Cloth guide structure with liquid storage function
By setting up a blocking element inside the guide tube to form a liquid storage section, the problem of fabric blockage inside the guide tube is solved, enabling smooth fabric transport and efficient dyeing, and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI TONGHUA DYEING & FINISHING MACHINERY CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-05-15
AI Technical Summary
In existing fabric guide structures, insufficient fabric unfolding within the guide tube leads to blockage, affecting the smoothness of the fabric entering the dyeing cylinder and the continuity and uniformity of the dyeing process.
A blocking element is set at the second end of the guide tube to form a liquid storage section. The blocking element stores the dye liquor in the fabric passage, ensuring that the fabric spreads on the surface of the dye liquor. Combined with the design of inclined baffle and arc plate, friction is reduced and the fabric sliding efficiency is improved.
It effectively avoids blockage in the guide tube, ensures smooth fabric transport, improves dyeing efficiency and fabric unfolding uniformity, and reduces maintenance costs and time.
Smart Images

Figure CN224243464U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of printing and dyeing equipment technology, and in particular to a guide cloth structure with liquid storage function. Background Technology
[0002] As a key piece of equipment in textile dyeing, a dyeing machine typically consists of several components, including a dye spraying unit, a fabric guiding device, and a dyeing drum. During the dyeing process, the fabric is first treated with the sprayed dye solution, and then transported through the fabric guiding tube into the dyeing drum for further dyeing. The fabric guiding tube plays a crucial role in guiding and transitioning the fabric, significantly impacting its smooth and even entry into the dyeing drum.
[0003] Existing fabric guide structures mostly adopt a closed pipe form. After the fabric is sprayed with dye, it directly enters the fabric guide tube. Because the fabric becomes wet and soft after being sprayed with dye, and the fabric itself has a certain width and flexibility, when it moves in the fabric guide tube, it is very easy to wrinkle, curl, or locally accumulate due to its own weight, uneven surface liquid adhesion, or changes in flow resistance. The fabric cannot fully unfold in the fabric guide tube, which can easily lead to fabric accumulation or blockage in the fabric guide tube, thereby affecting the smoothness of subsequent fabric entering the dyeing cylinder and the continuity and uniformity of the dyeing process. Utility Model Content
[0004] The purpose of this application is to provide a guide fabric structure with liquid storage function to solve the problem of insufficient fabric unfolding in the guide fabric tube and resulting blockage in the prior art.
[0005] To achieve this objective, the following technical solution is adopted in this application:
[0006] This application provides a guide fabric structure with liquid storage function, which includes a guide fabric tube and a blocking member, wherein:
[0007] The guide tube has a fabric feeding channel extending in a first direction. A spraying component is provided at the first end of the guide tube in the first direction. The spraying component is configured to spray dye onto the fabric before it enters the fabric feeding channel.
[0008] The blocking member is set at the second end of the guide tube along the first direction. The blocking member is set at the bottom of the fabric passage and is set at a preset height above the fabric passage, so that the bottom of the fabric passage near the first end of the guide tube forms a liquid storage section for storing dye liquor. After the fabric is sprayed with dye liquor by the spray nozzle of the spray assembly, it is led out from the second end of the guide tube through the liquid storage section.
[0009] Optionally, the blocking component includes a first baffle and a second baffle. The top end of the first baffle is fixedly connected to the top end of the second baffle, the bottom end of the first baffle is adapted to the bottom of the fabric conveying channel, the bottom end of the first baffle is fixedly and sealed to the bottom of the fabric conveying channel, and the bottom end of the second baffle is fixedly connected to the bottom of the fabric conveying channel. The first baffle and the second baffle are inclined in opposite directions. After the fabric passes the top end of the first baffle, it slides out of the guide tube through the second baffle.
[0010] Optionally, the blocking element includes an arc plate that protrudes upward. The first end of the arc plate is adapted to the bottom of the fabric conveying channel and is fixedly and sealed to the bottom of the fabric conveying channel. The second end of the arc plate is fixedly connected to the bottom of the fabric conveying channel, and the fabric slides out of the guide tube after passing the top of the arc plate.
[0011] Optionally, the first end of the guide tube is inclined upward and connected to the lifting cylinder. The fabric to be dyed is fed into the guide tube by the lifting cylinder, and the spraying assembly communicates with the inside of the first end of the guide tube through the side wall of the first end of the guide tube.
[0012] Optionally, the horizontal portion of the guide tube includes a first guide section and a second guide section, which are connected by a flange.
[0013] Optionally, the length of the first guide section is greater than the length of the second guide section, and the blocking element is disposed within the second guide section.
[0014] Optionally, the blocking element is welded to the inner wall of the guide tube.
[0015] Compared with the prior art, the guide cloth structure with liquid storage function proposed in this application has the following advantages:
[0016] 1) By setting a blocking component in the fabric passage at the second end of the guide tube, a storage section for storing dye liquor is formed in the fabric passage, which facilitates the unfolding of the fabric on the surface of the dye liquor in the fabric passage. This not only avoids the fabric from being blocked in the guide tube and ensures the smooth transport of the fabric, but also makes the unfolded fabric more conducive to subsequent processing.
