Cleaning device for heat exchanger accessories

By designing a heat exchanger component cleaning device with a left-right reciprocating cleaning component and a plate limiting rotation component, the problems of incomplete cleaning and low efficiency were solved, achieving all-round cleaning of heat exchanger components and improving cleaning efficiency and effect.

CN224246875UActive Publication Date: 2026-05-15DAYE CHUNYU PRECISION MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DAYE CHUNYU PRECISION MACHINERY CO LTD
Filing Date
2025-03-07
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing heat exchanger component cleaning devices are incomplete and inefficient, failing to meet actual production needs.

Method used

A cleaning device was designed, which includes a left-right reciprocating cleaning component and a plate limiting rotation component. The device uses a high-pressure water pump and a geared motor to drive the nozzle for comprehensive cleaning, thereby achieving all-round cleaning of the heat exchanger plates.

Benefits of technology

It improves cleaning efficiency and effectiveness, ensures thorough cleaning of heat exchanger components, and extends equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224246875U_ABST
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Abstract

The utility model belongs to the technical field of heat exchangers, and particularly relates to a heat exchanger accessory cleaning device which comprises a cleaning box and universal wheels arranged at the four corners of the bottom of the cleaning box, a high-pressure water pump is arranged on the side wall of the cleaning box, a left-right reciprocating cleaning assembly is arranged on the cleaning box, and a plate limiting rotating assembly is arranged on the cleaning box. A left-right reciprocating cleaning assembly is arranged, a gear motor drives a reciprocating lead screw to rotate, a threaded sleeve moves left and right on the reciprocating lead screw, then a mounting base and a spray pipe are driven to do left-right reciprocating motion, a spray head comprehensively cleans heat exchanger accessories, and the cleaning efficiency and the cleaning effect are improved; and meanwhile, the gear motor drives the right limiting mechanism to rotate, so that the plate sheet rotates, and the left-right reciprocating cleaning assembly is matched, so that all-around cleaning of the plate sheet is achieved, and cleaning is more thorough.
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Description

Technical Field

[0001] This utility model belongs to the field of heat exchanger technology, and specifically relates to a heat exchanger accessory cleaning device. Background Technology

[0002] A heat exchanger is a device that transfers some of the heat from a hot fluid to a cold fluid; it is also called a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food, and many other industrial productions. In chemical production, heat exchangers can be used as heaters, coolers, condensers, evaporators, and reboilers, and are widely used.

[0003] After prolonged use, heat exchangers accumulate a large amount of dirt on their internal components, such as plates. This dirt affects the heat exchanger's efficiency and reduces its service life, thus requiring regular cleaning of the components. However, existing heat exchanger component cleaning devices suffer from incomplete cleaning and low efficiency, failing to meet the needs of actual production. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides a heat exchanger component cleaning device to solve the problems in the background art.

[0005] A heat exchanger accessory cleaning device includes a cleaning tank and casters at the four corners of the bottom of the cleaning tank. A high-pressure water pump is installed on the side wall of the cleaning tank. A left-right reciprocating cleaning assembly is installed on the cleaning tank. A plate limiting rotation assembly is installed on the cleaning tank.

[0006] The reciprocating cleaning assembly includes an L-shaped bracket fixed on the cleaning tank, a reciprocating mechanism mounted on the L-shaped bracket, and a cleaning mechanism fixed on the reciprocating mechanism.

[0007] The reciprocating mechanism includes a U-shaped support fixed on an L-shaped bracket, a reciprocating lead screw movably connected between the left and right ends of the U-shaped support via bearings, and a pair of guide slides.

[0008] A threaded sleeve is screwed into the external thread of the reciprocating lead screw, and a sliding sleeve that slides left and right is sleeved on the slide rod.

[0009] A mounting base is fixedly provided between the two sliding cylinders and the threaded sleeve. A geared motor is installed at the top of the U-shaped support, and the output end of the geared motor is fixedly connected to the reciprocating lead screw.

[0010] The cleaning mechanism includes a spray pipe fixed on a mounting base, with a plurality of nozzles arranged in an array on the spray pipe, and the spray pipe is connected to a high-pressure water pump via a hose.

[0011] The plate limiting and rotating assembly includes a left limiting mechanism movably mounted on the left inner side wall of the cleaning tank via bearings, a right limiting mechanism movably mounted on the right inner side wall of the cleaning tank, and a reduction motor fixed to the right side wall of the cleaning tank.

[0012] The output shaft of the geared motor is fixedly connected to one end of the right limit mechanism.

