A cleaning mechanism and a working device for the interior of a generator enclosed busbar

Abstract

This utility model discloses a cleaning mechanism and an internal working device for a generator enclosed busbar. It includes a cleaning component with cleaning blades for cleaning dust from the surface of insulators, a driving component mounted on the cleaning component to control its movement, and a driving tenon at the driving end of the driving component. A mounting assembly is disposed between the driving component and the cleaning component, including a receiving cavity inside the cleaning component, and connecting plates one and two for transmission connection between the driving component and the cleaning component. The advantages of this utility model are that by driving the cleaning component and cleaning blades to rotate, the cleaning of dust on the surface of fixed insulators can be achieved. Simultaneously, the cooperation of the receiving cavity and mounting sleeve, among other related structures, achieves the effect of embedding the driving component within the cleaning component, making the entire cleaning mechanism more compact, reducing its volume, improving the movement efficiency of the cleaning component, and making the cleaning mechanism lightweight and easy to operate in confined spaces.

Description

Technical Field

[0001] This utility model relates to the field of generator testing, and in particular to a cleaning mechanism and a working device for the inside of a generator enclosed busbar. Background Technology

[0002] A generator is a device that converts mechanical energy into electrical energy. It is typically equipped with fixed insulators because the stator and rotor windings of a generator are usually under high voltage. Fixed insulators effectively isolate these energized components from the casing (grounded part) and other non-energized components, preventing high-voltage arcing and short-circuit faults, and ensuring the safe operation of the generator. However, during generator operation, fixed insulators easily accumulate dust. Since dust contains various impurities, it increases the surface conductivity of the insulators, leading to a significant decrease in their insulation performance. Therefore, regular cleaning of the insulators is necessary. However, existing cleaning machines, due to their power components, are large and lack maneuverability, making them unsuitable for use in confined generator sets. Utility Model Content

[0003] Therefore, the technical problem to be solved by this utility model is that the existing cleaning machines are large in size and not suitable for use in narrow generator sets.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a cleaning mechanism, comprising...

[0005] As a preferred embodiment of the cleaning mechanism of this utility model, the cleaning component is provided with cleaning blades for cleaning dust on the surface of the insulator, and a driving component installed on the cleaning component to control the movement of the cleaning component. The driving end of the driving component is provided with a driving tenon rod. The mounting assembly is disposed between the driving component and the cleaning component, including a receiving cavity disposed inside the cleaning component, and a connecting plate one and a connecting plate two disposed between the driving component and the cleaning component for transmission connection.

[0006] As a preferred embodiment of the cleaning mechanism of this utility model, the receiving cavity is provided with an installation sleeve, the installation sleeve is provided with a placement cavity for installing the driving component, the connecting plate one and the connecting plate two are detachably connected by bolts, and the connecting plate two is fixedly connected to the inner wall of the receiving cavity, and the connecting plate one is provided with a driving mortise hole at the center position that engages with the driving tenon rod.

[0007] As a preferred embodiment of the cleaning mechanism of this utility model, the mounting sleeve is provided with a friction-reducing sleeve, and the inner and outer walls of the friction-reducing sleeve are in sliding contact with the mounting sleeve and the inner wall of the receiving cavity, respectively.

[0008] As a preferred embodiment of the cleaning mechanism of this utility model, the cleaning component is provided with a fixed housing that can accommodate the relevant structures of the cleaning mechanism. The fixed housing is equipped with a mounting base that is rotatably connected to the cleaning component. The end of the mounting sleeve away from the mounting base passes through the receiving cavity and is connected to the fixed housing.

[0009] As a preferred embodiment of the cleaning mechanism of this utility model, the placement cavity is provided with a connecting hole one at the end away from the driving component, which is connected to the outside, and the fixed housing is provided with a connecting hole two corresponding to the connecting hole one. Power lines connected to the driving component are provided in the connecting hole one and the connecting hole two.

[0010] As a preferred embodiment of the cleaning mechanism of this utility model, the fixed housing is provided with a cleaning area for accommodating insulators, and the inner wall of the cleaning area is provided with a limiting baffle that abuts against the insulators.

[0011] As a preferred embodiment of the cleaning mechanism of this utility model, a dust suction component is provided on the fixed housing at a position opposite to the cleaning area.

