Compression roller adjusting structure for transformer coil winding machine

By introducing a threaded lateral movement mechanism and a double pressure roller structure into the transformer coil winding machine, the problem of inconvenient winding orientation control is solved, achieving more efficient winding operation and equipment convenience.

CN224217349UActive Publication Date: 2026-05-08SHANDONG DONGDIAN ELECTRIC CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG DONGDIAN ELECTRIC CO LTD
Filing Date
2025-04-11
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing transformer winding equipment is inconvenient to control the winding orientation and lacks practicality.

Method used

The device employs a threaded lateral movement mechanism and a double pressure roller structure. A reciprocating motor drives the threaded rod to move the slider, thereby achieving the lateral movement and rotation of the pressure rollers. The double pressure rollers work together to constrain the winding at different positions.

Benefits of technology

It improves the practicality of winding, facilitates winding operations in different positions, and enhances the convenience and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224217349U_ABST
    Figure CN224217349U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of transformer coil processing, in particular to a compression roller adjusting structure for a transformer coil winding machine, which is provided with a transverse moving mechanism driven by threads, and is matched with a double-compression-roller structure to restrain different positions of winding, so that winding at different positions is facilitated, and the practicability is improved. Comprising a bottom frame, a reciprocating motor, a threaded rod, a sliding block, a threaded sleeve, an outer frame, a first roller shaft, a first pressing roller, a spring, an inner frame, a second roller shaft, a second pressing roller and a guide rail, one side of the interior of the bottom frame is connected with the inner side of the reciprocating motor, the output end of the reciprocating motor is connected with one end of the threaded rod, the threaded rod is rotationally arranged in the bottom frame, and the bottom end of the interior of the bottom frame is connected with the bottom end of the guide rail; a first roller shaft is rotationally arranged on the right side in the outer frame, the outer wall of the first roller shaft is connected with the inner wall of the first pressing roller, the left middle side in the outer frame is connected with the middle of the left side of the inner frame through a spring, a second roller shaft is rotationally arranged in the inner frame, and the outer wall of the second roller shaft is connected with the inner wall of the second pressing roller.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of transformer coil processing, specifically to a pressure roller adjustment structure for a transformer coil winding machine. Background Technology

[0002] A rectifier transformer is a power transformer used in rectifier equipment. A rectifier equipment is characterized by an AC input on the primary side and a DC output on the secondary side after passing through rectifier elements. Converter technology encompasses three operating modes: rectification, inversion, and frequency conversion, with rectification being the most widely used. The transformer used as the power supply for a rectifier device is called a rectifier transformer. Most industrial rectified DC power supplies are obtained from the AC power grid through rectifier transformers and rectifier equipment.

[0003] During the winding process of transformers, corresponding equipment is required for assistance. For example, a transformer winding device with existing patent publication number CN221708551U allows users to freely adjust the length of the control wire by using the foot switch through the winding assembly. This allows for adjustments based on actual needs, avoiding problems caused by the control wire being too long or too short, making it more convenient to use.

[0004] However, it is inconvenient to control the winding direction and lacks practicality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a pressure roller adjustment structure for a transformer coil winding machine. This structure features a threaded lateral movement mechanism and a double pressure roller structure to constrain the winding at different positions, facilitating winding at various locations and improving practicality.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a pressure roller adjustment structure for a transformer coil winding machine, comprising a base frame, a reciprocating motor, a threaded rod, a slider, a threaded sleeve, an outer frame, a first roller shaft, a first pressure roller, a spring, an inner frame, a second roller shaft, a second pressure roller, and a guide rail. One side of the base frame is connected to the inner side of the reciprocating motor, and the output end of the reciprocating motor is connected to one end of the threaded rod. The threaded rod is rotatably disposed inside the base frame. The bottom end of the base frame is connected to the bottom end of the guide rail. The outer side of the guide rail is laterally slidably connected to the bottom side of the slider. A threaded sleeve is provided on the inner side of the middle of the slider, and the inner wall of the threaded sleeve is screwed to the outer wall of the threaded rod. The top end of the slider is connected to the middle of the bottom end of the outer frame. A first roller shaft is rotatably disposed on the right side inside the outer frame, and the outer wall of the first roller shaft is connected to the inner wall of the first pressure roller. The middle left side of the outer frame is connected to the middle left side of the inner frame via a spring. A second roller shaft is rotatably disposed inside the inner frame, and the outer wall of the second roller shaft is connected to the inner wall of the second pressure roller.

