170, a blade 180, and a positioning component 190. The door 120 is rotatably connected to the housing 110. The adjustment component 130 is located inside the housing 110. The support frame 140 is connected to the adjustment component 130. The servo motor 150 is mounted on one side of the support frame 140. The first rotating shaft 160 is connected to the output end of the servo motor 150. The first rotating shaft 160 is rotatably connected to the support frame 140. The mounting plate 170 is connected to the first rotating shaft 160. The blade 180 is connected to the mounting plate 170. The positioning component 190 is located inside the housing 110. A viewing window is embedded on one side of the door 120. The blade 180 is connected to the mounting plate 170 by bolts for easy disassembly and replacement.
[0033] In a specific configuration, the adjustment assembly 130 includes a first electric push rod 131, a slider 132, and a second electric push rod 133. The first electric push rod 131 is installed inside the housing 110. The slider 132 is connected to the movable end of the first electric push rod 131 and is slidably connected to the housing 110. The second electric push rod 133 is installed on one side of the slider 132. The support frame 140 is connected to the movable end of the second electric push rod 133. The arrangement of the first electric push rod 131, the slider 132, and the second electric push rod 133 allows for convenient adjustment of the position of the blade 180, facilitating the trimming of the ceramic blank.
[0034] In a specific configuration, the positioning component 190 includes a motor 191, a second rotating shaft 192, a first rotating plate 193, a second rotating plate 194, a lifting plate 195, a screw 196, and a limiting rod 197. The motor 191 is mounted on one side of the housing 110. The second rotating shaft 192 is connected to the output end of the motor 191 and is rotatably connected to the housing 110. The first rotating plate 193 is connected to the second rotating shaft 192, and the second rotating plate 194 is rotatably connected to the lifting plate 195. The screw 196 is threadedly connected to the housing 110 and rotatably connected to the lifting plate 195. The limiting rod 197 is connected to the lifting plate 195 and slidably connected to the housing 110. The combination of the motor 191, the second rotating shaft 192, the first rotating plate 193, the second rotating plate 194, the lifting plate 195, the screw 196, and the limiting rod 197 facilitates the positioning of the ceramic blank, fixes its position, and makes subsequent trimming easier.
[0035] In the specific configuration, a bearing is embedded on one side of the lifting plate 195, and one end of the screw 196 is interference-fitted with the inner ring of the bearing. The interference fit between the screw 196 and the inner ring of the bearing facilitates the rotational connection between the screw 196 and the lifting plate 195, making it easier to drive the lifting plate 195 to rise and fall.
[0036] In a specific configuration, a placement groove is provided on one side of the first rotating plate 193. By providing a placement groove on one side of the first rotating plate 193, the ceramic blank can be easily positioned, preventing displacement when grinding the top of the ceramic blank.
[0037] In the specific setup, a handwheel is provided at one end of the screw 196. By providing a handwheel at one end of the screw 196, the user can easily rotate the screw 196, saving time and effort.
[0038] Please see Figure 1 and Figure 6 The dust collection structure 20 includes a dust collection box 210, a collection component 220 and a suction fan 230. The dust collection box 210 is connected to the box body 110. The collection component 220 is disposed inside the dust collection box 210. The suction fan 230 is installed on one side of the dust collection box 210 and is connected to the dust collection box 210.
[0039] In a specific configuration, the collection component 220 includes a sliding frame 221 and a filter 222. The sliding frame 221 is slidably connected to the dust collection box 210, and the filter 222 is set inside the sliding frame 221. The sliding frame 221 and the filter 222 facilitate the collection and filtration of dust, thus avoiding affecting the use of the suction fan 230.
