Automatic winding machine clamp capable of breaking wires

Abstract

The utility model discloses an automatic winding machine clamp capable of breaking wires, which comprises a supporting arm, a supporting rod and a transformer support, one end of the supporting rod is vertically connected with the side wall of the supporting arm, the other end of the supporting rod horizontally extends towards one side of the supporting arm, and the transformer support is connected to the extending tail end of the supporting rod. A groove is formed in the top face of the supporting rod in the length direction of the supporting rod, a plurality of mounting holes are formed in the groove in the length direction of the groove, positioning columns are vertically arranged in the mounting holes, a cutter is arranged beside the positioning columns, a wire is wound on the cutter and the positioning columns in an 8 shape, and a wire pulling mechanism is arranged beside the supporting rod. According to the utility model, the wire rod is fixed and positioned through the positioning column, and the wire rod folded back to the cutter is pulled apart through the wire pulling mechanism, so that the purpose of remaining the tail wire is achieved, and the required tail wire length can be flexibly cut according to requirements by installing the positioning column at the positions of different installation holes.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically to an automatic winding machine clamp capable of cutting the wire. Background Technology

[0002] Transformers are widely used in production. A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The coil is an important component of the transformer. Currently, transformer coils are basically made by automatic winding machines, and the clamp is a component of the winding machine.

[0003] In actual production, some special transformers require "tail wire" in their design. "Tail wire" refers to leaving a section of unwound wire at the beginning and end of the winding process for subsequent connections and processing, such as welding, crimping, and connecting to external circuits or other windings. In some strict cases, transformers have specific requirements regarding the length and position of the tail wire. Most existing automatic winding machines lack a cutting mechanism in their clamping area, making it impossible to complete the tail wire leaving process. The usual practice is to cut the tail wire manually. However, manual cutting inevitably involves contact with the coil, causing damage or contamination; furthermore, manually cut tail wires are inconsistent in length, failing to meet the relevant technical requirements for the reserved tail wire length. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic winding machine fixture that can cut the wire and flexibly cut the tail wire to the required length according to the needs, so as to solve the problem mentioned in the background art that the tail wire length cut manually is inconsistent and cannot meet the relevant technical requirements.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic winding machine fixture capable of cutting wires includes a support arm, a support rod, and a transformer bracket. One end of the support rod is vertically connected to the side wall of the support arm, and the other end extends horizontally to one side of the support arm. The transformer bracket is connected to the extended end of the support rod. A groove is formed on the top surface of the support rod along its length. Several mounting holes are formed in the groove along its length. A positioning post is erected in the mounting hole. A cutter is arranged next to the positioning post. The wire is wound in a figure-eight shape around the cutter and the positioning post. A wire pulling mechanism is arranged next to the support rod.

[0007] Preferably, the positioning post includes a straight rod section, a screw section connected to the bottom end of the straight rod section, and a flange section connected to the top end of the straight rod section. The lower part of the straight rod section is inserted into a groove, the screw section is inserted into a mounting hole in the bottom wall of the groove, and the flange section protrudes from the outer circumferential surface of the straight rod section.

[0008] Preferably, the cutter includes a blade holder and a blade body detachably mounted on the blade holder. One end of the blade holder has a groove for accommodating the blade body, and the other end has an arc-shaped surface on the side opposite to the groove.

[0009] Preferably, the arc-shaped surface has several threaded holes that connect to the cutting groove, and the threaded holes contain bolts that are threadedly connected to the cutting tool body.

[0010] Preferably, the top of the cutting groove forms a retaining portion extending towards one side of the cutting body, and the end of the retaining portion is provided with a rounded corner transition structure.

[0011] Preferably, the wire pulling mechanism includes a bracket disposed on the side wall of the support arm and a pulling cylinder disposed on the bracket, wherein the bracket and the support rod are disposed on the same side of the support arm.

[0012] Preferably, the wire pulling mechanism includes a support block connected to the piston rod of the pulling cylinder and a column erected on the support block, with the tail wire drawn from the cutter wound around the column.

