Copper bar winding and coating machine
By integrating a film fixing and adhesive application device into the copper busbar winding and wrapping machine, the problem of film scattering is solved, and the stability and efficiency of the wrapping work are improved through automatic fixing and adhesive application.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU KIANDE ELECTRIC CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-26
AI Technical Summary
In the existing technology, the copper busbar film is prone to scattering during the film winding process, resulting in low stability and low efficiency of the winding work. In addition, manual application of adhesive is required, which is also inefficient.
Design a copper busbar winding and wrapping machine that integrates a film fixing device and an adhesive applicator. Through the cooperation of suction cups and clamps, the film is automatically fixed and cut, and the adhesive applicator is used to apply adhesive to the copper busbar in a timely manner, thereby improving the positioning and connection strength of the film.
It achieves stable film winding and automatic adhesive application, improving the stability and efficiency of film winding work, solving the problem of film scattering, and reducing manual intervention.
Smart Images

Figure CN224277810U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of copper busbar processing technology, specifically a copper busbar winding and wrapping machine. Background Technology
[0002] The Chinese invention patent, authorized by CN 106240869 B, authorized by May 17, 2019, entitled "Packaging Machine for Busbar Trunking", discloses a method of wrapping copper busbars with film using a winding mechanism. However, it does not include an adhesive applicator and requires manual application of adhesive afterward. This results in problems such as the film on the copper busbars not being applied with adhesive in a timely manner and easily becoming scattered, leading to low stability and low efficiency in the wrapping process. Utility Model Content
[0003] The purpose of this utility model is to provide a copper busbar winding and wrapping machine, which, through the cooperation of a film fixing device and an adhesive applicator, can promptly apply adhesive to fix the film on the copper busbar, thereby improving the stability and efficiency of the wrapping work and solving the problems of easy film scattering, low stability and low efficiency of the existing technology.
[0004] The technical solution of this utility model is as follows: a copper busbar winding and coating machine includes: a winding device, a cutting device, a film fixing device, and an adhesive applicator.
[0005] The cutting device and the film fixing device are installed on the winding device, and the adhesive applicator is located on one side of the winding device.
[0006] When the winding device wraps the copper busbar, it drives the cutting device and the film fixing device to rotate around the copper busbar.
[0007] The film fixing device is used to fix the film between the winding device and the copper busbar.
[0008] The cutting device is used to cut the film that is fixed by the film fixing device.
[0009] The adhesive applicator is used to apply adhesive to fix the film onto the copper busbar.
[0010] In a further embodiment, the film fixing device includes: a suction cup vertical moving mechanism and a suction cup mechanism.
[0011] The suction cup vertical moving mechanism is installed on the winding device, and the suction cup mechanism is installed on the suction cup vertical moving mechanism. The suction cup vertical moving mechanism is used to drive the suction cup mechanism to move vertically.
[0012] The suction cup mechanism is used to adsorb the film and fix it in place.
[0013] In a further embodiment, the film fixing device includes two suction cup mechanisms, the distance between the two suction cup mechanisms being matched with the width of the film, so that the film is positioned in an unfolded state, thereby improving the utilization rate of the film.
[0014] In a further embodiment, the film fixing device further includes: a clamping longitudinal moving mechanism, a clamping lateral moving mechanism, and a clamping block.
[0015] The clamping lateral movement mechanism is mounted on the clamping longitudinal movement mechanism, the clamping block is mounted on the clamping lateral movement mechanism, and the clamping block is disposed on one side of the copper busbar.
[0016] The clamping longitudinal moving mechanism is used to drive the clamping block to move along the length of the copper busbar.
[0017] The clamping lateral movement mechanism is used to move the clamping block along the width direction of the copper busbar, and is used to position the film between the copper busbar and the clamping block.
[0018] The cutting device is located between the suction cup mechanism and the clamping block. It is used to cut the film between the suction cup mechanism and the clamping block, so that the two ends of the film are fixed and then cut from the middle, which improves the positioning success rate of the film.
[0019] In a further embodiment, the clamping block has a groove on the side near the copper busbar, and the groove matches the thickness of the copper busbar, so that the thick side of the copper busbar is inserted into the groove, thereby improving the positioning strength of the film.
