A rapid straightening device for aluminum profile processing

Abstract

This utility model relates to the technical field of aluminum profile processing and discloses a rapid straightening device for aluminum profile processing. It includes a base frame assembly, with movable adjustment components installed on both sides of the top of the base frame assembly. A mounting bracket assembly is installed at the end of each movable adjustment component, and the mounting bracket assembly is positioned on the top of the base frame assembly. Height adjustment components are installed on both sides of the mounting bracket assembly, and width adjustment components are installed on the outer sides of both mounting bracket assemblies. By installing width adjustment components on the device, this utility model allows for the adjustment of materials to meet different size requirements through a combination of width and height adjustment components. This provides broader support for material size shaping.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum profile processing, specifically to a rapid straightening device for aluminum profile processing. Background Technology

[0002] Aluminum profiles often bend or twist during processing due to extrusion and cooling, affecting subsequent use and precision. Traditional straightening methods rely on manual operation or simple machinery, which are inefficient and difficult to guarantee accuracy. With the development of industrial automation, the demand for efficient and precise straightening devices is increasing. Rapid straightening devices, through automated control systems and high-precision sensors, can monitor profile deformation in real time and make rapid adjustments, significantly improving straightening efficiency and accuracy, and meeting the high-quality processing requirements of modern manufacturing for aluminum profiles.

[0003] Application number CN202121257420.X discloses an aluminum profile straightening device, including an aluminum profile straightening mechanism body, a straightening mechanism fixing base, a straightening mechanism clamping top plate, an auxiliary aluminum tube straightening component, and a straightening aluminum tube receiving mechanism. The straightening mechanism fixing base is located at the bottom of the aluminum profile straightening mechanism body, and a straightening mechanism clamping top plate is located on one side of the top of the straightening mechanism fixing base. An auxiliary aluminum tube straightening component is located on the side of the straightening mechanism clamping top plate, and a straightening aluminum tube receiving mechanism is located at the top inner side of the straightening mechanism fixing base. This device has a simple structure and is easy to operate, enabling rapid straightening of bent aluminum profiles, improving the reusability of aluminum profiles, and reducing the processing cost of aluminum profile products. However, it has a shortcoming: the device is not yet able to be adjusted to meet different size requirements, making it lack flexibility in application. Utility Model Content

[0004] The purpose of this invention is to provide a rapid straightening device for aluminum profile processing, which solves the problem that the device is not able to be adjusted to meet different size requirements, thus making it lack flexibility in application.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a rapid straightening device for aluminum profile processing, including a base frame assembly. Movable adjustment components are installed on both sides of the top of the base frame assembly. An installation bracket assembly is installed at the end of the movable adjustment component. The installation bracket assembly is limited and installed on the top of the base frame assembly. Height adjustment components are installed on both sides of the installation bracket assembly. Width adjustment components are installed on the outer sides of the two installation bracket assemblies.

[0007] The width adjustment assembly includes a fixing plate, which is installed on both outer ends of the straightening bracket. A telescopic screw is installed in the middle of the fixing plate, and a knob is installed on the outer side of the telescopic screw. A rotating shaft plate is connected to the end of the telescopic screw, and the rotating shaft plate is connected to both outer ends of the straightening bracket by a hinge.

[0008] Furthermore, the base frame assembly includes a base, with movable slide rails installed on both sides of the top of the base, and limiting side plates installed at both ends of the base. Meanwhile, a central base is installed in the middle of the base, and a pneumatic telescopic pump is installed in the middle of the central base. A push rod is installed on the top of the pneumatic telescopic pump, and a pulley bracket is installed on the top of the push rod.

[0009] Furthermore, the movable adjustment assembly includes a pneumatic rod, one end of which is installed on the inner wall of the limiting side plate, and a telescopic rod is installed at the end of the pneumatic rod. A movable slide plate is installed at the end of the telescopic rod, and the bottom of the movable slide plate is limited to slide on the top of the movable slide rail by a movable pulley.

[0010] Furthermore, the mounting bracket assembly includes a straightening bracket, which is mounted on top of two movable slide plates. The straightening bracket has threaded openings on both sides of its top, adjustment grooves on the upper sides of both sides of the movable slide plates, and mounting holes on the bottom sides of both sides of the movable slide plates.

