Adjustable clamping device for turbine blade machining

Abstract

The utility model discloses an adjustable clamping device for turbine blade processing, which is characterized in that the adjustable clamping device comprises a base and a driving component positioned in the base, a width adjusting component and a clamping component are sequentially arranged above the driving component, the width of a first adjusting plate and a second adjusting plate in the width adjusting component is adjusted along with the movement of the driving component, and the width of the clamping component is adjusted along with the movement of the driving component. A second clamping plate in the clamping assembly moves up and down on a first clamping plate to adjust the clamping distance. The surface of the turbine blade is prevented from being damaged in the stable clamping process, machining after clamping is facilitated, and the qualified rate of products is increased.

Description

Technical Field

[0001] This utility model relates to the technical field of turbine blade processing equipment, specifically to an adjustable clamping device for turbine blade processing. Background Technology

[0002] Turbine blades are an important component of the turbine section in a gas turbine engine. The high-speed rotating blades are responsible for drawing high-temperature and high-pressure airflow into the combustor to maintain engine operation. During the manufacturing process, turbine blades need to be positioned and clamped to facilitate the operation of the processing equipment.

[0003] Currently available positioning and clamping devices cannot select the appropriate clamping distance based on the thickness of both ends of the turbine blade during use. Furthermore, when processing is performed after clamping, the clamping is prone to instability, causing the turbine blade to fall off and become scrapped, thus increasing processing costs. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable clamping device for turbine blade processing. By setting up a drive component, a width adjustment component, and a clamping component, it can clamp turbine blades of different lengths. At the same time, the clamping at both ends is stable, which facilitates the processing operation after clamping, and solves the problems existing in the prior art.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following solution:

[0006] An adjustable clamping device for turbine blade machining is characterized in that it includes a base and a drive assembly located inside the base, a width adjustment assembly and a clamping assembly are arranged sequentially above the drive assembly, the width adjustment assembly has an adjustment plate one and an adjustment plate two that adjust the width with the movement of the drive assembly, and the clamping plate two in the clamping assembly moves up and down to adjust the clamping distance.

[0007] Furthermore, the clamping assembly includes columns located above the first and second adjustment plates respectively. The top of the column has a sliding groove, and the bottom of the sliding groove has a mounting groove. The first clamping plate is located in the mounting groove, and the second clamping plate is located in the sliding groove and moves up and down.

[0008] Furthermore, a lead screw is provided inside the sliding groove, and a sliding block is sleeved on the outer periphery of the lead screw and connected to the clamping plate 2. The top end of the lead screw is connected to the output end of the rotary motor.

[0009] Furthermore, the opposing surfaces of the clamping plate one and the clamping plate two are respectively provided with protruding rubber pads.

[0010] Furthermore, the protrusions of the clamping plate one and the clamping plate two are staggered.

[0011] Furthermore, a reinforcing rod is provided at the bottom of the clamping plate and fixedly connected to the column.

[0012] Furthermore, support seats are respectively provided above the first adjustment plate and the second adjustment plate, and the bottom end of the column is located inside the support seat.

[0013] Furthermore, a telescopic rod is provided at the end of the first adjusting plate, and a sleeve is provided at the end of the second adjusting plate. The telescopic rod is located inside the telescopic hole inside the sleeve and the second adjusting plate.

[0014] Furthermore, the drive assembly includes a dual drive motor located in the moving slot of the base. Both ends of the dual drive motor are respectively provided with bidirectional threaded rods, and the outer periphery of the bidirectional threaded rods is fitted with moving blocks that are respectively connected to the first adjusting plate and the second adjusting plate.

[0015] Furthermore, a mounting base is provided at the bottom of the dual-drive motor, and the two ends of the mounting base are respectively provided on the guide rods that penetrate the bottom of the moving block.