[0012] The beneficial effects of the cleaning mechanism of this utility model are as follows: by driving the cleaning component and cleaning blades to rotate, the dust on the surface of the fixed insulator can be cleaned. At the same time, by utilizing the cooperation of related structures such as the receiving cavity and the mounting sleeve, the driving component is built into the cleaning component, making the structure of the entire cleaning mechanism more compact, reducing the size of the cleaning mechanism, and improving the movement efficiency of the cleaning component. This makes the cleaning mechanism lightweight and simple, and easy to operate in narrow spaces.

[0013] Another objective of this invention is to provide an internal working device for a generator enclosed busbar, which aims to solve the problem of insufficient comprehensive internal detection of the enclosed busbar in existing generators.

[0014] To solve the above-mentioned technical problems, the present invention also provides the following technical solution: an internal working device for a generator enclosed busbar, comprising a cleaning mechanism; and a detection component, which is disposed on a fixed housing and includes a detection groove formed on the fixed housing, wherein a detection slider and a transmission component for controlling the sliding of the detection slider are installed in the detection groove, and an observation module is mounted on the detection slider.

[0015] As a preferred embodiment of the generator enclosed busbar internal working device of this utility model, the transmission component includes a stroke motor and a transmission screw fixedly installed in the detection groove, and a transmission gear set is installed between the stroke motor and the transmission screw. The transmission screw is threadedly connected to the detection slider. The detection groove is provided with a guide rod parallel to the transmission screw, and the guide rod is slidably connected to the detection slider.

[0016] As a preferred embodiment of the generator enclosed busbar internal working device of this utility model, wherein: the two ends of the detection slide are provided with limit switches connected to the travel motor, and the side of the detection slider away from the observation module is provided with a transmission protrusion that abuts against the limit switch.

[0017] The beneficial effects of the generator enclosed busbar internal working device of this utility model are: through the cooperation of the observation module and the detection slider and other mechanisms, a comprehensive observation of the appearance of the generator enclosed busbar or fixed insulator is realized, which increases the quality of the generator set appearance inspection and is conducive to the promotion of the equipment. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments of this utility model will be briefly described below. Obviously, the drawings described below only relate to some embodiments of this utility model and are not intended to limit the scope of this utility model. Wherein:

[0019] Figure 1 A cross-sectional view of the fixed housing structure in the utility model is shown;

[0020] Figure 2 A schematic diagram of the internal cross-sectional structure of the cleaning component in the utility model is shown;

[0021] Figure 3 It shows Figure 2 Enlarged structural diagram of region A in the middle;

[0022] Figure 4 A schematic diagram of the installation sleeve, friction-reducing sleeve, and connecting plate in the utility model is shown.

[0023] Figure 5 A three-dimensional structural schematic diagram of the utility model is shown;

[0024] Figure 6 A schematic diagram of the disassembled structure of the transmission component in the utility model is shown. Detailed Implementation

[0025] To enable those skilled in the art to better understand this utility model, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0026] The terminology used in this invention refers to those general terms currently widely used in the art in consideration of the functionality of this invention; however, these terms may vary according to the intent, precedent, or new technology of those skilled in the art. Furthermore, specific terms may be chosen by the applicant, and in such cases, their detailed meanings will be described in the detailed description of this invention. Therefore, the terminology used in this specification should not be construed as simple names, but rather based on the meaning of the terms and the overall description of this invention.

[0027] This embodiment provides a cleaning mechanism, such as Figure 1 As shown, a fixed insulator and a cleaning blade 11 in contact with the fixed insulator are placed in the cleaning area 41. The cleaning component 1 is connected to the fixed housing 4 through the mounting base 37 and mounting sleeve 34 set at both ends. Therefore, during the cleaning process, the cleaning component 1 and the cleaning blade 11 can be rotated by the drive component 2 built into the cleaning component 1 to achieve the cleaning of dust on the surface of the fixed insulator.

[0028] like Figure 2 and Figure 3 As shown, the driving component 2 is disposed in the placement cavity 35 and fixedly installed together with the top of the placement cavity 35. The output end of the driving component 2 passes through the placement cavity 35 and is equipped with a driving tenon 21. Figure 3 As shown, both connecting plate 32 and connecting plate 33 have corresponding bolt holes, facilitating the connection of connecting plate 32 and connecting plate 33 together by bolts. Furthermore, from... Figure 4 As can be seen, the center of the connecting plate 32 is provided with a drive mortise 22 that fits into the drive tenon 21.