[0013] Preferably, the support rod is provided with a guide wheel located between the cutter and the transformer bracket. The axis of the guide wheel is perpendicular to the horizontal plane, and the middle of the outer circumference of the guide wheel is recessed towards its axis to form an arc-shaped groove.

[0014] Preferably, the transformer support includes two opposing baffles and a spindle connected between the two baffles, wherein one of the baffles is connected to the extended end of a support rod.

[0015] Preferably, the top surfaces of both baffles are provided with a plurality of slots, and a protruding ridge is formed between two adjacent slots. The side walls of the two baffles facing away from the spindle are provided with a plurality of hanging rods.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. The wire is wound around the transformer bracket. Before or after winding, the end of the wire leading out from the transformer passes through the cutter and positioning post in sequence and is folded back to the cutter. The positioning post fixes and positions the wire. Finally, the wire folded back to the cutter is pulled off by the wire pulling mechanism, thereby achieving the purpose of leaving a tail wire. The positioning post can also be installed in different mounting hole positions to flexibly cut the required tail wire length according to the needs.

[0018] 2. The positioning post includes a straight rod section, a screw section connected to the bottom of the straight rod section, and a flange section connected to the top of the straight rod section. The flange section protrudes from the outer circumference of the straight rod section and is used to prevent the wire from falling off the positioning post.

[0019] 3. One end of the blade holder has a blade groove for accommodating the blade body, and the other end has an arc-shaped surface on the side opposite to the blade groove. The arc-shaped surface is used to guide the wire to slide through and avoid scratching the wire. The arc-shaped surface has several screw holes that connect to the blade groove. The screw holes contain bolts that are threaded to the blade body. The blade body in the blade groove can be replaced by loosening the bolts. The top of the blade groove forms a retaining part that extends to one side of the blade body. The retaining part is used to prevent the wire from falling off the blade body. Attached Figure Description

[0020] Figure 1 This is a top view of the automatic winding machine clamp capable of breaking wires according to this utility model;

[0021] Figure 2 This is a top view of the automatic winding machine clamp of the present invention, which is capable of cutting wires, when the wire is wound.

[0022] Figure 3 This is a schematic diagram of the structure of the cutter of this utility model;

[0023] Figure 4 This is a schematic diagram of the positioning column and support rod of this utility model;

[0024] Figure 5 This is a schematic diagram of the guide wheel of this utility model.

[0025] The markings in the diagram correspond to: 1. Support arm; 2. Support rod; 21. Groove; 22. Mounting hole; 3. Transformer bracket; 31. Baffle; 311. Slot; 312. Protruding ridge; 32. Mandrel; 33. Hanging rod; 4. Positioning post; 41. Straight rod section; 42. Screw section; 43. Flange section; 5. Cutting blade; 51. Blade holder; 511. Blade groove; 512. Arc-shaped surface; 513. Screw hole; 514. Bolt; 515. Holding part; 52. Blade body; 6. Wire pulling mechanism; 61. Bracket; 62. Pulling cylinder; 63. Support block; 64. Column; 7. Guide wheel; 71. Arc-shaped groove. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-2An automatic winding machine fixture capable of cutting wire includes a support arm 1, a support rod 2, and a transformer bracket 3. One end of the support rod 2 is vertically connected to the side wall of the support arm 1, and the other end extends horizontally to one side of the support arm 1. The transformer bracket 3 is connected to the extended end of the support rod 2 and is used for winding the wire. A groove 21 is formed on the top surface of the support rod 2 along its length, and a plurality of mounting holes 22 are formed in the groove 21 along its length. A positioning post 4 is erected in each mounting hole 22. A cutter 5 is arranged beside the positioning post 4, and the wire is wound in a figure-eight shape on the cutter 5 and the positioning post 4. A wire pulling mechanism 6 is arranged beside the support rod 2 to break the wire wound on the cutting edge of the cutter 5. In this embodiment, the wire is copper wire.