[0016] The beneficial effects of this utility model are:

[0017] This invention features telescopic rods and sleeves on adjusting plates one and two, respectively. The telescopic rods extend and retract within telescopic holes, providing connection between adjusting plates one and two, and ensuring a stable connection between the two columns. A fixed clamping plate one and a movable clamping plate two are provided. The clamping distance is adjusted by moving clamping plate two to accommodate turbine blades of different thicknesses. Rubber pads and protrusions are also included to prevent surface damage to the turbine blades during clamping, facilitating post-clamping processing and improving product yield. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a top view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the column of this utility model;

[0021] Figure 4 This is a partially enlarged structural diagram of the assembly of clamping plate one and clamping plate two in this utility model.

[0022] Reference numerals: 1-Base, 10-Moving groove, 11-Guide rod, 2-Width adjustment assembly, 20-Adjusting plate one, 200-Telescopic rod, 21-Adjusting plate two, 210-Sleeve, 211-Telescopic hole, 3-Drive assembly, 30-Dual drive motor, 31-Dual threaded rod, 32-Mounting seat, 33-Moving block, 4-Clamping assembly, 40-Column, 400-Sliding groove, 401-Mounting groove, 41-Screw rod, 42-Sliding block, 43-Rotary motor, 44-Clamping plate one, 45-Clamping plate two, 46-Rubber pad, 460-Protrusion, 47-Reinforcing rod, 48-Support seat. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of the present invention is not limited thereto.

[0024] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "have," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1

[0027] Embodiment 1 of this utility model is an adjustable clamping device for turbine blade processing, including a base 1 and a drive assembly 3 located inside the base 1. A width adjustment assembly 2 and a clamping assembly 4 are arranged sequentially above the drive assembly 3. The width adjustment assembly 2 has an adjustment plate 20 and an adjustment plate 21 that adjust the width according to the movement of the drive assembly 3. The clamping plate 45 in the clamping assembly 4 adjusts the clamping distance by moving up and down the clamping plate 44.

[0028] Reference Figures 1 to 3In this application, a drive assembly 3 is mainly installed inside the base 1. The drive assembly 3 controls the distance between the adjusting plate 20 and the adjusting plate 21 of the width adjustment assembly 2, so that the clamping plates 44 and 45 in the clamping assembly 4 at this distance meet the clamping requirements of the turbine blade to be processed. At the same time, a stable clamping is performed during the clamping process. On the one hand, the adjusting plate 20 and the adjusting plate 21 are fixed in position and firmly connected under the drive of the drive assembly 3; on the other hand, they are firmly clamped by the combined clamping of the clamping plates 44 and 45, preventing them from falling off during processing.

[0029] In some preferred embodiments, the installation positions of clamping plate 44 and clamping plate 45 are as follows: the clamping assembly 4 includes a column 40 located above the adjusting plate 20 and the adjusting plate 21 respectively. The top of the column 40 is provided with a sliding groove 400, and the bottom of the sliding groove 400 is provided with a mounting groove 401. The clamping plate 44 is located in the mounting groove 401, and the clamping plate 45 is located in the sliding groove 400 and moves up and down.

[0030] The mounting groove 401 provides a fixed mounting condition for the clamping plate 44. The clamping plate 44 is fixed inside the mounting groove 401 by welding or other fixed connection methods. At the same time, a clamping plate 45 that can move up and down is provided in the sliding groove 400. The distance between the two clamping plates can be adjusted by moving them up and down above the clamping plate 44 to meet the clamping requirements of different turbine blade ends. This ensures stable clamping of the two ends of the turbine blades with different thicknesses.

[0031] In order to drive the clamping plate 45 to move up and down, a lead screw 41 is provided inside the sliding groove 400, and a sliding block 42 is sleeved on the outer periphery of the lead screw 41 and connected to the clamping plate 45. The top end of the lead screw 41 is connected to the output end of the rotary motor 43.

[0032] Specifically, a lead screw 41 is installed in the sliding groove 400. Driven by the rotary motor 43, the lead screw 41 rotates, causing the sliding block 42 to move linearly along the lead screw 41. During the movement, the clamping plate 45 moves closer to or further away from the clamping plate 44 to adjust the clamping distance between them, thus achieving the clamping and fixing of turbine blades of different thicknesses. The clamping plate 44 provides the bearing conditions for placing the turbine blade. Simply place the turbine blade above the two clamping plates 44, then start the rotary motor 43 to move the clamping plate 45 up and down to adjust the clamping distance.