[0040] The working principle of the ceramic automatic trimming machine trimming positioner is as follows: When using the ceramic automatic trimming machine trimming positioner, the ceramic blank to be trimmed is placed in the placement slot on one side of the first rotating plate 193. At this time, the door 120 is closed. The motor 191 is turned on to drive the second rotating shaft 192 and the first rotating plate 193 to rotate, causing the ceramic blank to rotate. The first electric push rod 131 is turned on to drive the mounting plate 170 and the blade 180 to move, so that the blade 180 is positioned directly above the ceramic blank. The second electric push rod 133 drives the blade 180 to descend, facilitating the trimming of the top of the ceramic blank. After trimming, the first electric push rod 131 and the second electric push rod 133 are reset. The screw 196 is rotated by turning the handwheel. This causes the lifting plate 195 and the second rotating plate 194 to move, so that the second rotating plate 194 fits against the top of the ceramic blank, making it easier to fix the position of the ceramic blank. By turning on the servo motor 150, the first rotating shaft 160 is driven to rotate, so that the mounting plate 170 and the blade 180 rotate, so that the blade 180 is parallel to the side of the ceramic blank. By turning on the first electric push rod 131, the blade 180 is driven to fit against the outer ring of the ceramic blank, making it easier to trim the outer ring of the ceramic blank, thus improving the practicality of the device. During the trimming process, the dust generated during the trimming is sucked into the dust collection box 210 by turning on the suction fan 230. The dust can be easily filtered and collected by the sliding frame 221 and the filter screen 222, avoiding damage to the user's body.
[0041] It should be noted that the specific models and specifications of the first electric push rod 131, the second electric push rod 133, the servo motor 150, the motor 191, and the suction fan 230 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0042] The power supply and operating principles of the first electric push rod 131, the second electric push rod 133, the servo motor 150, the motor 191, and the suction fan 230 are clear to those skilled in the art and will not be described in detail here.
[0043] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A ceramic automatic trimming machine trimming positioner, characterized in that, include A blank trimming structure (10) includes a housing (110), a door (120), an adjustment assembly (130), a support frame (140), a servo motor (150), a first rotating shaft (160), a mounting plate (170), a blade (180), and a positioning assembly (190). The door (120) is rotatably connected to the housing (110). The adjustment assembly (130) is disposed inside the housing (110). The support frame (140) is connected to the adjustment assembly (190). The section assembly (130) is connected, the servo motor (150) is installed on one side of the support frame (140), the first rotating shaft (160) is connected to the output end of the servo motor (150), the first rotating shaft (160) is rotatably connected to the support frame (140), the mounting plate (170) is connected to the first rotating shaft (160), the blade (180) is connected to the mounting plate (170), and the positioning assembly (190) is disposed inside the housing (110); The dust collection structure (20) includes a dust collection box (210), a collection component (220), and a suction fan (230). The dust collection box (210) is connected to the box body (110). The collection component (220) is disposed inside the dust collection box (210). The suction fan (230) is installed on one side of the dust collection box (210) and is connected to the dust collection box (210).
2. The ceramic automatic trimming machine trimming positioner according to claim 1, characterized in that, The adjustment assembly (130) includes a first electric push rod (131), a slider (132), and a second electric push rod (133). The first electric push rod (131) is installed inside the housing (110). The slider (132) is connected to the movable end of the first electric push rod (131) and the slider (132) is slidably connected to the housing (110). The second electric push rod (133) is installed on one side of the slider (132), and the support frame (140) is connected to the movable end of the second electric push rod (133).
3. The ceramic automatic trimming machine trimming positioner according to claim 1, characterized in that, The positioning component (190) includes a motor (191), a second rotating shaft (192), a first rotating plate (193), a second rotating plate (194), a lifting plate (195), a screw (196), and a limiting rod (197). The motor (191) is installed on one side of the housing (110). The second rotating shaft (192) is connected to the output end of the motor (191) and is rotatably connected to the housing (110). The first rotating plate (193) is connected to the second rotating shaft (192). The second rotating plate (194) is rotatably connected to the lifting plate (195). The screw (196) is threadedly connected to the housing (110) and is rotatably connected to the lifting plate (195). The limiting rod (197) is connected to the lifting plate (195) and is slidably connected to the housing (110).
4. The ceramic automatic trimming machine trimming positioner according to claim 3, characterized in that, A bearing is embedded on one side of the lifting plate (195), and one end of the screw (196) is interference-fitted with the inner ring of the bearing.
5. The ceramic automatic trimming machine trimming positioner according to claim 3, characterized in that, A placement slot is provided on one side of the first rotating plate (193).
6. The ceramic automatic trimming machine trimming positioner according to claim 3, characterized in that, A handwheel is provided at one end of the screw (196).
7. The ceramic automatic trimming machine trimming positioner according to claim 1, characterized in that, The collection component (220) includes a sliding frame (221) and a filter (222). The sliding frame (221) is slidably connected to the dust collection box (210), and the filter (222) is disposed inside the sliding frame (221).
Citation Information
Patent Citations
Automatic trimming device for ceramic body
CN218138793U