Welding mechanism for assembly line

Abstract

The utility model discloses a welding mechanism used on an assembly line, relates to the welding technology field, and comprises a base plate and a crest welder, the top surface of the base plate is fixedly provided with a first support frame, the side wall of the first support frame is fixedly provided with a side position dimension detection camera, the top surface of the base plate is provided with a movable platform, and the top surface of the base plate is provided with a crest welder. A second electric push rod is fixedly installed on the top face of the bottom plate, one end of the second electric push rod is fixedly connected with a movable platform, the crest welder is fixedly installed on the top face of the movable platform, a terminal containing disc is arranged above the bottom plate, and the position of the terminal containing disc corresponds to the position of the side size detection camera. According to the utility model, through automatic introduction, detection and welding processes, the welding efficiency can be obviously improved. Compared with a traditional manual welding mode, manual intervention can be reduced through automatic welding, so that the welding period is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically a welding mechanism for use on an assembly line. Background Technology

[0002] With the rapid development of the electrical and electronic industry, terminals, as crucial components for electrical connections, directly impact the performance of the entire electrical system through their quality and reliability. Traditional terminal soldering methods rely heavily on manual operation, resulting in low efficiency and inconsistent soldering quality. Therefore, developing an automated soldering mechanism capable of efficiently and accurately completing terminal soldering tasks is of great significance for improving the production efficiency and product quality of electrical products.

[0003] Currently, some automated terminal welding equipment, such as automatic terminal insertion machines and automatic welding robots, already exist on the market, improving welding quality and efficiency. However, these devices still have some problems in practical applications, such as the inability to accurately monitor terminal positions during operation and complex operation, which limits their widespread application on electrical product assembly lines.

[0004] In view of this, a welding mechanism for an assembly line is provided to overcome the above-mentioned defects. Utility Model Content

[0005] The purpose of this invention is to provide a welding mechanism for assembly lines to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a welding mechanism for an assembly line, including a base plate and a wave soldering machine. A first support frame is fixedly installed on the top surface of the base plate, and a side dimension detection camera is fixedly installed on the side wall of the first support frame. A movable moving platform is installed on the top surface of the base plate, and a second electric push rod is fixedly installed on the top surface of the base plate. One end of the second electric push rod is fixedly connected to the moving platform. The wave soldering machine is fixedly installed on the top surface of the moving platform. A terminal placement tray is provided above the base plate, and the position of the terminal placement tray corresponds to the position of the side dimension detection camera.

[0007] Furthermore, a square-shaped waste box is fixedly installed on the top surface of the base plate.

[0008] Furthermore, a third electric push rod is fixedly installed on the top surface of the base plate, and a rotatable folding cover plate is provided on the side wall of the third electric push rod. The top end of the third electric push rod is hinged to the rear end of the folding cover plate.

[0009] Furthermore, the folding cover is adapted to the waste box.

[0010] Furthermore, a second support frame is fixedly installed on the top surface of the base plate, and a first electric push rod is fixedly installed at the top of the second support frame. A material picking claw is connected to one side of the first electric push rod.

[0011] Furthermore, a placement tray recess is provided on the top surface of the terminal placement tray, and the placement tray recess is adapted to the material picking claw.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] By automating the introduction, inspection, and welding processes, this application significantly improves welding efficiency. Compared to traditional manual welding methods, automated welding reduces human intervention, thereby shortening the welding cycle and increasing production efficiency.

[0014] The continuous monitoring by the side dimension inspection camera and the timely response of the pick-up claw ensure the quality of the welded products. Only terminals that meet the standards will be welded onto the product, thereby avoiding welding defects caused by terminal misalignment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0017] Figure 3 for Figure 2 Enlarged structural diagram at point B;

[0018] Figure 4 This is a schematic diagram of the front structure of this utility model.

[0019] In the diagram: 1. Base plate; 2. First support frame; 3. Side dimension detection camera; 4. Second support frame; 5. First electric push rod; 6. Wave soldering machine; 7. Terminal placement tray; 8. Picking claw; 9. Second electric push rod; 10. Moving platform; 11. Third electric push rod; 12. Folding cover plate; 13. Scrap box; 14. Placement tray recess. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0021] See Figure 1-4A welding mechanism for an assembly line includes a base plate 1 and a wave soldering machine 6. A first support frame 2 is fixedly mounted on the top surface of the base plate 1, and a side dimension detection camera 3 is fixedly mounted on the side wall of the first support frame 2. A movable moving platform 10 is mounted on the top surface of the base plate 1, and a second electric push rod 9 is also fixedly mounted on the top surface of the base plate 1, with one end of the second electric push rod 9 fixedly connected to the moving platform 10. The wave soldering machine 6 is fixedly mounted on the top surface of the moving platform 10. A terminal placement tray 7 is provided above the base plate 1, and its position corresponds to the position of the side dimension detection camera 3.

[0022] The entire welding mechanism is supported by a base plate 1. The first support frame 2 supports the lateral dimension inspection camera 3, which is responsible for inspecting the lateral dimensions of the terminals placed on the terminal placement tray 7 to ensure that each terminal meets the welding requirements. The terminal placement tray 7 and the lateral dimension inspection camera 3 have a perfectly corresponding viewing angle, which facilitates fast and accurate inspection and monitors the position of the welding mechanism during the welding process. Once an operational deviation is detected, the user can promptly identify and remove defective terminals.