[0033] To improve the clamping strength and protection, rubber pads 46 with protrusions 460 are respectively provided on the opposite surfaces of the clamping plate 44 and the clamping plate 45. The protrusions 460 of the clamping plate 44 and the clamping plate 45 are staggered. By providing rubber pads 46 and protrusions 460, and staggering the protrusions 460, during the clamping process, the protrusions 460 fully contact the turbine blade, and this end is fully clamped. At the same time, the protrusions 460 and the rubber pads 46 protect the turbine blade from surface damage during the clamping process. Figure 4 .

[0034] In some preferred embodiments, a reinforcing rod 47 is provided at the bottom of the clamping plate 44 and fixedly connected to the column 40. Support seats 48 are respectively provided above the adjusting plate 20 and the adjusting plate 21, and the bottom end of the column 40 is located within the support seat 48. The reinforcing rod 47 and the support seat 48 are both fixedly connected to further enhance the stability of the clamping plate 44 and the column 40 during installation, thereby improving stability during subsequent processing.

[0035] Example 2

[0036] This embodiment 2 is implemented based on embodiment 1. The end of the first adjustment plate 20 is provided with a telescopic rod 200, and the end of the second adjustment plate 21 is provided with a sleeve 210. The telescopic rod 200 is located in the telescopic hole 211 inside the sleeve 210 and the second adjustment plate 21.

[0037] In the width adjustment assembly 2, a telescopic rod 200 and a sleeve 210 are respectively provided between the first adjustment plate 20 and the second adjustment plate 21. When adjusting the width in the initial state, the first adjustment plate 20 and the second adjustment plate move in opposite directions under the action of the drive assembly 3. The telescopic rod 200 then moves inside the second adjustment plate 21 and the sleeve 210, widening the distance between the first adjustment plate 20 and the second adjustment plate 21, so that the distance meets the clamping width of the turbine blade relative to the first clamping plate 44 and the second clamping plate 45. At the same time, a limiting plate is provided at the end of the telescopic rod 200 located in the telescopic hole 211, and a limiting hole is provided on the sleeve 210 near the telescopic hole 211 of the first adjustment plate 20, to prevent the telescopic rod 200 from detaching from the telescopic hole 211 as a whole.

[0038] Meanwhile, the number of telescopic rods 200 and sleeves 210 is multiple, which effectively improves the connection between the first adjusting plate 20 and the second adjusting plate 21.

[0039] Example 3

[0040] This embodiment 3 is implemented based on embodiment 1. The drive assembly 3 includes a dual drive motor 30. The dual drive motor 30 is located in the moving groove 10 of the base 1. Two bidirectional threaded rods 31 are respectively provided at both ends of the dual drive motor 30. Moving blocks 33 connected to the first adjustment plate 20 and the second adjustment plate 21 are respectively sleeved on the outer periphery of the bidirectional threaded rods 31.

[0041] Specifically, refer to Figure 1 and Figure 2 The opposing movements of adjusting plate 1 20 and adjusting plate 21 are mainly driven by the dual-drive motor 30, which drives the bidirectional threaded rods 31 on both sides to rotate in opposite directions. This, in turn, drives the moving block 33 to adjust the distance between adjusting plate 1 20 and adjusting plate 21, thereby allowing the telescopic rod 200 to extend and retract within the telescopic hole 211. When the distance between adjusting plate 1 20 and adjusting plate 21 is determined, the dual-drive motor 30 is turned off. Since the bidirectional threaded rods 31 are composed of threads, after being turned off, the moving block 33 is threadedly connected to the bidirectional threaded rods 31, ensuring the stability of the position at this time, thereby ensuring the stability of the two columns 40.

[0042] Meanwhile, a mounting base 32 is provided at the bottom of the dual drive motor 30, and the two ends of the mounting base 32 are respectively provided on the guide rod 11 that passes through the bottom of the moving block 33. The guide plate is provided to prevent the moving block 33 from moving linearly, and the mounting base 32 provides conditions for the installation of the dual drive motor 30, avoiding direct contact between the dual drive motor 30 and the bottom of the moving groove 10, which would reduce its service life.