[0020] In a further embodiment, the adhesive applicator includes: an adhesive applicator lateral movement mechanism, an adhesive applicator vertical movement mechanism, and a first adhesive applicator mechanism.
[0021] The adhesive application lateral movement mechanism is installed on one side of the wrapping device, the adhesive application vertical movement mechanism is installed on the adhesive application lateral movement mechanism, and the first adhesive application mechanism is installed on the adhesive application vertical movement mechanism.
[0022] The adhesive application lateral movement mechanism is used to drive the adhesive application mechanism to move along the width direction of the copper busbar.
[0023] The adhesive application vertical moving mechanism drives the first adhesive application mechanism to move towards the copper busbar.
[0024] In a further embodiment, the adhesive applicator further includes an adhesive longitudinal movement mechanism.
[0025] The adhesive application longitudinal moving mechanism is installed on one side of the winding device, and the adhesive application lateral moving mechanism is installed on the adhesive application longitudinal moving mechanism. The adhesive application longitudinal moving mechanism is used to drive the first adhesive application mechanism to move along the length direction of the copper busbar, so that the adhesive application device can apply adhesive multiple times along the length direction of the copper busbar, thereby improving the connection strength between the film and the copper busbar.
[0026] In a further embodiment, the adhesive applicator further includes a second adhesive applicator mechanism, which is installed at the discharge end of the winding device. The winding device drives the second adhesive applicator to rotate around the copper busbar, enabling the adhesive applicator to wrap around the copper busbar and apply adhesive, thereby further improving the connection strength between the film and the copper busbar.
[0027] In a further embodiment, the cutting device includes: a cutting longitudinal moving mechanism, a cutting vertical moving mechanism, and a cutting blade.
[0028] The longitudinal cutting mechanism is mounted on the winding device, the vertical cutting mechanism is mounted on the longitudinal cutting mechanism, and the cutting blade is mounted on the vertical cutting mechanism.
[0029] The longitudinal cutting mechanism is used to drive the cutting blade to move along the length of the copper busbar.
[0030] The vertical cutting mechanism is used to drive the cutting blade to move vertically so that the cutting blade can come into contact with the film.
[0031] In a further embodiment, the winding device includes: a fixing frame, a motor, a rotating component, a mounting frame, and a film roll.
[0032] The two rotating components are mounted on a fixed frame, the motor is connected to the rotating components, the mounting frame is disposed between the two rotating components, the film roll is mounted on the rotating components, and the cutting device and the film fixing device are mounted on the mounting frame.
[0033] The motor is used to drive the rotating parts to rotate.
[0034] The beneficial effects of this utility model are as follows: By combining the film fixing device and the adhesive applicator, the film on the copper busbar can be fixed by the film fixing device before the film is cut by the cutting device, so that the film can be fixed before and after it is cut. After the film is cut, the adhesive applicator can be used to apply adhesive to fix the film on the copper busbar in time, which improves the stability and efficiency of the film wrapping work and solves the problems of easy film scattering, low stability and low efficiency of the existing technology. Attached Figure Description
[0035] Figure 1 This is an overall isometric schematic diagram of this utility model.
[0036] Figure 2 This is a schematic diagram of an embodiment of the concealed fixing bracket of this utility model.
[0037] Figure 3 This is a schematic diagram showing the combination of the cutting device and the film fixing device of this utility model.
[0038] Figure 4This is a schematic diagram of the cutting vertical moving mechanism and the cutting blade of the cutting device of this utility model.
[0039] Figure 5 This is a schematic diagram showing the cooperation of the copper busbar, film, clamping block, cutting blade, and suction cup mechanism of this utility model.
[0040] Figure 6 This is a schematic diagram showing the cooperation of the adhesive application longitudinal moving mechanism, the adhesive application lateral moving mechanism, the adhesive application vertical moving mechanism, and the first adhesive application mechanism of this utility model.