[0013] The right limiting mechanism includes a U-shaped seat fixed to the right inner wall of the cleaning tank by a bearing. The U-shaped seat is provided with a U-shaped limiting rod that slides up and down. A limiting head is fixedly provided at one end of the U-shaped limiting rod inside the U-shaped seat, and a spring is sleeved on the U-shaped limiting rod inside the U-shaped seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Left-right reciprocating cleaning: By setting up a left-right reciprocating cleaning component, the geared motor drives the reciprocating screw to rotate, causing the threaded sleeve to move left and right on the reciprocating screw, which in turn drives the mounting base and the spray nozzle to move left and right back and forth. The spray nozzle thoroughly cleans the heat exchanger accessories, improving cleaning efficiency and cleaning effect.

[0016] Plate limiting rotation: The plate limiting rotation assembly can limit the heat exchanger plates. At the same time, the geared motor drives the right limiting mechanism to rotate, causing the plates to rotate. In conjunction with the left and right reciprocating cleaning assembly, the plates can be cleaned from all directions, making the cleaning more thorough. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the left-right reciprocating cleaning component of this utility model;

[0021] Figure 4 This is a schematic diagram of the right limiting mechanism of this utility model;

[0022] In the picture:

[0023] 1. Cleaning box; 11. Casters;

[0024] 2. High-pressure water pump;

[0025] 3. Reciprocating cleaning assembly; 31. L-shaped bracket; 32. Reciprocating mechanism; 321. U-shaped support; 322. Reciprocating screw; 323. Slide rod; 324. Threaded sleeve; 325. Slide cylinder; 326. Mounting base; 327. Gear motor one; 33. Cleaning mechanism; 331. Spray pipe; 332. Nozzle; 333. Hose;

[0026] 4. Plate limiting rotation assembly; 41. Left limiting mechanism; 42. Right limiting mechanism; 421. U-shaped seat; 422. U-shaped limiting rod; 423. Limiting head; 424. Spring; 43. Gear motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] like Figure 1-4 As shown;

[0030] A heat exchanger accessory cleaning device includes a cleaning tank 1.

[0031] This implementation plan addresses the technical problems existing in the prior art, such as the aforementioned background technology disclosure that "after prolonged use, heat exchangers accumulate a large amount of dirt on their internal components, such as plates, which affects the heat exchange efficiency and reduces their service life. Therefore, it is necessary to clean the heat exchanger components regularly. However, existing heat exchanger component cleaning devices suffer from incomplete cleaning and low efficiency, failing to meet the needs of actual production." In practical terms, this problem is clearly real and difficult to solve. Therefore, to address this technical problem, a heat exchanger component cleaning device is provided.

[0032] like Figure 1-4 As shown in the figure;

[0033] In conjunction with the above, it also includes casters 11 at the four corners of the bottom of the cleaning tank 1, a high-pressure water pump 2 on the side wall of the cleaning tank 1, a left-right reciprocating cleaning assembly 3 on the cleaning tank 1, and a plate limiting rotation assembly 4 on the cleaning tank 1.

[0034] The left-right reciprocating cleaning assembly 3 includes an L-shaped bracket 31 fixed on the cleaning tank 1, a left-right reciprocating mechanism 32 set on the L-shaped bracket 31, and a cleaning mechanism 33 fixed on the left-right reciprocating mechanism 32.

[0035] The reciprocating mechanism 32 includes a U-shaped support 321 fixed on an L-shaped bracket 31. A reciprocating lead screw 322 is movably connected between the left and right ends of the U-shaped support 321 via bearings, and a pair of guide slide rods 323.

[0036] A threaded sleeve 324 is screwed into the external thread of the reciprocating lead screw 322, and a sliding cylinder 325 that slides left and right is sleeved on the slide rod 323.

[0037] A mounting base 326 is fixedly provided between the two sliding cylinders 325 and the threaded sleeve 324. A geared motor 327 is installed at the top of the U-shaped support 321. The output end of the geared motor 327 is fixedly connected to the reciprocating lead screw 322.

[0038] The cleaning mechanism 33 includes a nozzle 331 fixed on the mounting base 326, and a plurality of nozzles 332 are arranged in an array on the nozzle 331. The nozzle 331 is connected to the high-pressure water pump 2 through a hose 333.

[0039] The plate limiting rotation assembly 4 includes a left limiting mechanism 41 movably mounted on the left inner side wall of the cleaning tank 1 via a bearing, a right limiting mechanism 42 movably mounted on the right inner side wall of the cleaning tank 1, and a reduction motor 43 fixed to the right side wall of the cleaning tank 1.