[0043] The working principle of this utility model is as follows: When in use, the dual drive motor 30 is started, and the moving block 33 drives the adjusting plate 20 and the adjusting plate 21 to move in opposite directions to a suitable distance. The installation of the telescopic rod 200 in the telescopic hole 211 ensures the connection stability of the adjusting plate 20 and the adjusting plate 21. The turbine blade is placed above the two clamping plates 44, and the rotary motor 43 is started respectively, so that the lead screw 41 rotates and drives the sliding block 42 and the clamping plate 45 to move down to the surface of the turbine blade for clamping. The surface of the turbine blade is in full contact with the protrusion 460, which not only clamps it firmly but also protects the surface to prevent damage and improves the pass rate of the turbine blade after processing.

[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent substitutions, and improvements made to the above embodiments based on the technical essence of the present utility model and within the spirit and principles of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An adjustable clamping device for turbine blade machining, characterized in that, Includes a base (1) and a drive assembly (3) located inside the base (1). Above the drive assembly (3), a width adjustment assembly (2) and a clamping assembly (4) are arranged in sequence. The adjustment plate one (20) and adjustment plate two (21) in the width adjustment assembly (2) adjust the width with the movement of the drive assembly (3). The clamping plate two (45) in the clamping assembly (4) adjusts the clamping distance by moving up and down the clamping plate one (44).

2. The adjustable clamping device for turbine blade machining according to claim 1, characterized in that, The clamping assembly (4) includes a column (40) located above the first adjustment plate (20) and the second adjustment plate (21) respectively. The top of the column (40) has a sliding groove (400) and the bottom of the sliding groove (400) has an installation groove (401). The first clamping plate (44) is located in the installation groove (401) and the second clamping plate (45) is located in the sliding groove (400) and moves up and down.

3. An adjustable clamping device for turbine blade machining according to claim 2, characterized in that, The sliding groove (400) is provided with a lead screw (41), and a sliding block (42) is sleeved on the outer periphery of the lead screw (41) and connected to the clamping plate (45). The top end of the lead screw (41) is connected to the output end of the rotary motor (43).

4. An adjustable clamping device for turbine blade machining according to claim 2, characterized in that, The opposing surfaces of clamping plate one (44) and clamping plate two (45) are respectively provided with rubber pads (46) with protrusions (460).

5. An adjustable clamping device for turbine blade machining according to claim 4, characterized in that, The protrusions (460) of the clamping plate one (44) and clamping plate two (45) are staggered.

6. An adjustable clamping device for turbine blade machining according to claim 4, characterized in that, The bottom of the clamping plate (44) is provided with a reinforcing rod (47) which is fixedly connected to the column (40).

7. An adjustable clamping device for turbine blade machining according to claim 4, characterized in that, Support seats (48) are respectively provided above the first adjustment plate (20) and the second adjustment plate (21), and the bottom end of the column (40) is located inside the support seat (48).

8. An adjustable clamping device for turbine blade machining according to claim 4, characterized in that, The end of the first adjustment plate (20) is provided with a telescopic rod (200), and the end of the second adjustment plate (21) is provided with a sleeve (210). The telescopic rod (200) is located in the telescopic hole (211) inside the sleeve (210) and the second adjustment plate (21).

9. An adjustable clamping device for turbine blade machining according to claim 4, characterized in that, The drive assembly (3) includes a dual drive motor (30), which is located in the moving slot (10) of the base (1). Two bidirectional threaded rods (31) are respectively provided at both ends of the dual drive motor (30), and moving blocks (33) connected to the first adjustment plate (20) and the second adjustment plate (21) are respectively sleeved on the outer periphery of the bidirectional threaded rods (31).

10. An adjustable clamping device for turbine blade machining according to claim 9, characterized in that, The bottom of the dual drive motor (30) is provided with a mounting base (32), and the two ends of the mounting base (32) are respectively provided with guide rods (11) that penetrate the bottom of the moving block (33).

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