[0009] Preferably, it also includes a sliding sleeve, a sliding rod, and a pull tab. The inner side of the left middle part of the outer frame is connected to the outer side of the sliding sleeve, the inner wall of the sliding sleeve is slidably connected to the outer wall of the sliding rod, the outer end of the sliding rod is connected to the middle of the inner end of the pull tab, and the inner end of the sliding rod is connected to the inner side of the spring in the middle of the outer end of the inner frame.

[0010] Preferably, it also includes an oil injection nozzle, which is provided on the left middle side of the top of the sliding sleeve, and the output end of the oil injection nozzle is connected to the inner wall of the sliding sleeve.

[0011] Preferably, it also includes an oil filling cap, wherein the outer side of the oil filling nozzle and the inner side of the oil filling cap are detachably installed.

[0012] Preferably, it also includes corrugated sleeves, wherein the outer sides of the threaded rods on the left and right sides inside the base frame are respectively connected to the outer ends of a set of corrugated sleeves, and the inner ends of the two sets of corrugated sleeves are respectively connected to the outer sides of the threaded sleeves on the left and right sides of the base frame.

[0013] Preferably, it also includes an information board, with the upper right side of the outer frame connected to the inner side of the information board.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a pressure roller adjustment structure for a transformer coil winding machine, which has the following beneficial effects:

[0016] The base frame is fixed to one side of the transformer coil winding station. During winding, the wire is placed inside the two sets of pressure rollers, and the inner frame is pushed inward by the elasticity of the spring, so that pressure rollers 1 and 2 are in contact with the wire. At the same time as winding, the reciprocating motor runs, causing the threaded rod to rotate. The threaded rod is screwed into the threaded sleeve, and the threaded sleeve drives the slider to slide laterally on the outside of the base frame, causing the outer frame to move left and right. The inner roller shaft 1 of the outer frame drives pressure roller 1 to rotate, and the inner roller shaft 2 of the inner frame drives pressure roller 2 to rotate, thus constraining the wire laterally. A threaded lateral movement mechanism is set up, which, together with the double pressure roller structure, constrains the winding at different positions, making winding at different positions convenient and improving practicality. Attached Figure Description

[0017] Figure 1 This is an axial view of the structural schematic diagram of this utility model;

[0018] Figure 2 This utility model Figure 1 Rear view;

[0019] Figure 3 This utility model Figure 1 Top view;

[0020] Figure 4 This utility model Figure 1 The left view.

[0021] The following components are marked in the attached diagram: 1. Base frame; 2. Reciprocating motor; 3. Threaded rod; 4. Slider; 5. Threaded sleeve; 6. Outer frame; 7. Roller shaft one; 8. Pressure roller one; 9. Spring; 10. Inner frame; 11. Roller shaft two; 12. Pressure roller two; 13. Sliding sleeve; 14. Sliding rod; 15. Pull plate; 16. Oil nozzle; 17. Oil cap; 18. Corrugated sleeve; 19. Information board; 20. Guide rail. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example

