Testing tool
By designing a test fixture that includes support components and test components, the problem of low test accuracy in the load testing of high-voltage electronic speed controllers and high-speed motors was solved, and synchronous data acquisition and improved test accuracy were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN HOBBYWING TECH CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-08
AI Technical Summary
When high-voltage electronic speed controllers are used with high-speed motors for load testing, the lack of corresponding test fixtures leads to low test accuracy and difficulty in synchronously collecting relevant test data.
A testing fixture is provided, including a support assembly and a testing assembly. The support assembly consists of a base, a first bracket, and a second bracket. The testing assembly consists of a motor, a speed controller, a testing instrument, a load, a transmission wheel, and a transmission belt. The motor is electrically connected to the speed controller, the load is connected to the transmission wheel, and the transmission belt is wound around the transmission wheel. The testing instrument is used to synchronously collect test data.
It enables load testing of high-voltage electronic speed controllers and high-speed motors, improving test accuracy and reducing data acquisition delays caused by environmental limitations.
Smart Images

Figure CN224216799U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology, and in particular to a testing fixture. Background Technology
[0002] Currently, when high-voltage electronic speed controllers are used with high-speed motors for load testing, due to the lack of corresponding testing fixtures, the only way to conduct load testing is to mount the high-voltage electronic speed controller with the high-speed motor on a wireless remote-controlled model car. However, due to the limitations of the testing environment, it is difficult to collect relevant test data simultaneously during the testing process, resulting in low test accuracy. Utility Model Content
[0003] The present invention aims to provide a testing fixture that can improve testing accuracy.
[0004] To solve the above-mentioned technical problems, one technical solution adopted in this utility model embodiment is: providing a testing fixture, including a support component and a testing component; the support component includes a base, a first bracket and a second bracket, the first bracket and the second bracket being spaced apart from each other on the base; the testing component includes a motor, a speed controller, a tester, a load, a first transmission wheel, a second transmission wheel and a transmission belt, the motor being mounted on the first bracket, the speed controller being electrically connected to the motor, the tester being electrically connected to the speed controller, the load being rotatably mounted on the second bracket, the first transmission wheel being connected to the motor, the second transmission wheel being connected to the load, and the transmission belt being wound around the first transmission wheel and the second transmission wheel.
[0005] Optionally, the base is provided with a first sliding groove; it also includes a first screw connector, which can slide along the first sliding groove. One end of the first screw connector passes through the first sliding groove and is screwed to the first bracket. The other end of the first screw connector extends out of the first sliding groove and abuts against the side of the base away from the first bracket. After the first bracket moves to a preset position, the first screw connector locks the first bracket to the base.
[0006] Optionally, the base is provided with a first groove, the first sliding groove is connected to the bottom of the first groove, and the other end of the first screw connector extends out of the first sliding groove and abuts against the bottom of the first groove. The first groove is used to accommodate the other end of the first screw connector.
[0007] Optionally, a limiting component is also included, which is disposed on the base and abuts against the first bracket. The limiting component is used to restrict the movement of the first bracket when the first screw is loose.
[0008] Optionally, the limiting component includes a limiting seat and a limiting member. The limiting seat is fixed to the base and has a screw hole. The limiting member has a screw connection portion, which is screwed into the screw hole. The screw connection portion at least partially penetrates the screw hole and abuts against the first bracket.
[0009] Optionally, the first bracket is provided with a second sliding groove; it also includes a second screw connector, which can slide along the second sliding groove. One end of the second screw connector passes through the second sliding groove and is screwed to the motor. The other end of the second screw connector extends out of the second sliding groove and abuts against the side of the first bracket away from the motor. The second screw connector locks the motor to the first bracket.
[0010] Optionally, the first bracket is provided with a second groove, the second slide is connected to the bottom of the second groove, and the other end of the second screw connector extends out of the second slide and abuts against the bottom of the second groove. The second groove is used to accommodate the other end of the second screw connector.
