A workbench for splicing and processing data cable connectors

Abstract

This utility model discloses a workbench for splicing and processing data cable connectors. The workbench includes a fixed support mounted on its top, a control box located behind the support, a cutting mechanism on one side of the control box, a welding mechanism on one side of the cutting mechanism, and a rotating motor on one side of the welding mechanism. A rotating shaft is rotatably connected to both ends of the support, and the output end of the rotating motor is fixedly installed to the rear end of the rotating shaft. Different wires from the data cable harness are sequentially placed into the wire distribution groove. The cutting mechanism cuts and strips the wires, and the welding mechanism welds the connectors to the wires. This reduces the need for manual alignment of the cables, saving time and effort, and reducing labor costs.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically a workbench for splicing and processing data cable connectors. Background Technology

[0002] Data cables are tools for connecting mobile devices and computers. Both ends of a data cable have interfaces for connecting external devices. During the production of data cables, a soldering workbench is used to solder the interfaces to both ends of the data cable.

[0003] When fixing the data cable to the soldering workbench, workers need to manually strip the outer sheath of the data cable and put the exposed wires into the corresponding soldering slots. The manual alignment operation takes a lot of time and effort, which increases labor costs.

[0004] To address this, we propose a workbench for splicing and processing data cable connectors. Utility Model Content

[0005] The purpose of this utility model is to provide a workbench for splicing and processing data cable connectors, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a workbench for splicing and processing data cable connectors, comprising a workbench, a fixed bracket fixedly installed on the top of the workbench, a control box located behind the fixed bracket on the top of the workbench, a cutting mechanism located on one side of the control box on the top of the workbench, a welding mechanism located on one side of the cutting mechanism on the top of the workbench, a rotating motor fixedly installed on one side of the welding mechanism on the top of the workbench, a rotating shaft rotatably connected to both ends of the fixed bracket, the output end of the rotating motor fixedly installed to the rear end of the rotating shaft, a sprocket fixedly installed in the middle of the rotating shaft inside the fixed bracket, a chain drivingly connected to the two sprockets, a fixed seat fixedly installed on the outer circumference of the chain, a positioning block fixedly installed on the rear side of the fixed seat, a branch groove opened on the top of the positioning block, and a material feeding groove fixedly installed on one side of the fixed bracket.

[0007] Optionally, the top of the fixing base is provided with a limiting groove, the number of the branch grooves is the same as the number of wires in the data cable harness, the top layer of the feeding groove is located above the positioning block, the bottom layer of the feeding groove is located below the positioning block, and a support plate is fixedly installed on the top of the front of the fixing bracket.

[0008] Optionally, the cutting mechanism includes a horizontal slide connected to the top of the workbench, and a first electric push rod located at the rear of the horizontal slide. The first electric push rod is fixedly installed to the top of the workbench, and the movable end of the first electric push rod is fixedly installed to the rear of the horizontal slide. A second electric push rod is fixedly installed at the bottom of the horizontal slide. A vertical slide is slidably connected to the middle of the horizontal slide. A first cutting blade, an outer skin cutting blade, and a peeling clamp are sequentially arranged on the front of the vertical slide and the front of the horizontal slide.

[0009] Optionally, a downward electric push rod is fixedly installed on the top of the vertical slide, a pressure head is fixedly installed on the bottom of the downward electric push rod, a positioning pressure strip is fixedly installed in the middle of the vertical slide and located directly above the fixed seat, the lower half of the first cutting blade, the outer skin cutting blade and the peeling clamp are fixedly installed on the front of the horizontal slide, the upper half of the first cutting blade, the outer skin cutting blade and the peeling clamp are fixedly installed on the bottom of the vertical slide, and a waste trough located below the first cutting blade, the outer skin cutting blade and the peeling clamp is fixedly installed through the worktable.