[0011] Furthermore, the height adjustment assembly includes a handwheel and a matching roller. A threaded rod is installed at the bottom of the handwheel. The threaded rod is limited and installed inside the threaded opening. A lifting slide frame is installed at the bottom of the threaded rod. The lifting slide frame is slidably installed inside the adjustment groove. An adjustment roller shaft is limited and installed in the middle of the lifting slide frame by an electric rotating rod. The matching roller is limited and installed in the middle of the mounting hole by an electric rotating rod.

[0012] Furthermore, a vertical roller is installed at the intermediate limit of the upper and lower rotating shaft plates.

[0013] This utility model has the following beneficial effects:

[0014] (1) The aluminum profile processing quick straightening device of this utility model has a width adjustment component installed on the device, so that when using the device, the material can be adjusted to different size requirements by combining the width adjustment component with the height adjustment component. This allows the device to provide a wider range of effects in shaping material size.

[0015] (2) The present invention provides a fast straightening device for aluminum profile processing. By installing a movable adjustment component on the device, the device can be stretched to both sides during the straightening process to improve the straightening effect.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a rapid straightening device for aluminum profile processing according to the present invention;

[0019] Figure 2 This is a side view of the structure of a rapid straightening device for aluminum profile processing according to the present invention.

[0020] Figure 3 This is a schematic diagram of the width adjustment component of a rapid straightening device for aluminum profile processing according to this utility model;

[0021] Figure 4 This is a schematic diagram of the base frame assembly of a rapid straightening device for aluminum profile processing according to this utility model;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Base frame assembly; 2. Mobility adjustment assembly; 3. Mounting bracket assembly; 4. Height adjustment assembly; 5. Width adjustment assembly; 101. Base; 102. Mobility slide rail; 103. Limiting side plate; 104. Center base; 105. Pneumatic telescopic pump; 106. Push rod; 107. Pulley bracket; 201. Pneumatic rod; 202. Telescopic rod; 203. Mobility slide plate; 204. Mobility pulley; 301. Straightening bracket; 302. Adjustment groove; 303. Mounting hole; 304. Threaded opening; 401. Handwheel; 402. Threaded rod; 403. Lifting slide frame; 404. Adjusting roller; 405. Matching roller; 501. Fixing plate; 502. Telescopic screw; 503. Knob; 504. Rotating shaft plate; 505. Vertical roller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a rapid straightening device for aluminum profile processing, including a base frame assembly 1, movable adjustment components 2 are installed on both sides of the top of the base frame assembly 1, and mounting bracket assembly 3 is installed at the end of the movable adjustment components 2. The mounting bracket assembly 3 is limited and installed on the top of the base frame assembly 1, and height adjustment components 4 are installed on both sides of the mounting bracket assembly 3. At the same time, width adjustment components 5 are installed on the outer sides of the two mounting bracket assemblies 3.

[0026] The width adjustment assembly 5 includes a fixing plate 501, which is installed on both outer ends of the straightening bracket 301. A telescopic screw 502 is installed in the middle of the fixing plate 501. A knob 503 is installed on the outer side of the telescopic screw 502. A rotating shaft plate 504 is connected to the end of the telescopic screw 502. The rotating shaft plate 504 is connected to both outer ends of the straightening bracket 301 by a hinge.

[0027] By installing the width adjustment component 5 on the device, the material can be adjusted to meet different size requirements when using the device, through the combination of the width adjustment component 5 and the height adjustment component 4. This allows the device to provide broader support for material size shaping.

[0028] The base frame assembly 1 includes a base 101, with movable slide rails 102 installed on both sides of the top of the base 101, and limiting side plates 103 installed at both ends of the base 101. A central base 104 is installed in the middle of the base 101, and a pneumatic telescopic pump 105 is installed in the middle of the central base 104. A push rod 106 is installed on the top of the pneumatic telescopic pump 105, and a pulley bracket 107 is installed on the top of the push rod 106. The aluminum profile is placed on the pulley bracket 107 of the base frame assembly 1. The push rod 106 is driven to rise and fall by the pneumatic telescopic pump 105 to adjust the height of the bracket and ensure that the aluminum profile is in contact with the straightening roller shaft. The movable slide rails 102 and the limiting side plates 103 provide horizontal movement guidance and limitation to prevent the aluminum profile from deviating.