[0011] Optionally, the base is provided with a clearance notch located below the first bracket, and the end of the motor away from the first bracket is at least partially accommodated in the clearance notch.
[0012] Optionally, the load includes a propeller clamp, a propeller blade, and a nut. The propeller clamp is rotatably mounted on the second bracket and connected to the second drive wheel. The nut is screwed onto the propeller clamp, and the propeller blade is inserted between the propeller clamp and the nut. The nut presses the propeller blade into the propeller clamp.
[0013] Optionally, it may also include a first bearing, which is fixed to the first bracket, and the motor shaft of the motor is connected to the first bearing; and / or, it may also include a second bearing, which is fixed to the second bracket, and the load is connected to the second bearing.
[0014] The beneficial effects of this utility model embodiment are as follows: Unlike existing technologies, this utility model embodiment provides a testing fixture, including a support component and a testing component. The support component includes a base, a first support, and a second support, which are spaced apart from each other on the base. The testing component includes a motor, a speed controller, a testing instrument, a load, a first transmission wheel, a second transmission wheel, and a transmission belt. The motor is mounted on the first support, the speed controller is electrically connected to the motor, and the testing instrument is electrically connected to the speed controller. The load is rotatably mounted on the second support, the first transmission wheel is connected to the motor, the second transmission wheel is connected to the load, and the transmission belt is wound around the first and second transmission wheels. Through this method, the testing fixture of this utility model not only enables the speed controller to perform load testing with the motor, but also allows for the synchronous acquisition of relevant test data by the testing instrument, improving test accuracy. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the specific embodiments of this utility model or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.
[0016] Figure 1 This is a schematic diagram of the overall structure of the testing fixture provided in this embodiment of the utility model;
[0017] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;
[0018] Figure 3 This is a partial structural diagram of the testing fixture provided in this embodiment of the utility model. Figure 1 ;
[0019] Figure 4 yes Figure 3 A magnified view of a section at point B in the middle;
[0020] Figure 5 This is a partial structural diagram of the testing fixture provided in this embodiment of the utility model. Figure 2 .
[0021] Explanation of reference numerals in the attached figures:
[0022] 1 Support component, 11 Base, 111 First sliding groove, 112 First groove, 113 Clearance notch, 114 Through hole, 115 Third groove, 12 First bracket, 121 Second sliding groove, 122 Second groove, 13 Second bracket;
[0023] 2 Test components, 21 Motor, 22 Load, 221 Paddle clamp, 222 Paddle blade, 223 Nut, 23 First drive pulley, 24 Second drive pulley, 25 Drive belt;
[0024] 3. First screw connector;
[0025] 4. Limiting assembly, 41. Limiting seat, 411. Screw hole, 42. Limiting part, 421. Screw connection;
[0026] 5. Second screw connector;
[0027] 6. Third screw connector;
[0028] 7. First bearing;
[0029] 8. Second bearing;
[0030] 100 test fixtures. Detailed Implementation
[0031] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as "connected" to another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "upper," "lower," "inner," "outer," "vertical," "horizontal," etc., used in this specification indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0033] Currently, when high-voltage electronic speed controllers are used with high-speed motors for load testing, due to the lack of corresponding testing fixtures, the only way to conduct load testing is to mount the high-voltage electronic speed controller with the high-speed motor on a wireless remote-controlled model car. However, due to the limitations of the testing environment, it is difficult to collect relevant test data simultaneously during the testing process, resulting in low test accuracy.
[0034] Therefore, this utility model provides an embodiment of a testing fixture 100, which can improve testing accuracy.