[0010] Optionally, the welding mechanism includes a fixed frame fixedly installed on the top of the workbench, a third electric push rod fixedly installed on the top of the fixed frame, a solder wire feeding assembly provided on one side of the fixed frame, a movable frame horizontally slidably connected to the middle of the other side of the fixed frame, a guide cylinder fixedly installed at the bottom of the third electric push rod, a feeding push rod located below the movable frame fixedly installed on the side of the fixed frame, and a feeding seat located in front of the feeding push rod fixedly installed on the side of the fixed frame.

[0011] Optionally, a guide groove is provided in the middle of the movable frame, the guide cylinder is slidably connected to the inside of the guide groove, a welding head is provided on the front of the movable frame above the welding seat, a fourth electric push rod is fixedly installed on the front of the movable frame in front of the welding head, and a welding pressure claw is fixedly installed on the bottom of the fourth electric push rod above the welding seat.

[0012] Optionally, the feeding seat is configured with a vibrating feeding mechanism, and the movable end of the feeding push rod is fixedly installed with a square push rod that is slidably connected through the middle of the feeding seat.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This data cable connector splicing and processing workbench uses a fixed base to place the data cable into the limiting groove at the top of the fixed base. Then, the different wires in the data cable bundle are placed into the wire distribution groove in sequence. A rotating motor drives the chain and the fixed base to rotate step by step. The wires are cut and stripped by a cutting mechanism, and then the connector is welded to the wires by a welding mechanism. The welded data cable moves to the unloading trough as the fixed base rotates. The unloading trough unloads and collects the welded data cable, reducing the need for workers to manually straighten the cable, saving time and effort, and reducing labor costs.

[0015] This data cable connector splicing processing workbench, equipped with a cutting mechanism and a welding mechanism, allows for fully automated welding of the data cable connector splicing process. When the data cable moves to the cutting mechanism, the vertical slide moves down, and the positioning pressure bar presses the data cable firmly. The wire is then cut sequentially by the first cutting blade and the outer sheath cutting blade. When the wire moves to the stripping clamp, the electric push rod is pressed down to push the pressure head to press the data cable firmly. Then, the first electric push rod pulls the horizontal slide and the stripping clamp backward to remove the insulation layer of the wire. The wire then moves to the welding mechanism, where it is aligned with the connector head pushed to the welding seat by the feeding push rod through the feeding seat. Finally, welding is performed by the welding head. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a workbench for splicing and processing data cable connectors according to the present invention;

[0017] Figure 2 This is a structural diagram of a fixed bracket for a workbench used in data cable connector splicing processing according to the present invention;

[0018] Figure 3 This utility model relates to a workbench for splicing and processing data cable connectors. Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a schematic diagram of the cutting mechanism of a workbench for splicing and processing data cable connectors according to the present invention.

[0020] Figure 5 This is a schematic diagram of the welding mechanism of a workbench for splicing and processing data cable connectors according to the present invention.