[0041] The reference numerals in the figure are as follows: winding device 1, fixing frame 11, rotating component 12, mounting frame 13, film roll 14, film fixing device 2, suction cup vertical moving mechanism 21, suction cup mechanism 22, clamping longitudinal moving mechanism 23, clamping lateral moving mechanism 24, clamping block 25, adhesive applicator 3, adhesive applicator lateral moving mechanism 31, adhesive applicator vertical moving mechanism 32, first adhesive applicator 33, adhesive applicator longitudinal moving mechanism 34, second adhesive applicator 35, cutting device 4, cutting longitudinal moving mechanism 41, cutting vertical moving mechanism 42, cutting blade 43, copper busbar 5, film 6. Detailed Implementation
[0042] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.
[0043] This utility model discloses a copper busbar winding and coating machine, which is equipped with a PLC and other control devices. The conveying device, winding device, cutting device, film fixing device and adhesive application device are electrically connected to the control device. The control device controls the automatic coordination of each device to perform film winding and coating on the copper busbar. Through the cooperation of the film fixing device and the adhesive application device, the film on the copper busbar can be glued and fixed in time, which improves the stability and efficiency of the winding work and solves the problems of easy film scattering, low winding work stability and low work efficiency in the prior art.
[0044] The copper busbar winding and coating machine includes: winding device 1, cutting device 4, film fixing device 2, and adhesive applicator 3.
[0045] The cutting device 4 and the film fixing device 2 are installed on the winding device 1, and the adhesive applicator 3 is located on one side of the winding device 1.
[0046] When the winding device 1 wraps the copper busbar 5, the winding device 1 drives the cutting device 4 and the film fixing device 2 to rotate around the copper busbar 5.
[0047] The film fixing device 2 is used to fix the film 6 between the winding device 1 and the copper busbar 5.
[0048] The cutting device 4 is used to cut the film 6 that is fixed by the film fixing device 2.
[0049] The adhesive applicator 3 is used to apply adhesive to fix the film 6 onto the copper busbar 5.
[0050] like Figure 1 and 2 The winding device 1 shown includes: a fixed frame 11, a motor, a rotating component 12, a mounting frame 13, and a film roll 14.
[0051] Two rotating parts 12 are mounted on a fixed frame 11. A motor is connected to the rotating parts 12. A mounting frame 13 is set between the two rotating parts 12. A film roll 14 is mounted on the rotating parts 12. A cutting device 4 and a film fixing device 2 are mounted on the mounting frame 13.
[0052] The motor is used to drive the rotating part 12 to rotate.
[0053] like Figure 2 and 3 The mounting bracket 13 shown is also equipped with two opposing suction cup lateral movement mechanisms, which are used to drive the suction cup mechanism 22 to move along the width direction of the copper busbar 5.
[0054] like Figure 3 The film fixing device 2 shown includes a suction cup vertical moving mechanism 21 and a suction cup mechanism 22.
[0055] The suction cup vertical moving mechanism 21 is installed on the winding device 1, and the suction cup mechanism 22 is installed on the suction cup vertical moving mechanism 21. The suction cup vertical moving mechanism 21 is used to drive the suction cup mechanism 22 to move vertically.
[0056] The suction cup mechanism 22 is used to adsorb the film 6 and fix it.
[0057] like Figure 3 The film fixing device 2 shown includes two suction cup mechanisms 22, the distance between the two suction cup mechanisms 22 being matched with the width of the film 6.
[0058] like Figure 3 The film fixing device 2 shown also includes: a clamping longitudinal moving mechanism 23, a clamping lateral moving mechanism 24, and a clamping block 25.
[0059] The clamping lateral movement mechanism 24 is installed on the clamping longitudinal movement mechanism 23, and the clamping block 25 is installed on the clamping lateral movement mechanism 24. The clamping block 25 is located on one side of the copper busbar 5.
[0060] The clamping longitudinal moving mechanism 23 is used to drive the clamping block 25 to move along the length of the copper busbar 5.
[0061] The clamping lateral movement mechanism 24 is used to drive the clamping block 25 to move along the width direction of the copper busbar 5, and to position the thin film 6 between the copper busbar 5 and the clamping block 25.
[0062] The cutting device 4 is disposed between the suction cup mechanism 22 and the clamping block 25, and is used to cut the film 6 between the suction cup mechanism 22 and the clamping block 25.
[0063] like Figure 3 and 4 The cutting device 4 shown includes: a cutting longitudinal moving mechanism 41, a cutting vertical moving mechanism 42, and a cutting blade 43.