[0029] The movable adjustment assembly 2 includes a pneumatic rod 201. One end of the pneumatic rod 201 is installed on the inner wall of the limiting side plate 103, and a telescopic rod 202 is installed at the end of the pneumatic rod 201. A movable slide plate 203 is installed at the end of the telescopic rod 202. The bottom of the movable slide plate 203 is limited and slidable on the top of the movable slide rail 102 by a movable pulley 204. The pneumatic rod 201 in the movable adjustment assembly 2 pushes the telescopic rod 202 to extend and retract, causing the movable slide plate 203 to slide along the movable slide rail 102 of the base frame 101, thereby adjusting the position of the mounting bracket assemblies 3 on both sides. The sliding range of the movable slide plate 203 is constrained by the limiting side plate 103 to ensure that the straightening range covers the entire length of the aluminum profile.

[0030] Mounting bracket assembly 3 includes a straightening bracket 301, which is mounted on the top of two movable slide plates 203. The straightening bracket 301 has threaded openings 304 on both sides of its top. The movable slide plates 203 have adjustment grooves 302 on their upper sides and mounting holes 303 on their bottom sides.

[0031] The height adjustment component 4 includes a handwheel 401 and a matching roller 405. A threaded rod 402 is installed at the bottom of the handwheel 401. The threaded rod 402 is limited and installed inside the threaded opening 304. A lifting slide frame 403 is installed at the bottom of the threaded rod 402. The lifting slide frame 403 is slidably installed inside the adjustment groove 302. An adjustment roller shaft 404 is limited and installed in the middle of the lifting slide frame 403 by an electric rotating rod. The matching roller 405 is limited and installed in the middle of the mounting hole 303 by an electric rotating rod. Rotating the handwheel 401 causes the lifting slide frame 403 to move up and down along the adjustment groove 302 via the threaded rod 402, thereby controlling the height of the adjustment roller shaft 404. The adjustment roller shaft 404 and the matching roller 405 at the bottom form a clamping area, applying vertical pressure to the aluminum profile. The roller shaft is driven to rotate by the electric rotating rod to achieve dynamic straightening.

[0032] Vertical rollers 505 are installed at the middle limit of the upper and lower rotating shaft plates 504. The vertical rollers 505 apply lateral pressure from both sides to eliminate the lateral deformation of the profile. The pneumatic telescopic pump 105 dynamically adjusts the height of the push rod 106 according to the degree of bending of the aluminum profile to help maintain stability during the straightening process. The coordinated action of the height, width and position of each adjustment component ensures the straightening accuracy and is suitable for aluminum profiles with different cross-sectional dimensions and degrees of bending.