[0035] To facilitate the reader's understanding of the concept of this utility model embodiment, the specific structure of the test fixture 100 is described below:
[0036] Please see Figures 1 to 3The testing fixture 100 includes a support assembly 1 and a testing assembly 2. The support assembly 1 includes a base 11, a first support 12, and a second support 13, which are spaced apart from each other on the base 11. The testing assembly 2 includes a motor 21, a speed controller (not shown), a testing instrument (not shown), a load 22, a first transmission wheel 23, a second transmission wheel 24, and a transmission belt 25. The motor 21 is mounted on the first support 12, the speed controller is electrically connected to the motor 21, and the testing instrument is electrically connected to the speed controller. The load 22 is rotatably mounted on the second support 13. The first transmission wheel 23 is connected to the motor 21, the second transmission wheel 24 is connected to the load 22, and the transmission belt 25 is wound around the first transmission wheel 23 and the second transmission wheel 24. It is understood that the testing instrument (not shown) includes, but is not limited to, an oscilloscope. When the testing instrument is an oscilloscope, during the testing process, the oscilloscope can simultaneously acquire relevant test data of the speed controller. For example, the stability of the speed controller's output voltage can be determined through the PWM waveform of the oscilloscope.
[0037] The above method not only enables the speed controller to be tested with the motor 21 under load 22, but also enables the tester to collect relevant test data synchronously, reducing the data acquisition delay caused by environmental limitations (such as site limitations, transmission interference, etc.) when tested on a remote control model car, and improving the test accuracy.
[0038] Regarding the aforementioned support component 1, please refer to some embodiments. Figure 3 and Figure 4 The base 11 is provided with a first sliding groove 111; it also includes a first screw connector 3, which can slide along the first sliding groove 111. One end of the first screw connector 3 passes through the first sliding groove 111 and is screwed to the first bracket 12. The other end of the first screw connector 3 extends out of the first sliding groove 111 and abuts against the side of the base 11 opposite to the first bracket 12. After the first bracket 12 moves to a preset position, the first screw connector 3 locks the first bracket 12 to the base 11. In this way, the first bracket 12 can be moved, thereby adjusting the distance between the first bracket 12 and the second bracket 13, so as to adapt to the combination structure of the first transmission wheel 23, the second transmission wheel 24 and the transmission belt 25 of different sizes, realize multiple speed ratios, and meet the needs of the speed controller and motor 21 for load 22 testing under different speed conditions.
[0039] Furthermore, in some embodiments, please refer to Figure 3 and Figure 4The base 11 is provided with a first groove 112, and a first sliding groove 111 communicates with the bottom of the first groove 112. The other end of the first screw connector 3 extends out of the first sliding groove 111 and abuts against the bottom of the first groove 112. The first groove 112 is used to accommodate the other end of the first screw connector 3. In this way, the first screw connector 3 can be prevented from protruding from the base 11 on the side away from the first bracket 12, improving the compactness of the structure and reducing the probability of the first screw connector 3 becoming loose due to collision.
[0040] Furthermore, in some embodiments, please refer to Figure 1 and Figure 2 The first bracket 12 is provided with a second sliding groove 121; it also includes a second screw connector 5, which can slide along the second sliding groove 121. One end of the second screw connector 5 passes through the second sliding groove 121 and is screwed onto the motor 21, while the other end of the second screw connector 5 extends out of the second sliding groove 121 and abuts against the side of the first bracket 12 away from the motor 21. The second screw connector 5 locks the motor 21 to the first bracket 12. In this way, the movement of the second screw connector 5 can be realized to adapt to the installation of motors 21 of different sizes.
[0041] Furthermore, in some embodiments, please refer to Figure 1 and Figure 2 The first bracket 12 is provided with a second groove 122, and a second sliding groove 121 communicates with the bottom of the second groove 122. The other end of the second screw connector 5 extends out of the second sliding groove 121 and abuts against the bottom of the second groove 122. The second groove 122 is used to accommodate the other end of the second screw connector 5. In this way, the second screw connector 5 can be prevented from protruding from the side of the first bracket 12 away from the motor 21, improving the compactness of the structure and reducing the probability of the second screw connector 5 becoming loose due to collision.