[0028] Please see Figure 5 The support rod 2 is equipped with a guide wheel 7 located between the cutter 5 and the transformer bracket 3, and the axis of the guide wheel 7 is perpendicular to the horizontal plane. The outer circumference of the guide wheel 7 is recessed towards its axis to form an arc-shaped groove 71, which is used to accommodate the wire. The guide wheel 7 is used to guide the wire onto the cutter 5 and also to tension the wire.

[0029] This utility model uses a transformer bracket 3 to wind the wire. Before or after winding, the end of the wire leading out from the transformer passes through the cutter 5 and the positioning post 4 in sequence and is folded back to the cutter 5. The positioning post 4 fixes and positions the wire. Finally, the wire folded back to the cutter 5 is pulled off by the wire pulling mechanism 6, thereby achieving the purpose of leaving a tail wire. Furthermore, by installing the positioning post 4 at different mounting holes 22, the required tail wire length can be flexibly cut according to the needs.

[0030] The transformer support 3 includes two opposing baffles 31 and a spindle 32 connected between the two baffles 31. One of the baffles 31 is connected to the extended end of the support rod 2, and the wire is wound around the spindle 32. In this embodiment, the top surfaces of both baffles 31 are provided with a plurality of slots 311, and a protruding ridge 312 for the wire to pass through is formed between adjacent slots 311. The sidewalls of the two baffles 31 facing away from the spindle 32 are provided with a plurality of hanging rods 33 for winding the end of the wire.

[0031] Please see Figure 4 The positioning post 4 includes a straight rod section 41, a screw section 42 connected to the bottom end of the straight rod section 41, and a flange section 43 connected to the top end of the straight rod section 41. The lower part of the straight rod section 41 is inserted into the groove 21, and the upper part of the straight rod section 41 is used to wind the wire. The screw section 42 is inserted into the mounting hole 22 on the bottom wall of the groove 21. The flange section 43 protrudes from the outer peripheral surface of the straight rod section 41 to prevent the wire from falling off the positioning post 4.

[0032] Please see Figure 3The cutter 5 includes a cutter holder 51 and a cutter body 52 detachably mounted on the cutter holder 51. One end of the cutter holder 51 has a groove 511 for accommodating the cutter body 52, and the other end has an arc-shaped surface 512 facing away from the groove 511. The arc-shaped surface 512 guides the wire through the groove, preventing it from being scratched. The end of the cutter body 52 facing away from the arc-shaped surface 512 is shaped like a sharp blade. The arc-shaped surface 512 has several screw holes 513 communicating with the groove 511. Bolts 514 threadedly connected to the cutter body 52 are placed within the screw holes 513. The cutter body 52 can be replaced by loosening the bolts 514, facilitating future maintenance. In this embodiment, a retaining portion 515 extending towards the cutter body 52 is formed at the top of the groove 511. The retaining portion 515 prevents the wire from falling off the cutter body 52. ​​The end of the retaining portion 515 has a rounded corner to prevent scratching the wire.

[0033] Please see Figure 1-2 The wire pulling mechanism 6 includes a bracket 61 mounted on the side wall of the support arm 1 and a pulling cylinder 62 mounted on the bracket 61. The bracket 61 and the support rod 2 are located on the same side of the support arm 1. The wire drawn from the cutter 5 is connected to one end of the piston rod of the pulling cylinder 62. In this embodiment, the wire pulling mechanism 6 includes a support block 63 connected to the piston rod of the pulling cylinder 62 and a column 64 erected on the support block 63. The finishing wire drawn from the cutter 5 is wound around the column 64. The pulling cylinder 62 drives the column 64 on the support block 63 to pull the wire, thereby cutting the wire at the position of the cutter 5.