[0033] The base frame assembly 1 serves as the basic support structure. The top movable slide rail 102 and the pneumatic telescopic pump 105 on the central base 104 work together: the pneumatic telescopic pump 105 drives the push rod 106 to rise, causing the pulley bracket 107 to lift the aluminum profile, suspending it and initially centering it. The limiting side plate 103 prevents the aluminum profile from shifting during straightening. The width adjustment assembly 5 drives the telescopic screw 502 to extend and retract via the rotating knob 503, causing the rotating shaft plate 504 to rotate along the hinge, thereby adjusting the spacing of the vertical rollers 505 on both sides to accommodate aluminum profiles of different widths. The hinge of the rotating shaft plate 504... The chain design allows the vertical roller 505 to remain in contact with the surface of the aluminum profile during adjustment, ensuring uniform distribution of straightening pressure. The pneumatic rod 201 in the movable adjustment assembly 2 pushes the telescopic rod 202 to extend or retract, causing the movable slide plate 203 to slide along the movable slide rail 102 of the base frame 101, thereby adjusting the position of the mounting bracket assemblies 3 on both sides. The sliding range of the movable slide plate 203 is constrained by the limiting side plate 103, ensuring that the straightening range covers the entire length of the aluminum profile. The height adjustment assembly 4 drives the threaded rod 402 to rise and fall within the threaded opening 304 by rotating the handwheel 401, thus driving the lifting slide frame 403. The aluminum profile slides up and down along the adjusting groove 302, thereby adjusting the height of the adjusting roller 404. The adjusting roller 404 and the bottom moving roller 405 form an upper and lower clamping structure: the adjusting roller 404 actively rotates through an electric rotating rod, driving the aluminum profile forward, while the moving roller 405 passively rotates to reduce friction, and at the same time, cooperates with the adjusting roller 404 to apply vertical pressure, gradually correcting the bending of the aluminum profile. The aluminum profile passes through the device at a uniform speed under the clamping of the adjusting roller 404 and the moving roller 405. The vertical roller 505 applies lateral pressure from both sides to eliminate the lateral deformation of the profile. Pneumatic telescopic pump 1 05 The height of the push rod 106 is dynamically adjusted according to the curvature of the aluminum profile to help maintain stability during the straightening process. The coordinated action of the height, width, and position of each adjustment component ensures straightening accuracy. It is suitable for aluminum profiles with different cross-sectional dimensions and curvature. The height, width, and position can be quickly adjusted through pneumatic, manual, and screw mechanisms to adapt to diverse processing needs. The electric roller drives the aluminum profile for automatic feeding, and the pneumatic components provide dynamic support to improve straightening efficiency and consistency. The design of the moving slide rail, limit side plate, and hinge ensures mechanical stability during the adjustment process and avoids secondary deformation.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A quick straightening device for aluminum profile machining, comprising a chassis assembly (1), characterized in that: The base frame assembly (1) is equipped with movable adjustment components (2) on both sides of the top. The movable adjustment components (2) are equipped with mounting bracket assemblies (3) at their ends. The mounting bracket assemblies (3) are limited to the top of the base frame assembly (1). The mounting bracket assemblies (3) are equipped with height adjustment components (4) on both sides of the mounting bracket assemblies (3). At the same time, the two mounting bracket assemblies (3) are equipped with width adjustment components (5) on their outer sides. The width adjustment component (5) includes a fixing plate (501), which is installed on both outer ends of the straightening bracket (301). A telescopic screw (502) is installed in the middle of the fixing plate (501). A knob (503) is installed on the outer side of the telescopic screw (502), and a rotating shaft plate (504) is connected to the end of the telescopic screw (502). The rotating shaft plate (504) is connected to both outer ends of the straightening bracket (301) by a hinge.

2. The device for fast straightening of aluminum profile processing according to claim 1, characterized in that: The base frame assembly (1) includes a base (101), on which movable slide rails (102) are installed on both sides of the top of the base (101), and limiting side plates (103) are installed at both ends of the base (101). Meanwhile, a central base (104) is installed in the middle of the base (101), and a pneumatic telescopic pump (105) is installed in the middle of the central base (104). A push rod (106) is installed on the top of the pneumatic telescopic pump (105), and a pulley bracket (107) is installed on the top of the push rod (106).

3. The device for fast straightening of aluminum profile processing according to claim 1, characterized in that: The movable adjustment assembly (2) includes a pneumatic rod (201), one end of which is installed on the inner wall of the limiting side plate (103), and a telescopic rod (202) is installed at the end of the pneumatic rod (201). A movable slide plate (203) is installed at the end of the telescopic rod (202), and the bottom of the movable slide plate (203) is limited and slid on the top of the movable slide rail (102) by a movable pulley (204).

4. The rapid straightening device for aluminum profile processing according to claim 1, characterized in that: The mounting bracket assembly (3) includes a straightening bracket (301), which is mounted on the top of two movable slide plates (203). The straightening bracket (301) has threaded openings (304) on both sides of its top. The movable slide plates (203) have adjustment grooves (302) on their upper sides and mounting holes (303) on their bottom sides.

5. The rapid straightening device for aluminum profile processing according to claim 1, characterized in that: The height adjustment assembly (4) includes a handwheel (401) and a matching roller (405). A threaded rod (402) is installed at the bottom of the handwheel (401). The threaded rod (402) is limited and installed inside the threaded opening (304). A lifting slide frame (403) is installed at the bottom of the threaded rod (402). The lifting slide frame (403) is slidably installed inside the adjustment groove (302). An adjustment roller shaft (404) is limited and installed in the middle of the lifting slide frame (403) by an electric rotating rod. The matching roller (405) is limited and installed in the middle of the mounting hole (303) by an electric rotating rod.

6. The rapid straightening device for aluminum profile processing according to claim 1, characterized in that: A vertical roller (505) is installed at the middle limit of the upper and lower rotating shaft plates (504).

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