[0021] In the diagram: 1. Workbench; 2. Fixed bracket; 3. Rotary motor; 4. Shaft; 5. Sprocket; 6. Chain; 7. Fixed base; 8. Positioning block; 9. Dividing groove; 10. Feeding groove; 11. Support plate; 12. Cutting mechanism; 1201. First electric push rod; 1202. Horizontal slide; 1203. Second electric push rod; 1204. Vertical slide; 1205. First cutting blade; 1206. Outer skin cutting blade; 1207. Peeling clamp; 1208. Downward pressing... 1209 Electric push rod; 1210 Pressure head; 1211 Waste trough; 1211 Positioning pressure bar; 13 Welding mechanism; 1301 Fixed stand; 1302 Third electric push rod; 1304 Guide cylinder; 1305 Moving frame; 1306 Guide chute; 1307 Solder wire feeding assembly; 1308 Feeding push rod; 1309 Feeding seat; 1310 Welding head; 1311 Fourth electric push rod; 1312 Welding claw; 14 Control box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 5This utility model provides a workbench for splicing and processing data cable connectors, including a workbench 1, a fixed bracket 2 fixedly mounted on the top of the workbench 1, a control box 14 located behind the fixed bracket 2 on the top of the workbench 1, a cutting mechanism 12 located on one side of the control box 14 on the top of the workbench 1, a welding mechanism 13 located on one side of the cutting mechanism 12 on the top of the workbench 1, a rotary motor 3 fixedly mounted on one side of the welding mechanism 13 on the top of the workbench 1, a rotating shaft 4 rotatably connected to both ends of the fixed bracket 2, the output end of the rotary motor 3 fixedly mounted to the rear end of the rotating shaft 4, a sprocket 5 fixedly mounted in the middle of the rotating shaft 4 inside the fixed bracket 2, a chain 6 drivingly connected to the two sprockets 5, a fixed seat 7 fixedly mounted on the outer circumference of the chain 6, a positioning block 8 fixedly mounted on the rear side of the fixed seat 7, a branch groove 9 opened on the top of the positioning block 8, and a branch groove 9 on one side of the fixed bracket 2. A feeding trough 10 is fixedly installed. A limiting groove is opened on the top of the fixing seat 7. The number of wire distribution grooves 9 is the same as the number of wires in the data cable harness. The top layer of the feeding trough 10 is located above the positioning block 8, and the bottom layer of the feeding trough 10 is located below the positioning block 8. A support plate 11 is fixedly installed on the top of the front of the fixing bracket 2. By setting the fixing seat 7, the data cable is placed into the limiting groove on the top of the fixing seat 7, and then the different wires in the data cable harness are placed into the wire distribution grooves 9 in sequence. The rotating motor 3 drives the chain 6 and the fixing seat 7 to rotate step by step. The cutting mechanism 12 cuts and strips the wires, and then the welding mechanism 13 welds the connection to the wires. The welded data cable moves to the feeding trough 10 as the fixing seat 7 rotates. The feeding trough 10 unloads and collects the welded data cable, reducing the manual operation of workers to straighten the line, saving time and effort, and reducing labor costs.

[0024] The cutting mechanism 12 includes a horizontal slide 1202 slidably connected to the top of the workbench 1, and a first electric push rod 1201 located behind the horizontal slide 1202. The first electric push rod 1201 is fixedly installed to the top of the workbench 1, and its movable end is fixedly installed to the rear of the horizontal slide 1202. A second electric push rod 1203 is fixedly installed at the bottom of the horizontal slide 1202. A vertical slide 1204 is slidably connected to the middle of the horizontal slide 1202. A first cutting blade 1205, an outer skin cutting blade 1206, and a peeling clamp 1207 are sequentially arranged on the front of the vertical slide 1204 and the horizontal slide 1202. The top of the vertical slide 1204... A downward electric push rod 1208 is fixedly installed, and a pressure head 1209 is fixedly installed at the bottom of the downward electric push rod 1208. A positioning pressure strip 1211 located directly above the fixed seat 7 is fixedly installed in the middle of the vertical slide 1204. The lower half of the first cutting blade 1205, the outer skin cutting blade 1206, and the peeling clamp 1207 are fixedly installed to the front of the horizontal slide 1202. The upper half of the first cutting blade 1205, the outer skin cutting blade 1206, and the peeling clamp 1207 are fixedly installed to the bottom of the vertical slide 1204. A waste trough 1210 located below the first cutting blade 1205, the outer skin cutting blade 1206, and the peeling clamp 1207 is fixedly installed through the workbench 1.