[0029] During cleaning, the drive component 2, located in the placement cavity 35, drives the connecting plate 33 to move through the interlocking of the drive tenon 21 and the drive mortise 22. Figure 2 As can be seen, the connecting plate 2 33 is fixedly connected to the inner wall of the receiving cavity 31. Therefore, when the connecting plate 2 33 rotates, it will drive the cleaning component 1 connected to it to rotate, thereby causing the cleaning blades 11 installed on the outside of the cleaning component 1 to rotate and clean the dust on the fixed insulator. This method of installing the driving component 2 inside the cleaning component 1 makes the structure of the entire cleaning mechanism more compact, reduces the volume of each structure, makes the cleaning mechanism lighter and simpler, and facilitates operation in narrow spaces. At the same time, compared with traditional external transmission methods, such as belt drive or chain drive, the built-in driving component 2 can avoid multi-stage transmission occupying too much space, thereby freeing up more space for other components or functional modules of the cleaning mechanism, which is beneficial to the overall design of the equipment. Moreover, the power transmission of the built-in driving component 2 is more direct, reducing energy loss in the transmission process, improving power transmission efficiency, enabling the cleaning component 1 to work more efficiently, and increasing the cleaning effect. In addition, from Figure 1 As can be seen, a dust-collecting component 5 is provided on the fixed housing 4 at a position opposite to the cleaning area 41. Therefore, after the cleaning component 1 sweeps the dust off the fixed insulator, the dust-collecting component 5 will absorb the dust, preventing it from being adsorbed onto other parts of the generator set during the falling process, thereby ensuring the normal operation of the generator set.

[0030] like Figure 1 and Figure 2As shown, the mounting sleeve 34 is connected to the fixed housing 4 at the end of the connection and has a connecting hole 38 that communicates with the placement cavity 35. The fixed housing 4 is provided with a connecting hole 39 that corresponds to the connecting hole 38. During normal use, the power cord connected to the drive component 2 can extend into the placement cavity 35 through the connecting hole 38 and the connecting hole 39 without affecting the normal rotation of the cleaning component 1, thus ensuring the cleaning work.

[0031] from Figure 2 As can be seen, the mounting sleeve 34 is disposed in the receiving cavity 31. During the cleaning process of this device, the inner wall of the receiving cavity 31 will rotate around the mounting sleeve 34, thereby causing friction with the mounting sleeve 34. To avoid wear on the outer wall of the mounting sleeve 34 and the inner wall of the receiving cavity 31, affecting their service life, in this embodiment, a friction-reducing sleeve 36 is sleeved between the mounting sleeve 34 and the inner wall of the receiving cavity 31, and the inner and outer walls of the friction-reducing sleeve 36 slide in contact with the mounting sleeve 34 and the inner wall of the receiving cavity 31, respectively. This arrangement ensures that the mounting sleeve 34 and the receiving cavity 31 do not... Direct contact disperses friction between the mounting sleeve 34 and the anti-friction sleeve 36, and between the anti-friction sleeve 36 and the receiving cavity 31, thereby reducing direct wear between the mounting sleeve 34 and the receiving cavity 31. Meanwhile, the cleaning component 1 may experience vibration or impact during its movement, which can exacerbate wear between the mounting sleeve 34 and the receiving cavity 31. The presence of the anti-friction sleeve 36 can provide a certain buffering effect, absorbing some vibration and impact energy, reducing direct collision and impact between the mounting sleeve 34 and the receiving cavity 31, and thus reducing wear.

[0032] The cleaning blades 11 are generally made of nylon because nylon has good insulation properties, wear resistance, and a certain degree of elasticity, which can withstand friction with the insulator surface during the cleaning process. Figure 1 As can be seen, in order to facilitate cleaning the dust on the fixed insulator, a part of the cleaning blade 11 has extended into the cleaning area 41. In order to avoid excessive compression of the fixed insulator and unnecessary damage to the cleaning blade 11, a limiting baffle 42 that abuts against the fixed insulator is provided in the cleaning area 41 in this embodiment. The fixed insulator with this setting can contact the cleaning blade 11, but will not excessively compress the cleaning blade 11, thereby achieving the desired cleaning effect and protecting the cleaning blade 11.

[0033] This embodiment provides a working device for the interior of a generator enclosed busbar, such as... Figure 5As shown, the fixed housing 4 is provided with a detection groove 61 for the detection slider 62 to slide in. The detection slider 62 is equipped with an observation module 63 of model IMX298AF and a transmission component 64 for controlling the movement of the detection slider 62. Therefore, during use, the detection slider 62 can be controlled to move up and down in the detection groove 61 by the transmission component 64. During the movement, the observation module 63 is used to conduct a comprehensive observation of the appearance of the generator's enclosed busbar or fixed insulator, so as to realize the relevant testing work of the generator set. Since the observation module 63 is an existing product, it will not be described in detail in this solution.