[0064] The cutting longitudinal moving mechanism 41 is installed on the winding device 1, the cutting vertical moving mechanism 42 is installed on the cutting longitudinal moving mechanism 41, and the cutting blade 43 is installed on the cutting vertical moving mechanism 42.
[0065] The longitudinal cutting mechanism 41 is used to drive the cutting blade 43 to move along the length of the copper busbar 5.
[0066] The vertical cutting mechanism 42 is used to drive the cutting blade 43 to move in the vertical direction, so that the cutting blade 43 can come into contact with the film 6.
[0067] like Figure 5 The clamping block 25 shown has a groove on the side near the copper busbar 5, and the groove matches the thickness of the copper busbar 5.
[0068] like Figure 2 and 6 The adhesive applicator 3 shown includes: an adhesive applicator lateral moving mechanism 31, an adhesive applicator vertical moving mechanism 32, and a first adhesive applicator mechanism 33.
[0069] The adhesive application lateral movement mechanism 31 is installed on one side of the wrapping device 1, the adhesive application vertical movement mechanism 32 is installed on the adhesive application lateral movement mechanism 31, and the first adhesive application mechanism 33 is installed on the adhesive application vertical movement mechanism 32.
[0070] The adhesive application lateral movement mechanism 31 is used to drive the adhesive application mechanism to move along the width direction of the copper busbar 5.
[0071] The adhesive application vertical moving mechanism 32 drives the first adhesive application mechanism 33 to move towards the copper busbar 5.
[0072] Furthermore, the adhesive applicator 3 also includes an adhesive longitudinal moving mechanism 34.
[0073] The adhesive application longitudinal moving mechanism 34 is installed on one side of the winding device 1, and the adhesive application lateral moving mechanism 31 is installed on the adhesive application longitudinal moving mechanism 34. The adhesive application longitudinal moving mechanism 34 is used to drive the first adhesive application mechanism 33 to move along the length direction of the copper busbar 5.
[0074] like Figure 2The adhesive applicator 3 shown also includes a second adhesive applicator 35, which is installed at the discharge end of the winding device 1. The winding device 1 drives the second adhesive applicator 3 to rotate around the copper busbar 5.
[0075] In the above embodiments, the coordination of the motor, the rotating part 12 and the film roll 14, as well as the first adhesive application mechanism 33 and the second adhesive application mechanism 35, are existing technologies and are not limited here. The longitudinal movement mechanism, the lateral movement mechanism and the vertical movement mechanism can be a gear and rack mechanism, a lead screw mechanism, an electric cylinder or a pneumatic cylinder, and are not limited thereto.
[0076] Working method: First, the conveyor roller conveys the copper busbar 5. When the copper busbar 5 passes the winding device 1, the suction cup mechanism 22 of the film fixing device 2 moves the end of the film 6 toward the copper busbar 5. The first adhesive applicator 33 of the adhesive applicator 3 fixes one end of the film 6 onto the copper busbar 5.
[0077] Then the film fixing device 2 separates from the film 6.
[0078] Then the motor, rotating component 12 and film roll 14 work together to wind the film 6 onto the copper busbar 5.
[0079] Once the winding is complete, as follows Figure 5 The suction cup mechanism 22 and clamping block 25 of the film fixing device 2 shown fix the film 6, then the cutting device 4 cuts the film 6, and then the first adhesive applicator 33 of the adhesive applicator 3 fixes the other end of the film 6 to the copper busbar 5.
[0080] When the conveyor roller conveys the copper busbar 5 through the second adhesive applicator 35 of the adhesive applicator 3, the rotating component 12 can drive the second adhesive applicator 35 to wrap and fix the film 6 on the copper busbar 5.
[0081] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.
Claims
1. A copper busbar winding and coating machine, characterized in that, include: Winding device, cutting device, film fixing device and adhesive application device; The cutting device and the film fixing device are installed on the winding device, and the adhesive applicator is located on one side of the winding device; When the winding device wraps and covers the copper busbar, the winding device drives the cutting device and the film fixing device to rotate around the copper busbar. The film fixing device is used to fix the film between the winding device and the copper busbar; The cutting device is used to cut the film fixed by the film fixing device; The adhesive applicator is used to apply adhesive to fix the film onto the copper busbar.