[0025] The welding mechanism 13 includes a fixed support 1301 fixedly mounted to the top of the workbench 1. A third electric push rod 1302 is fixedly mounted on the top of the fixed support 1301. A solder wire feeding assembly 1307 is provided on one side of the fixed support 1301. A movable frame 1305 is horizontally slidably connected to the middle of the other side of the fixed support 1301. A guide cylinder 1304 is fixedly mounted on the bottom of the third electric push rod 1302. An upper part located below the movable frame 1305 is fixedly mounted on the side of the fixed support 1301. A feeding rod 1308 is provided. A feeding seat 1309 located in front of the feeding rod 1308 is fixedly installed on the side of the fixed frame 1301. A guide groove 1306 is provided in the middle of the movable frame 1305. A guide cylinder 1304 is slidably connected to the inside of the guide groove 1306. A welding head 1310 located above the welding seat is provided on the front of the movable frame 1305. A fourth electric push rod 1311 located in front of the welding head 1310 is fixedly installed on the front of the movable frame 1305. A welding claw 1312 is fixedly installed at the bottom of the 11, located above the welding seat. The feeding seat 1309 is set with the vibrating feeding mechanism. A square push rod that slides through and is slidably connected to the middle of the feeding seat 1309 is fixedly installed at the movable end of the feeding push rod 1308. By setting up the cutting mechanism 12 and the welding mechanism 13, when the data cable moves to the cutting mechanism 12, the vertical slide 1204 moves down, and the positioning pressure strip 1211 presses the data cable tightly. The wire is then sequentially cut by the first cutting blade 1205 and the outer sheath cutting blade 1206. The wire is cut. When the wire moves to the stripping clamp 1207, the electric push rod 1208 is pressed down to push the pressure head 1209 to press the data cable. Then, the first electric push rod 1201 pulls the horizontal slide 1202 and the stripping clamp 1207 backward to remove the insulation layer of the wire. Then, it moves to the welding mechanism 13 and is aligned with the connector of the welding seat by the feeding push rod 1308 through the feeding seat 1309. Then, the welding head 1310 is used for welding, so that the splicing process of the data cable connector is fully automated.

[0026] Working principle:

[0027] Place the data cable into the limiting groove at the top of the fixing base 7, and then place the different wires in the data cable bundle into the wire distribution groove 9 in sequence. Rotate the motor 3 to drive the chain 6 and the fixing base 7 to rotate stepwise. When the data cable moves to the cutting mechanism 12, the vertical slide 1204 moves down, and the positioning pressure strip 1211 presses the data cable tightly. The wires are then cut by the first cutting blade 1205 and the outer sheath cutting blade 1206 in sequence. When the wires move to the stripping clamp 1207, the electric push rod 1208 is pressed down to push the pressure head 1209 to press the data cable tightly. The first electric push rod 1201 pulls the horizontal slide 1202 and the stripping clamp 1207 backward to remove the insulation layer of the wire. Then it moves to the welding mechanism 13 and is pushed by the feeding push rod 1308 to the connector of the welding seat through the feeding seat 1309. Then it is welded by the welding head 1310. The welded data cable moves to the unloading groove 10 with the rotation of the fixed seat 7. The unloading groove 10 unloads and collects the welded data cable, reducing the manual operation of workers to straighten the line, saving time and effort, and reducing labor costs.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A worktable for splicing processing of a data line connection port, comprising a worktable (1), characterized in that, A fixed bracket (2) is fixedly installed on the top of the workbench (1). A control box (14) is located behind the fixed bracket (2) on the top of the workbench (1). A cutting mechanism (12) is located on one side of the control box (14) on the top of the workbench (1). A welding mechanism (13) is located on one side of the cutting mechanism (12) on the top of the workbench (1). A rotating motor (3) is fixedly installed on one side of the welding mechanism (13) on the top of the workbench (1). The two ends of the fixed bracket (2) rotate. A rotating shaft (4) is connected to the output end of the rotating motor (3) and the rear end of the rotating shaft (4). A sprocket (5) located inside the fixed bracket (2) is fixedly installed in the middle of the rotating shaft (4). The two sprockets (5) are connected to a chain (6). A fixed seat (7) is fixedly installed on the outer circumference of the chain (6). A positioning block (8) is fixedly installed on the rear side of the fixed seat (7). A dividing groove (9) is opened on the top of the positioning block (8). A feeding groove (10) is fixedly installed on one side of the fixed bracket (2).