[0042] Furthermore, in some embodiments, please refer to Figure 3 and Figure 4 The base 11 is provided with a clearance notch 113, which is located below the first support 12. The end of the motor 21 away from the first support 12 is at least partially accommodated in the clearance notch 113. In this way, not only can the probability of interference between the base 11 and the motor 21 be reduced, but the compactness of the structure can also be improved, which helps to reduce the overall volume of the test fixture 100.
[0043] Please see Figure 3 and Figure 4The testing fixture 100 also includes a limiting component 4, which is disposed on the base 11 and abuts against the first bracket 12. The limiting component 4 is used to restrict the movement of the first bracket 12 when the first screw connector 3 becomes loose. Considering that the first screw connector 3 may become loose due to vibration during long-term use, the limiting component 4 can restrict the movement of the first bracket 12 when the first screw connector 3 becomes loose due to vibration, thereby reducing the impact of the movement of the first bracket 12 on the accuracy of the test.
[0044] Regarding the aforementioned limiting component 4, please refer to some embodiments. Figure 3 and Figure 4 The limiting component 4 includes a limiting seat 41 and a limiting member 42. The limiting seat 41 is fixed to the base 11 and has a screw hole 411. The limiting member 42 has a screw connection portion 421, which is screwed into the screw hole 411. The screw connection portion 421 at least partially penetrates the screw hole 411 and abuts against the first bracket 12. Through this method, the limiting member 42 can be extended and retracted, allowing it to extend and retract synchronously when the first bracket 12 moves and adjusts its position, thus maintaining contact between the limiting member 42 and the first bracket 12, thereby maintaining the limiting effect of the limiting member 42 on the first bracket 12.
[0045] Furthermore, in some embodiments, please refer to Figure 3 and Figure 4 The base 11 is provided with a through hole 114 and a third groove 115, the through hole 114 communicating with the bottom of the third groove 115; it also includes a third screw connector 6, one end of the third screw connector 6 passing through the through hole 114 and screwed to the limiting seat 41, the other end of the third screw connector 6 extending out of the through hole 114 and abutting against the bottom of the third groove 115, the third groove 115 being used to accommodate the other end of the third screw connector 6. Through this method, the third screw connector 6 can be prevented from protruding from the side of the base 11 away from the limiting seat 41, improving the compactness of the structure and reducing the probability of the third screw connector 6 loosening due to impact.
[0046] Furthermore, in some embodiments, please refer to Figure 3 and Figure 4 There are two sets of limiting components 4, which are symmetrically arranged on the base 11. One limiting component 4 abuts against one side of the first bracket 12, and the other limiting component 4 abuts against the other side of the first bracket 12. In this way, the uniformity of the limiting force can be improved.
[0047] For test component 2 mentioned above, please refer to Figure 5In some embodiments, the load 22 includes a blade clamp 221, a blade 222, and a nut 223. The blade clamp 221 is rotatably mounted on the second bracket 13 and connected to the second transmission wheel 24. The nut 223 is screwed onto the blade clamp 221, and the blade 222 is inserted between the blade clamp 221 and the nut 223, with the nut 223 pressing the blade 222 firmly into the blade clamp 221. This method simulates the rotating load 22 in a real environment, improving the reliability of the test.
[0048] Please see Figure 5 The test fixture 100 also includes a first bearing 7, which is fixed to the first bracket 12, and the motor 21 shaft of the motor 21 is connected to the first bearing 7; and / or, it also includes a second bearing 8, which is fixed to the second bracket 13, and the load 22 is connected to the second bearing 8. Through the above methods, the rotational friction of the motor 21 shaft of the motor 21 can be reduced, thereby improving transmission efficiency; and / or, the rotational friction of the load 22 can be reduced, thereby improving transmission efficiency.