[0024] Please see Figure 1-4 A pressure roller adjustment structure for a transformer coil winding machine includes a base frame 1, a reciprocating motor 2, a threaded rod 3, a slider 4, a threaded sleeve 5, an outer frame 6, a first roller 7, a first pressure roller 8, a spring 9, an inner frame 10, a second roller 11, a second pressure roller 12, and a guide rail 20. One side of the base frame 1 is connected to the inner side of the reciprocating motor 2. The output end of the reciprocating motor 2 is connected to one end of the threaded rod 3. The threaded rod 3 is rotatably mounted inside the base frame 1. The bottom end of the base frame 1 is connected to the bottom end of the guide rail 20. The outer side of the guide rail 20 is laterally slidably connected to the bottom side of the slider 4. A threaded sleeve 5 is provided on the inner side of the middle part of the slider 4. The inner wall of the threaded sleeve 5 is screwed to the outer wall of the threaded rod 3. The top end of the slider 4 is connected to the middle of the bottom end of the outer frame 6. A first roller 7 is rotatably mounted on the right side inside the outer frame 6. The outer wall of the first roller 7 is connected to the inner wall of the first pressure roller 8. The outer frame 6 is connected to the middle left side of the inner frame 10 via spring 9. A roller shaft 11 is rotatably installed inside the inner frame 10, and the outer wall of roller shaft 11 is connected to the inner wall of pressure roller 12. The base frame 1 is fixed on one side of the transformer coil winding station. During winding, the wire is placed inside the two sets of pressure rollers 8 and 12. Under the elastic action of spring 9, the inner frame 10 is pushed inward, so that pressure rollers 8 and 12 are in contact with the wire. At the same time as winding, the reciprocating motor 2 runs, causing the threaded rod 3 to rotate. The threaded rod 3 is screwed into the threaded sleeve 5, and the threaded sleeve 5 drives the slider 4 to slide laterally on the outside of the base frame 1, so that the outer frame 6 moves left and right. The roller shaft 7 inside the outer frame 6 drives the pressure roller 8 to rotate, and the roller shaft 11 inside the inner frame 10 drives the pressure roller 12 to rotate, thus constraining the wire laterally.

[0025] It also includes a sliding sleeve 13, a sliding rod 14, and a pull tab 15. The inner side of the left middle of the outer frame 6 is connected to the outer side of the sliding sleeve 13. The inner wall of the sliding sleeve 13 is slidably connected to the outer wall of the sliding rod 14. The outer end of the sliding rod 14 is connected to the middle of the inner end of the pull tab 15. The inner end of the sliding rod 14 is connected to the inner side of the spring 9 in the middle of the outer end of the inner frame 10. By holding the pull tab 15, the sliding rod 14 can be connected to slide outward through the sliding sleeve 13, which drives the inner frame 10 to move outward, separating the pressure roller 8 and the pressure roller 12, facilitating the inner side of the wire and improving convenience.

[0026] It also includes an oil injection nozzle 16. An oil injection nozzle 16 is provided on the left-middle side of the top of the sliding sleeve 13. The output end of the oil injection nozzle 16 is connected to the inner wall of the sliding sleeve 13. Oil can be injected into the inner wall of the sliding sleeve 13 through the oil injection nozzle 16, which is convenient for lubrication and maintenance.

[0027] It also includes an oil filling cap 17, and the outer side of the oil filling nozzle 16 and the inner side of the oil filling cap 17 can be detachably installed; after the oil filling cap 17 is installed on the outer side of the oil filling nozzle 16, the inside of the oil filling nozzle 16 can be sealed and protected, improving reliability.

[0028] It also includes corrugated sleeves 18. The outer sides of the threaded rods 3 on the left and right sides inside the base frame 1 are respectively connected to the outer ends of a set of corrugated sleeves 18. The inner ends of the two sets of corrugated sleeves 18 are respectively connected to the outer sides of the threaded sleeves 5 on the left and right sides of the base frame 1. The two sets of corrugated sleeves 18 can adapt to deformation and always wrap around the outside of the threaded rods 3, providing shielding and protection and improving reliability.

[0029] It also includes an information board 19, with the upper right side of the outer frame 6 connected to the inner side of the information board 19; the information board 19 can display information about the device, making it easier to read and use, and improving convenience.

[0030] In summary, when using a pressure roller adjustment structure for a transformer coil winding machine, the base frame 1 is fixed to one side of the transformer coil winding station. During winding, the sliding rod 14, connected to the gripping pull plate 15, slides outward through the sliding sleeve 13, causing the inner frame 10 to move outward, separating the pressure roller 8 and the pressure roller 12 to facilitate the inner wire feeding. The wire is placed inside the two sets of pressure rollers 8 and 12. Under the elastic action of the spring 9, the inner frame 10 is pushed inward, causing the pressure rollers 8 and 12 to move and fit against the wire. Simultaneously, the reciprocating motor 2 rotates the threaded rod 3, which is screwed into the threaded sleeve 5. The threaded sleeve 5 drives the slider 4 to slide laterally on the outside of the base frame 1, causing the outer frame 6 to move left and right. The inner roller shaft 7 of the outer frame 6 drives the pressure roller 8 to rotate, and the inner roller shaft 11 of the inner frame 10 drives the pressure roller 12 to rotate, thus constraining the line laterally. In addition, the inner wall of the sliding sleeve 13 can be injected with oil through the oil injection nozzle 16 for convenient lubrication and maintenance. After the oil injection cap 17 is installed on the outside of the oil injection nozzle 16, the inside of the oil injection nozzle 16 can be sealed and protected. The two sets of corrugated sleeves 18 can adapt to deformation and always wrap around the outside of the threaded rod 3 to provide shielding and protection. The information board 19 can display the information of the device, which is convenient for reading and assisting in use, thus improving convenience.