2. The worktable for splicing processing of a data line connection port according to claim 1, characterized in that, The top of the fixed base (7) is provided with a limiting groove. The number of the branch grooves (9) is the same as the number of wires in the data cable harness. The top layer of the feeding groove (10) is located above the positioning block (8), and the bottom layer of the feeding groove (10) is located below the positioning block (8). A support plate (11) is fixedly installed on the top of the front of the fixed bracket (2).

3. The worktable for splicing processing of a data line connection port according to claim 1, characterized in that, The cutting mechanism (12) includes a horizontal slide (1202) slidably connected to the top of the workbench (1), and a first electric push rod (1201) located on the rear side of the horizontal slide (1202). The first electric push rod (1201) is fixedly installed on the top of the workbench (1). The movable end of the first electric push rod (1201) is fixedly installed on the rear side of the horizontal slide (1202). A second electric push rod (1203) is fixedly installed at the bottom of the horizontal slide (1202). A vertical slide (1204) is slidably connected to the middle of the horizontal slide (1202). A first cutting blade (1205), an outer skin cutting blade (1206), and a peeling clamp (1207) are sequentially arranged on the front of the vertical slide (1204) and the horizontal slide (1202).

4. The workbench for splicing and processing data cable connectors according to claim 3, characterized in that, The top of the vertical slide (1204) is fixedly installed with a downward electric push rod (1208), and the bottom of the downward electric push rod (1208) is fixedly installed with a pressure head (1209). The middle of the vertical slide (1204) is fixedly installed with a positioning pressure strip (1211) located directly above the fixed seat (7). The lower half of the first cutting blade (1205), the outer skin cutting blade (1206), and the peeling clamp (1207) are fixedly installed with the front of the horizontal slide (1202). The upper half of the first cutting blade (1205), the outer skin cutting blade (1206), and the peeling clamp (1207) are fixedly installed with the bottom of the vertical slide (1204). The workbench (1) is fixedly installed with a waste trough (1210) located below the first cutting blade (1205), the outer skin cutting blade (1206), and the peeling clamp (1207).

5. A workbench for splicing and processing data cable connectors according to claim 1, characterized in that, The welding mechanism (13) includes a fixed stand (1301) fixedly installed on the top of the workbench (1). A third electric push rod (1302) is fixedly installed on the top of the fixed stand (1301). A solder wire feeding assembly (1307) is provided on one side of the fixed stand (1301). A movable frame (1305) is horizontally slidably connected to the middle of the other side of the fixed stand (1301). A guide cylinder (1304) is fixedly installed at the bottom of the third electric push rod (1302). A feeding push rod (1308) located below the movable frame (1305) is fixedly installed on the side of the fixed stand (1301). A feeding seat (1309) located in front of the feeding push rod (1308) is fixedly installed on the side of the fixed stand (1301).

6. A workbench for splicing and processing data cable connectors according to claim 5, characterized in that, The movable frame (1305) has a guide groove (1306) in the middle. The guide cylinder (1304) is slidably connected to the inside of the guide groove (1306). The front of the movable frame (1305) is provided with a welding head (1310) located above the welding seat. The front of the movable frame (1305) is fixedly installed with a fourth electric push rod (1311) located in front of the welding head (1310). The bottom of the fourth electric push rod (1311) is fixedly installed with a welding claw (1312) located above the welding seat.

7. A workbench for splicing and processing data cable connectors according to claim 6, characterized in that, The feeding seat (1309) is configured with a vibrating feeding mechanism, and the movable end of the feeding push rod (1308) is fixedly installed with a square push rod that is slidably connected through the middle of the feeding seat (1309).

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