[0017] 2) The combination of the first baffle and the second baffle not only provides a structurally stable blocking component, improving the stability of dye liquor storage, but also the inclined second baffle facilitates the rapid sliding out of the dye liquor and fabric after passing through the guide opening, thus improving the dyeing efficiency of the fabric.
[0018] 3) By setting up arc-shaped blocking components, the dye liquor can be effectively accumulated, while the arc-shaped top reduces the friction between the fabric and the blocking component when the fabric passes over the top of the blocking component, thus ensuring smooth fabric transport.
[0019] 4) By segmenting the horizontal section of the guide pipe and connecting them with flanges, the installation and disassembly of the guide pipe are facilitated. During equipment maintenance and repair, damaged guide pipe sections can be quickly replaced, reducing maintenance costs and time. Attached Figure Description
[0020] To more clearly illustrate and understand the technical solutions in the embodiments of this application, the accompanying drawings used in the background technology and embodiment descriptions of this application will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this application and these drawings without creative effort.
[0021] Fig. 1 This is a three-dimensional structural diagram of the guide cloth structure with liquid storage function provided in the embodiments of this application;
[0022] Fig. 2 This is a cross-sectional view of a blocking element in a guide tube, representing one form of the guide cloth structure with liquid storage function provided in the embodiments of this application.
[0023] Fig. 3 This is a cross-sectional view of another form of blocking element in the guide tube of the guide cloth structure with liquid storage function provided in the embodiments of this application. Detailed Implementation
[0024] To facilitate understanding of this application, a more complete description of the application will be provided below with reference to the accompanying drawings. Preferred embodiments of the application are shown in the drawings. However, the application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this application. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] Please see Figs. 1-3As shown in the figure, an embodiment of this application provides a guide fabric structure with a liquid storage function, which includes a guide fabric tube 10 and a blocking member 20, wherein:
[0026] The guide tube 10 has a first direction ( Fig. 1 The fabric feeding channel 11 extends in the direction of X. The first end of the guide tube 10 along the first direction is provided with a spraying component (not shown in the figure). The spraying component is configured to spray dye onto the fabric before the fabric to be dyed enters the fabric feeding channel 11.
[0027] The blocking member 20 is disposed at the second end of the guide tube 10 along the first direction. The blocking member 20 is disposed at the bottom of the fabric passage 11 and is set at a preset height above the fabric passage 11, so that the bottom of the fabric passage 11 near the first end of the guide tube 10 forms a liquid storage section for storing dye liquor. After the fabric is sprayed with dye liquor by the spray nozzle of the spray assembly, it is led out from the second end of the guide tube 10 through the liquid storage section.
[0028] By setting a blocking element 20 in the fabric passage 11 at the second end of the guide tube 10, a storage section for storing dye liquor is formed in the fabric passage 11, which facilitates the unfolding of the fabric in the fabric passage 11 on the surface of the dye liquor. This not only avoids the fabric from being blocked in the guide tube 10 and ensures the smooth transport of the fabric, but also makes the unfolded fabric more conducive to subsequent processing.
[0029] In one embodiment, the blocking member 20 includes a first baffle 21 and a second baffle 22. The top end of the first baffle 21 is fixedly connected to the top end of the second baffle 22. The bottom end of the first baffle 21 is adapted to the bottom of the fabric conveying channel 11. The bottom end of the first baffle 21 is fixedly and sealed to the bottom of the fabric conveying channel 11. The bottom end of the second baffle 22 is fixedly connected to the bottom of the fabric conveying channel 11. The first baffle 21 and the second baffle 22 are inclined in opposite directions. After the fabric passes the top end of the first baffle 21, it slides out of the guide tube 10 through the second baffle 22.
[0030] Specifically, the tilt angle of the first baffle 21 is greater than that of the second baffle 22, so as to ensure the stability of the blocking component 20 while increasing the length of the liquid storage section.
[0031] The cooperation of the first baffle 21 and the second baffle 22 not only provides a structurally stable blocking member 20, improving the stability of dye liquor storage, but also the inclined second baffle 22 facilitates the rapid sliding out of the dye liquor and fabric after passing through the guide opening, improving the dyeing efficiency of the fabric.
[0032] In one embodiment, the blocking member 20 includes an arc plate that protrudes upward. The first end of the arc plate is adapted to the bottom of the fabric conveying channel 11. The first end of the arc plate is fixedly and sealed to the bottom of the fabric conveying channel 11. The second end of the arc plate is fixedly and sealed to the bottom of the fabric conveying channel 11. The fabric passes through the top of the arc plate to slide out of the guide tube 10.
[0033] Specifically, the second end of the arc plate is the end closest to the discharge port of the second end of the guide tube 10.
[0034] By setting up an arc-shaped blocking member 20, the dye liquor is effectively accumulated, while its arc-shaped top end reduces the friction between the fabric and the blocking member 20 when the fabric passes over the top of the blocking member 20, thus ensuring smooth fabric transport.