[0034] like Figure 5 and Figure 6 As shown, the detection slide 61 is equipped with a transmission screw 642 and a guide rod 643. The guide rod 643 is slidably connected to the detection slider 62, and the transmission screw 642 is threadedly connected to the detection slider 62. Therefore, when the control stroke motor 641 is running, the transmission gear set 646 connected to it will drive the transmission screw 642 to rotate, realizing the lifting and lowering of the detection slider 62. At the same time, when the limit switches 644 set at both ends of the detection slide 61 contact the transmission protrusion 645 installed on the detection slider 62, they will control the transmission screw 642 to rotate in the opposite direction through the stroke motor 641, so that the detection component 6 can comprehensively observe the internal condition of the generator enclosed bus.

[0035] Finally, it should be noted that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of this utility model.

Claims

1. A cleaning mechanism, characterized in that: include, The cleaning component (1) is provided with cleaning blades (11) for cleaning dust on the surface of the insulator, and a drive component (2) installed on the cleaning component (1) to control the movement of the cleaning component (1), and the drive end of the drive component (2) is provided with a drive tenon (21). The mounting component (3) is disposed between the drive component (2) and the cleaning component (1), including a receiving cavity (31) disposed inside the cleaning component (1), and a connecting plate one (32) and a connecting plate two (33) disposed between the drive component (2) and the cleaning component (1) for transmission connection.

2. The cleaning mechanism according to claim 1, characterized in that: The receiving cavity (31) is provided with an installation sleeve (34), and the installation sleeve (34) is provided with a placement cavity (35) for installing the driving component (2). The first connecting plate (32) and the second connecting plate (33) are detachably connected by bolts, and the second connecting plate (33) is fixedly connected to the inner wall of the receiving cavity (31). The center of the first connecting plate (32) is provided with a driving mortise hole (22) that engages with the driving tenon rod (21).

3. The cleaning mechanism according to claim 2, characterized in that: The mounting sleeve (34) is covered with a friction-reducing sleeve (36), and the inner and outer walls of the friction-reducing sleeve (36) slide in contact with the mounting sleeve (34) and the inner wall of the receiving cavity (31), respectively.

4. The cleaning mechanism according to claim 2, characterized in that: The cleaning component (1) is provided with a fixed housing (4) and a mounting base (37) rotatably connected to the cleaning component (1) is installed inside the fixed housing (4). The end of the mounting sleeve (34) away from the mounting base (37) passes through the receiving cavity (31) and is connected to the fixed housing (4).

5. The cleaning mechanism according to claim 4, characterized in that: The placement cavity (35) is provided with a communication hole 1 (38) at the end away from the driving member (2) to communicate with the outside, and the fixed housing (4) is provided with a communication hole 2 (39) corresponding to the communication hole 1 (38). The communication hole 1 (38) and the communication hole 2 (39) are provided with power lines connected to the driving member (2).

6. The cleaning mechanism according to claim 5, characterized in that: The fixed housing (4) is provided with a cleaning area (41) for accommodating insulators, and the inner wall of the cleaning area (41) is provided with a limiting baffle (42) that abuts against the insulators.

7. The cleaning mechanism according to claim 6, characterized in that: A vacuuming component (5) is provided on the fixed housing (4) at a position opposite to the cleaning area (41).

8. A working device for the interior of a generator enclosed busbar, characterized in that: Includes the cleaning mechanism described in any one of claims 4 to 7; and, The detection component (6) is disposed on the fixed housing (4) and includes a detection groove (61) formed on the fixed housing (4). A detection slider (62) and a transmission component (64) for controlling the sliding of the detection slider (62) are installed in the detection groove (61). An observation module (63) is mounted on the detection slider (62).

9. The generator enclosed busbar internal working device according to claim 8, characterized in that: The transmission component (64) includes a stroke motor (641) and a transmission screw (642) fixedly installed in the detection slide (61), and a transmission gear set (646) is installed between the stroke motor (641) and the transmission screw (642). The transmission screw (642) is threadedly connected to the detection slider (62). The detection slide (61) is provided with a guide rod (643) parallel to the transmission screw (642), and the guide rod (643) is slidably connected to the detection slider (62).

10. The generator enclosed busbar internal working device according to claim 9, characterized in that: The detection slide (61) has limit switches (644) at both ends connected to the stroke motor (641), and the detection slider (62) has a transmission protrusion (645) on the side away from the observation module (63) that abuts against the limit switch (644).

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