[0049] This utility model provides a testing fixture 100, including a support component 1 and a testing component 2. The support component 1 includes a base 11, a first bracket 12, and a second bracket 13, which are spaced apart from each other on the base 11. The testing component 2 includes a motor 21, a speed controller, a testing instrument, a load 22, a first transmission wheel 23, a second transmission wheel 24, and a transmission belt 25. The motor 21 is mounted on the first bracket 12, the speed controller is electrically connected to the motor 21, and the testing instrument is electrically connected to the speed controller. The load 22 is rotatably mounted on the second bracket 13. The first transmission wheel 23 is connected to the motor 21, the second transmission wheel 24 is connected to the load 22, and the transmission belt 25 is wound around the first transmission wheel 23 and the second transmission wheel 24. Through this method, the testing fixture 100 of this utility model can not only enable the speed controller to perform load testing with the motor 21, but also simultaneously collect relevant test data through the testing instrument, thereby improving the testing accuracy.
[0050] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A testing fixture, characterized in that, include: The support assembly includes a base, a first bracket, and a second bracket, wherein the first bracket and the second bracket are spaced apart from each other on the base; The test assembly includes a motor, a speed controller, a tester, a load, a first transmission wheel, a second transmission wheel, and a transmission belt. The motor is mounted on the first bracket, the speed controller is electrically connected to the motor, the tester is electrically connected to the speed controller, the load is rotatably mounted on the second bracket, the first transmission wheel is connected to the motor, the second transmission wheel is connected to the load, and the transmission belt is wound around the first and second transmission wheels.
2. The test fixture according to claim 1, characterized in that, The base is provided with a first sliding groove; It also includes a first screw connector, which can slide along the first slide groove. One end of the first screw connector passes through the first slide groove and is screwed to the first bracket. The other end of the first screw connector extends out of the first slide groove and abuts against the side of the base away from the first bracket. After the first bracket moves to a preset position, the first screw connector locks the first bracket to the base.
3. The testing fixture according to claim 2, characterized in that, The base is provided with a first groove, the first sliding groove is connected to the bottom of the first groove, and the other end of the first screw connector extends out of the first sliding groove and abuts against the bottom of the first groove. The first groove is used to accommodate the other end of the first screw connector.
4. The testing fixture according to claim 2, characterized in that, It also includes a limiting component, which is disposed on the base and abuts against the first bracket. The limiting component is used to restrict the movement of the first bracket when the first screw is loose.
5. The testing fixture according to claim 4, characterized in that, The limiting component includes a limiting seat and a limiting member. The limiting seat is fixed to the base. The limiting seat is provided with a screw hole. The limiting member is provided with a screw connection portion. The screw connection portion is screwed into the screw hole. The screw connection portion at least partially penetrates the screw hole and abuts against the first bracket.
6. The test fixture according to claim 1, characterized in that, The first bracket is provided with a second sliding groove; It also includes a second screw connector, which can slide along the second slide groove. One end of the second screw connector passes through the second slide groove and is screwed to the motor. The other end of the second screw connector extends out of the second slide groove and abuts against the side of the first bracket away from the motor. The second screw connector locks the motor to the first bracket.
7. The test fixture according to claim 6, characterized in that, The first bracket is provided with a second groove, the second slide is connected to the bottom of the second groove, and the other end of the second screw connector extends out of the second slide and abuts against the bottom of the second groove. The second groove is used to accommodate the other end of the second screw connector.
8. The test fixture according to claim 1, characterized in that, The base is provided with a clearance notch located below the first bracket, and the end of the motor away from the first bracket is at least partially accommodated in the clearance notch.
9. The test fixture according to claim 7, characterized in that, The load includes a propeller clamp, a propeller blade, and a nut. The propeller clamp is rotatably mounted on the second bracket and connected to the second drive wheel. The nut is screwed onto the propeller clamp, and the propeller blade is inserted between the propeller clamp and the nut. The nut presses the propeller blade into the propeller clamp.
10. The test fixture according to claim 1, characterized in that, It also includes a first bearing, which is fixed to the first bracket, and the motor shaft of the motor is connected to the first bearing; and / or, It also includes a second bearing, which is fixed to the second bracket, and the load is connected to the second bearing.