[0023] Furthermore, a square-shaped waste box 13 is fixedly installed on the base plate 1, and a third electric push rod 11 is also fixedly installed on the top surface of the base plate 1. A rotatable folding cover 12 is provided on the side wall of the third electric push rod 11, with its top hinged to the rear end of the folding cover 12. The folding cover 12 is adapted to the waste box 13. The third electric push rod 11 is connected to the rear end of the folding cover 12 via a hinge, and can drive the folding cover 12 to open and close. After the welding operation is completed, the failed welding waste terminals can be directly placed into the waste box 13 without manual cleaning.

[0024] Furthermore, a second support frame 4 is fixedly installed on the top surface of the base plate 1, and a first electric push rod 5 is fixedly installed on its top. A picking claw 8 is connected to one side of the first electric push rod 5. A placement tray recess 14 is opened on the top surface of the terminal placement tray 7, which is adapted to the picking claw 8. The picking claw 8 can accurately grasp the terminals on the terminal placement tray 7 and move them below the wave soldering machine 6 for soldering. The placement tray recess 14 ensures that the picking claw 8 can accurately position and grasp each terminal.

[0025] In practice, the terminals are first guided onto the terminal placement tray 7 by other components of the assembly line. Then, the side dimension inspection camera 3 inspects them to confirm they meet welding standards. Next, the second electric push rod 9 drives the moving platform 10 and the wave soldering machine 6 to weld the terminals. During this process, the side dimension inspection camera 3 continuously monitors the terminal position. If any terminal is found to be misaligned, it can be immediately clamped and replaced by the pick-up claw 8, thus ensuring the quality of the welded finished product.

[0026] This embodiment significantly improves welding efficiency by automating the introduction, inspection, and welding processes. Compared to traditional manual welding methods, automated welding reduces human intervention, thereby shortening the welding cycle and increasing production efficiency. Simultaneously, the continuous monitoring by the side dimension inspection camera 3 and the timely response of the pick-up claw 8 ensure the quality of the welded products; only terminals that meet the standards are welded onto the product, avoiding welding defects caused by terminal misalignment.

[0027] Working principle: The terminals are first introduced to the top of the terminal placement tray 7 by other components of the assembly line. Then, the side dimension inspection camera 3 will inspect the terminals on the terminal placement tray 7 to confirm that they meet the welding standards. Subsequently, the second electric push rod 9 drives the moving platform 10 and the wave soldering machine 6 to weld the terminals. The side dimension inspection camera 3 continuously monitors the terminal position during the welding process. When the terminal is misaligned, it can be detected in time, and the terminal can be picked up and replaced by the pick-up claw 8, so that the quality of the welded products of the device can be guaranteed.

[0028] By automating the introduction, inspection, and welding processes, this application significantly improves welding efficiency. Compared to traditional manual welding methods, automated welding reduces human intervention, thereby shortening the welding cycle and increasing production efficiency.

[0029] The continuous monitoring by the side dimension inspection camera 3 and the timely response of the pick-up claw 8 ensure the quality of the welded products. Only terminals that meet the standards will be welded onto the product, thereby avoiding welding defects caused by terminal misalignment.

Claims

1. A welding mechanism for an assembly line, comprising a base plate (1) and a wave soldering machine (6), characterized in that, A first support frame (2) is fixedly installed on the top surface of the base plate (1). A side dimension detection camera (3) is fixedly installed on the side wall of the first support frame (2). A movable moving platform (10) is installed on the top surface of the base plate (1). A second electric push rod (9) is fixedly installed on the top surface of the base plate (1). One end of the second electric push rod (9) is fixedly connected to the moving platform (10). The wave soldering machine (6) is fixedly installed on the top surface of the moving platform (10). A terminal placement disk (7) is provided above the base plate (1). The position of the terminal placement disk (7) corresponds to the position of the side dimension detection camera (3).

2. The welding mechanism for an assembly line as described in claim 1, characterized in that: A square-shaped waste box (13) is fixedly installed on the fixed surface of the base plate (1).

3. A welding mechanism for an assembly line as described in claim 2, characterized in that: A third electric push rod (11) is fixedly installed on the top surface of the base plate (1). A rotatable folding cover plate (12) is provided on the side wall of the third electric push rod (11). The top end of the third electric push rod (11) is hinged to the rear end of the folding cover plate (12).

4. A welding mechanism for an assembly line as described in claim 3, characterized in that: The folding cover (12) is adapted to the waste box (13).

5. A welding mechanism for an assembly line as described in claim 4, characterized in that: A second support frame (4) is fixedly installed on the top surface of the base plate (1). A first electric push rod (5) is fixedly installed on the top of the second support frame (4). A material picking claw (8) is connected to one side of the first electric push rod (5).

6. A welding mechanism for an assembly line as described in claim 5, characterized in that: The terminal placement tray (7) has a placement tray recess (14) on its top surface, which is adapted to the material picking claw (8).

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