[0035] In one embodiment, the first end of the guide tube 10 is inclined upward and connected to the lifting cylinder. The fabric to be dyed is fed into the guide tube 10 by the lifting cylinder. The spraying assembly communicates with the inside of the first end of the guide tube 10 through the side wall of the first end of the guide tube 10.
[0036] Specifically, a through hole 15 is provided on the side wall of the first end of the guide tube 10, and the spraying end of the spraying assembly is installed at the through hole.
[0037] By tilting the first end of the guide tube 10 upward and connecting it to the lifting tube, the fabric to be dyed is easily fed into the guide tube 10 from the lifting tube, which improves the efficiency and smoothness of fabric introduction.
[0038] In one embodiment, the horizontal portion of the guide tube 10 includes a first guide section 12 and a second guide section 13, which are connected by a flange 14.
[0039] By dividing the horizontal section of the guide pipe 10 into segments and connecting them with flanges 14, the installation and disassembly of the guide pipe 10 are facilitated. During equipment maintenance and repair, damaged guide pipe segments can be quickly replaced, reducing maintenance costs and time.
[0040] In one embodiment, the length of the first guide section 12 is greater than the length of the second guide section 13, and the blocking member 20 is disposed within the second guide section 13.
[0041] By setting the blocking element 20 inside the second guide section 13 and making the length of the first guide section 12 greater than the length of the second guide section 13, the liquid storage section is ensured to reach its maximum length, which fully guarantees the unfolding of the fabric and facilitates the inspection and maintenance of the blocking element 20 in the second guide section 13, thereby ensuring the efficiency and safety of the guiding process.
[0042] In one embodiment, the blocking member 20 is welded to the inner wall of the guide tube 10.
[0043] Specifically, the first baffle 21 is sealed and welded to the bottom end of the guide tube 10, the second baffle 22 is welded to the bottom end of the guide tube 10, the first end of the arc plate is sealed and welded to the bottom end of the guide tube 10, and the second end of the arc plate is welded to the bottom end of the guide tube 10.
[0044] By welding, the blocking component 20 can be tightly connected to the inner wall of the guide tube 10, ensuring the stability of the blocking component 20 in the guide tube 10 while achieving a good sealing effect and preventing the dye liquid from leaking from the connection between the blocking component 20 and the inner wall of the guide tube 10.
[0045] The above embodiments merely illustrate the basic principles and characteristics of this application. This application is not limited to the above examples. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.
Claims
1. A guide fabric structure with liquid storage function, characterized in that, The guide fabric structure with liquid storage function includes a guide fabric tube and a blocking element, wherein: The guide tube has a fabric feeding channel extending in a first direction. A spraying component is provided at the first end of the guide tube along the first direction. The spraying component is configured to spray dye onto the fabric before it enters the fabric feeding channel. The blocking member is disposed at the second end of the guide tube along the first direction. The blocking member is disposed at the bottom of the fabric feeding channel and is set at a preset height above the fabric feeding channel, so that the bottom of the fabric feeding channel near the first end of the guide tube forms a liquid storage section for storing dye liquor. After the fabric is sprayed with dye liquor by the spray nozzle of the spray assembly, it is led out from the second end of the guide tube through the liquid storage section.
2. The guide fabric structure with liquid storage function according to claim 1, characterized in that, The blocking component includes a first baffle and a second baffle. The top end of the first baffle is fixedly connected to the top end of the second baffle. The bottom end of the first baffle is adapted to the bottom of the fabric feeding channel. The bottom end of the first baffle is fixedly and sealed to the bottom of the fabric feeding channel. The bottom end of the second baffle is fixedly connected to the bottom of the fabric feeding channel. The first baffle and the second baffle are inclined in opposite directions. After the fabric passes the top end of the first baffle, it slides out of the guide tube through the second baffle.
3. The guide fabric structure with liquid storage function according to claim 1, characterized in that, The blocking component includes an arc plate that protrudes upward. The first end of the arc plate is adapted to the bottom of the fabric feeding channel. The first end of the arc plate is fixedly and sealed to the bottom of the fabric feeding channel. The second end of the arc plate is fixedly connected to the bottom of the fabric feeding channel. The fabric passes through the top of the arc plate to slide out of the guide tube.
4. The guide fabric structure with liquid storage function according to claim 1, characterized in that, The first end of the guide tube is inclined upward and connected to the lifting cylinder. The fabric to be dyed is fed into the guide tube by the lifting cylinder. The liquid spraying assembly communicates with the inside of the first end of the guide tube through the side wall of the first end of the guide tube.
5. The guide fabric structure with liquid storage function according to claim 1, characterized in that, The horizontal portion of the guide tube includes a first guide section and a second guide section, which are connected by a flange.
6. The guide fabric structure with liquid storage function according to claim 5, characterized in that, The length of the first guide fabric segment is greater than the length of the second guide fabric segment, and the blocking member is disposed within the second guide fabric segment.
7. The guide fabric structure with liquid storage function according to claim 1, characterized in that, The blocking component is welded to the inner wall of the guide tube.