[0034] The working principle of this automatic winding machine clamp capable of breaking wires is as follows:

[0035] The end of the wire drawn from the transformer is wound in a figure-eight shape onto the guide wheel 7, the cutter 5, and the positioning post 4, and the wire folded back to the cutter 5 is guided to the post 64 on the support block 63. After the wire is stably wound on the post 64, the pulling cylinder 62 is activated. The pulling cylinder 62 pulls the wire through its piston rod, causing the wire located at the cutting edge of the cutter 5 to break, so as to leave a tail wire. Finally, the broken tail wire is removed from the positioning post 4 and the cutter 5.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic winding machine clamp capable of cutting wires, comprising a support arm (1), a support rod (2), and a transformer bracket (3), characterized in that: One end of the support rod (2) is vertically connected to the side wall of the support arm (1), and the other end extends horizontally to one side of the support arm (1). The transformer bracket (3) is connected to the extended end of the support rod (2). The top surface of the support rod (2) has a groove (21) along its length direction. The groove (21) has several mounting holes (22) along its groove length direction. A positioning post (4) is erected in the mounting hole (22). A cutter (5) is provided on the side of the positioning post (4). The wire is wound in a figure-eight shape on the cutter (5) and the positioning post (4). A wire pulling mechanism (6) is provided on one side of the support rod (2).

2. The automatic winding machine clamp capable of breaking wires according to claim 1, characterized in that: The positioning post (4) includes a straight rod section (41), a screw section (42) connected to the bottom end of the straight rod section (41), and a flange section (43) connected to the top end of the straight rod section (41). The lower part of the straight rod section (41) is inserted into the groove (21), the screw section (42) is inserted into the mounting hole (22) on the bottom wall of the groove (21), and the flange section (43) protrudes from the outer circumferential surface of the straight rod section (41).

3. The automatic winding machine fixture capable of breaking wires according to claim 1, characterized in that: The cutter (5) includes a cutter holder (51) and a cutter body (52) detachably mounted on the cutter holder (51). One end of the cutter holder (51) is provided with a cutter groove (511) for accommodating the cutter body (52), and the other end has an arc-shaped surface (512) formed on the side opposite to the cutter groove (511).

4. The automatic winding machine fixture capable of breaking wires according to claim 3, characterized in that: The arc-shaped surface (512) is provided with a plurality of threaded holes (513) that connect to the blade groove (511), and the threaded holes (513) contain bolts (514) that are threadedly connected to the blade body (52).

5. The automatic winding machine fixture capable of breaking wires according to claim 3 or 4, characterized in that: The top of the cutting groove (511) forms a retaining part (515) extending toward the side of the blade body (52), and the end of the retaining part (515) is provided with a rounded corner transition structure.

6. The automatic winding machine fixture capable of breaking wires according to claim 1, characterized in that: The wire pulling mechanism (6) includes a bracket (61) disposed on the side wall of the support arm (1) and a pulling cylinder (62) disposed on the bracket (61). The bracket (61) and the support rod (2) are disposed on the same side of the support arm (1).

7. The automatic winding machine fixture capable of breaking wires according to claim 6, characterized in that: The wire pulling mechanism (6) includes a support block (63) connected to the piston rod of the pulling cylinder (62) and a column (64) erected on the support block (63), with the tail wire drawn from the cutter (5) wound around the column (64).

8. The automatic winding machine fixture capable of breaking wires according to claim 1, characterized in that: The support rod (2) is provided with a guide wheel (7) located between the cutter (5) and the transformer bracket (3). The axis of the guide wheel (7) is perpendicular to the horizontal plane, and the middle part of the outer peripheral surface of the guide wheel (7) is recessed towards its axis to form an arc groove (71).

9. The automatic winding machine fixture capable of breaking wires according to claim 1, characterized in that: The transformer support (3) includes two baffles (31) arranged opposite to each other and a spindle (32) connected between the two baffles (31), wherein one of the baffles (31) is connected to the extended end of the support rod (2).

10. The automatic winding machine fixture capable of breaking wires according to claim 9, characterized in that: Both baffles (31) have several slots (311) on their top surfaces, and a protruding ridge (312) is formed between two adjacent slots (311). Several hanging rods (33) are provided on the sidewalls of the two baffles (31) facing away from the spindle (32).

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