[0031] This reciprocating motor 2 is a commercially available device known to those skilled in the art. We are simply using it here without making any structural or functional improvements, and we will not go into detail about it here.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pressure roller adjustment structure for a transformer coil winding machine, characterized in that, The system includes a base frame (1), a reciprocating motor (2), a threaded rod (3), a slider (4), a threaded sleeve (5), an outer frame (6), a first roller (7), a first pressure roller (8), a spring (9), an inner frame (10), a second roller (11), a second pressure roller (12), and a guide rail (20). One side of the base frame (1) is connected to the inside of the reciprocating motor (2), and the output end of the reciprocating motor (2) is connected to one end of the threaded rod (3). The threaded rod (3) is rotatably mounted inside the base frame (1). The bottom end of the base frame (1) is connected to the bottom end of the guide rail (20), and the outside of the guide rail (20) is connected to the slider. The bottom side of the block (4) is horizontally slidably connected. A threaded sleeve (5) is provided on the inner side of the middle part of the slider (4). The inner wall of the threaded sleeve (5) is screwed to the outer wall of the threaded rod (3). The top of the slider (4) is connected to the middle of the bottom of the outer frame (6). A roller shaft one (7) is rotatably provided on the right side inside the outer frame (6). The outer wall of roller shaft one (7) is connected to the inner wall of pressure roller one (8). The left middle side inside the outer frame (6) is connected to the middle of the left side of the inner frame (10) via spring (9). A roller shaft two (11) is rotatably provided inside the inner frame (10). The outer wall of roller shaft two (11) is connected to the inner wall of pressure roller two (12).

2. The pressure roller adjustment structure for a transformer coil winding machine according to claim 1, characterized in that: It also includes a sliding sleeve (13), a sliding rod (14) and a pull tab (15). The inner side of the left middle part of the outer frame (6) is connected to the outer side of the sliding sleeve (13). The inner wall of the sliding sleeve (13) is slidably connected to the outer wall of the sliding rod (14). The outer end of the sliding rod (14) is connected to the middle of the inner end of the pull tab (15). The inner end of the sliding rod (14) is connected to the inner side of the spring (9) in the middle of the outer end of the inner frame (10).

3. The pressure roller adjustment structure for a transformer coil winding machine according to claim 2, characterized in that: It also includes an oil injection nozzle (16), which is provided on the left middle side of the top of the sliding sleeve (13), and the output end of the oil injection nozzle (16) is connected to the inner wall of the sliding sleeve (13).

4. The pressure roller adjustment structure for a transformer coil winding machine according to claim 3, characterized in that: It also includes an oil filling cap (17), the outer side of the oil filling nozzle (16) and the inner side of the oil filling cap (17) can be detachably installed.

5. The pressure roller adjustment structure for a transformer coil winding machine according to claim 1, characterized in that: It also includes corrugated sleeves (18), the outer sides of the threaded rods (3) on the left and right sides inside the base frame (1) are respectively connected to the outer ends of a set of corrugated sleeves (18), and the inner ends of the two sets of corrugated sleeves (18) are respectively connected to the outer sides of the threaded sleeves (5) on the left and right sides of the base frame (1).

6. The pressure roller adjustment structure for a transformer coil winding machine according to claim 1, characterized in that: It also includes an information board (19), the upper right side of the outer frame (6) being connected to the inner side of the information board (19).

Citation Information

Patent Citations

  • Transformer winding equipment

    CN221708551U