2. The copper busbar winding and coating machine according to claim 1, characterized in that, The film fixing device includes: a suction cup vertical moving mechanism and a suction cup mechanism; The suction cup vertical moving mechanism is mounted on the winding device, the suction cup mechanism is mounted on the suction cup vertical moving mechanism, and the suction cup vertical moving mechanism is used to drive the suction cup mechanism to move vertically; The suction cup mechanism is used to adsorb the film and fix it in place.
3. The copper busbar winding and coating machine according to claim 2, characterized in that, The film fixing device includes two suction cup mechanisms, the distance between the two suction cup mechanisms being matched with the width of the film.
4. The copper busbar winding and coating machine according to claim 2, characterized in that, The film fixing device further includes: a clamping longitudinal moving mechanism, a clamping lateral moving mechanism, and a clamping block; The clamping lateral moving mechanism is mounted on the clamping longitudinal moving mechanism, the clamping block is mounted on the clamping lateral moving mechanism, and the clamping block is disposed on one side of the copper busbar; The clamping longitudinal moving mechanism is used to drive the clamping block to move along the length direction of the copper busbar; The clamping lateral movement mechanism is used to drive the clamping block to move along the width direction of the copper busbar, and is used to position the film between the copper busbar and the clamping block; The cutting device is disposed between the suction cup mechanism and the clamping block, and is used to cut the film between the suction cup mechanism and the clamping block.
5. The copper busbar winding and coating machine according to claim 4, characterized in that, The clamping block has a groove on the side near the copper busbar, and the groove matches the thickness of the copper busbar.
6. The copper busbar winding and coating machine according to claim 1, characterized in that, The adhesive applicator includes: an adhesive applicator lateral movement mechanism, an adhesive applicator vertical movement mechanism, and a first adhesive applicator mechanism; The adhesive application lateral movement mechanism is installed on one side of the wrapping device, the adhesive application vertical movement mechanism is installed on the adhesive application lateral movement mechanism, and the first adhesive application mechanism is installed on the adhesive application vertical movement mechanism. The adhesive application lateral movement mechanism is used to drive the adhesive application mechanism to move along the width direction of the copper busbar; The adhesive application vertical moving mechanism drives the first adhesive application mechanism to move towards the copper busbar.
7. The copper busbar winding and coating machine according to claim 6, characterized in that, The adhesive application device further includes: an adhesive longitudinal moving mechanism; The adhesive application longitudinal moving mechanism is installed on one side of the winding device, and the adhesive application lateral moving mechanism is installed on the adhesive application longitudinal moving mechanism. The adhesive application longitudinal moving mechanism is used to drive the first adhesive application mechanism to move along the length direction of the copper busbar.
8. The copper busbar winding and coating machine according to claim 5, characterized in that, The adhesive applicator further includes a second adhesive applicator mechanism, which is installed at the discharge end of the winding device. The winding device drives the second adhesive applicator mechanism to rotate around the copper busbar.
9. A copper busbar winding and coating machine according to claim 1, characterized in that, The cutting device includes: a cutting longitudinal moving mechanism, a cutting vertical moving mechanism, and a cutting blade; The longitudinal cutting mechanism is mounted on the winding device, the vertical cutting mechanism is mounted on the longitudinal cutting mechanism, and the cutting blade is mounted on the vertical cutting mechanism. The longitudinal cutting mechanism is used to drive the cutting blade to move along the length of the copper busbar; The vertical cutting mechanism is used to drive the cutting blade to move vertically so that the cutting blade can come into contact with the film.
10. A copper busbar winding and coating machine according to claim 1, characterized in that, The winding device includes: a fixed frame, a motor, a rotating component, a mounting frame, and a film roll; The two rotating components are mounted on a fixed frame, the motor is connected to the rotating components, the mounting frame is disposed between the two rotating components, the film roll is mounted on the rotating components, and the cutting device and the film fixing device are mounted on the mounting frame; The motor is used to drive the rotating parts to rotate.
Citation Information
Patent Citations
Packaging machine for bus trunking
CN106240869B