[0040] The output shaft of the geared motor 43 is fixedly connected to one end of the right limiting mechanism 42.

[0041] The right limiting mechanism 42 includes a U-shaped seat 421 fixed to the right inner wall of the cleaning tank 1 by a bearing. The U-shaped seat 421 is provided with a U-shaped limiting rod 422 that slides up and down. One end of the U-shaped limiting rod 422 inside the U-shaped seat 421 is fixedly provided with a limiting head 423, and a spring 424 is sleeved on the U-shaped limiting rod 422 inside the U-shaped seat 421.

[0042] Working principle:

[0043] In use, first place the heat exchanger plates between the left limiting mechanism 41 and the right limiting mechanism 42, pull up the U-shaped limiting rod 422, insert one end of the plate into the U-shaped seat 421, release the U-shaped limiting rod 422, and under the action of the spring 424, the limiting head 423 limits the plate. Start the high-pressure water pump 2, and high-pressure water enters the spray pipe 331 through the hose 333 and sprays out from the nozzle 332 to clean the plates. At the same time, start the geared motor 327, which drives the reciprocating screw 322 to rotate, causing the threaded sleeve 324 to move left and right on the reciprocating screw 322, thereby driving the mounting base 326 and the spray pipe 331 to reciprocate left and right, realizing the left and right reciprocating cleaning of the plates. Start the geared motor 43, which drives the right limit mechanism 42 to rotate, causing the plate to rotate. In conjunction with the left and right reciprocating cleaning component 3, the plate is cleaned in all directions.

[0044] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A heat exchanger accessory cleaning device, comprising a cleaning tank (1), characterized in that: It also includes casters (11) at the four corners of the bottom of the cleaning tank (1), a high-pressure water pump (2) on the side wall of the cleaning tank (1), a left and right reciprocating cleaning assembly (3) on the cleaning tank (1), and a plate limiting rotation assembly (4) on the cleaning tank (1). The left-right reciprocating cleaning assembly (3) includes an L-shaped bracket (31) fixed on the cleaning tank (1), a left-right reciprocating mechanism (32) set on the L-shaped bracket (31), and a cleaning mechanism (33) fixed on the left-right reciprocating mechanism (32).

2. The heat exchanger component cleaning device according to claim 1, characterized in that: The reciprocating mechanism (32) includes a U-shaped support (321) fixed on an L-shaped bracket (31), a reciprocating lead screw (322) is movably arranged between the left and right ends of the U-shaped support (321) via bearings, and a pair of guide slides (323).

3. The heat exchanger component cleaning device according to claim 2, characterized in that: A threaded sleeve (324) is screwed into the external thread of the reciprocating lead screw (322), and a sliding sleeve (325) that can slide left and right is sleeved on the slide rod (323).

4. A heat exchanger component cleaning device according to claim 3, characterized in that: A mounting base (326) is fixedly provided between the two slide cylinders (325) and the threaded sleeve (324). A geared motor (327) is installed at the top of the U-shaped support (321). The output end of the geared motor (327) is fixedly connected to the reciprocating screw (322).

5. A heat exchanger component cleaning device according to claim 1, characterized in that: The cleaning mechanism (33) includes a nozzle (331) fixed on a mounting base (326), and a plurality of nozzles (332) are arranged in an array on the nozzle (331). The nozzle (331) is connected to a high-pressure water pump (2) through a hose (333).

6. A heat exchanger component cleaning device according to claim 1, characterized in that: The plate limiting rotation assembly (4) includes a left limiting mechanism (41) movably mounted on the left inner side wall of the cleaning tank (1) via a bearing and a right limiting mechanism (42) movably mounted on the right inner side wall of the cleaning tank (1), as well as a reduction motor (43) fixed on the right side wall of the cleaning tank (1).

7. A heat exchanger component cleaning device according to claim 6, characterized in that: The output shaft of the geared motor (43) is fixedly connected to one end of the right limit mechanism (42).

8. A heat exchanger component cleaning device according to claim 7, characterized in that: The right limiting mechanism (42) includes a U-shaped seat (421) fixed to the right inner wall of the cleaning tank (1) by a bearing. The U-shaped seat (421) is provided with a U-shaped limiting rod (422) that slides up and down. One end of the U-shaped limiting rod (422) inside the U-shaped seat (421) is fixedly provided with a limiting head (423), and a spring (424) is sleeved on the U-shaped limiting rod (422) inside the U-shaped seat (421).