An electrolysis device

By combining a composite support structure with reinforcing components and a sealing design, the problems of insufficient electrode strength and poor sealing reliability in the electrolysis device are solved, thereby improving the uniformity of the electrolysis reaction and the safety of the equipment.

CN224279873UActive Publication Date: 2026-05-26北斗航天环保科技(宁波)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
北斗航天环保科技(宁波)有限公司
Filing Date
2025-06-09
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing electrolysis devices suffer from insufficient electrode structural strength, low reaction area utilization, and poor sealing reliability, resulting in uneven electrolysis reactions and inadequate equipment safety.

Method used

A composite support structure is adopted, consisting of a frame structure, positive electrode reinforcement components, and negative electrode reinforcement components. Reaction holes are formed by cross-reinforcing ribs to increase the contact area between the electrode and the fluid, and the sealing of the electrode and the frame is improved by sealing components.

Benefits of technology

The increased structural strength of the electrodes improved reaction efficiency and sealing reliability, ensuring the uniformity of the electrolysis reaction and the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to an electrolysis device, comprising: a frame structure, an electrolysis chamber, an inlet flange, and an outlet flange, wherein the electrolysis chamber has a plurality of reaction holes spaced apart on its opposite side walls. A positive electrode reinforcement assembly includes a positive electrode reinforcement plate and at least one positive electrode plate, the positive electrode plate having a plurality of protruding positive electrode reaction portions; a negative electrode reinforcement assembly includes a negative electrode reinforcement plate and at least one negative electrode plate, the negative electrode plate having a plurality of protruding negative electrode reaction portions. The positive and negative electrode reinforcement assemblies are respectively attached and fixed to opposite sides of the frame structure, with at least a portion of the positive electrode reaction portions inserted into the reaction holes and in contact with the electrolysis chamber, and at least a portion of the negative electrode reaction portions inserted into the reaction holes and in contact with the electrolysis chamber. The reinforcing ribs of the frame structure, together with the positive and negative electrode reinforcement assemblies, form a composite support structure, reducing the deformation of the positive and negative electrode plates under the impact of the processed fluid.
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Description

Technical Field

[0001] This utility model relates to the field of electrolysis equipment technology, and in particular to an electrolysis device. Background Technology

[0002] Electrolysis devices can be effectively used for the treatment of industrial and domestic wastewater, and are particularly suitable for the electrolytic degradation of pollutants containing organic matter, heavy metal ions, ammonia nitrogen, and other contaminants. Existing electrolysis devices have the following technical problems:

[0003] 1. Insufficient electrode structural strength: Flat plate electrodes are prone to deformation under the impact of fluid flow, resulting in changes in electrode spacing and bending, which affects the uniformity of electrolysis reaction.

[0004] 2. Low reaction area utilization: Traditional planar electrodes have limited contact area with the fluid and lack effective segmentation of the reaction area, resulting in uneven local current density.

[0005] 3. Poor sealing reliability: The interface between the electrode and the cavity is prone to leakage due to pressure changes, which affects the safety and service life of the equipment.

[0006] To address these issues, existing technologies have attempted to increase electrode thickness or incorporate independent support structures. However, the former leads to increased material costs and reduced reaction area, while the latter suffers from structural complexity and inconvenient installation. Therefore, there is an urgent need for an electrolysis device that can both enhance electrode structural strength and optimize the utilization of reaction space. Utility Model Content

[0007] To overcome the problems existing in related technologies, this utility model provides an electrolysis device to solve the technical problems of insufficient electrode strength, low reaction efficiency and poor sealing reliability.

[0008] According to a first aspect of the present invention, an electrolysis apparatus is provided, comprising:

[0009] The frame structure includes an electrolysis chamber, an inlet flange and an outlet flange located at both ends of the electrolysis chamber, and multiple reaction holes spaced apart on the opposite side walls of the electrolysis chamber.

[0010] A positive electrode reinforcement assembly includes a positive electrode reinforcement plate and at least one positive electrode plate fixed to the positive electrode reinforcement plate, wherein the positive electrode plate has a plurality of protruding positive electrode reaction portions;

[0011] A negative electrode reinforcement assembly includes a negative electrode reinforcement plate and at least one negative electrode plate fixed to the negative electrode reinforcement plate, wherein the negative electrode plate has a plurality of protruding negative electrode reaction portions;

[0012] The positive electrode reinforcement component and the negative electrode reinforcement component are respectively attached and fixed to the opposite sides of the frame structure. At least a portion of the positive electrode reaction part is inserted into the reaction hole and contacts the electrolysis chamber, and at least a portion of the negative electrode reaction part is inserted into the reaction hole and contacts the electrolysis chamber.

[0013] In one embodiment, the frame structure is formed by the intersecting spaces of transverse and longitudinal reinforcing ribs to create reaction holes, wherein the thickness of the reinforcing ribs is 1 / 3 to 1 / 2 of the thickness of the positive electrode plate.

[0014] In one embodiment, the electrolysis chamber includes a rectangular hollow flow channel, and the reaction hole penetrates the long sidewall of the electrolysis chamber.

[0015] In one embodiment, the electrolysis chamber has at least one row of reaction holes distributed on it, and each row has at least two reaction holes.

[0016] In one embodiment, the frame structure includes reinforcing ends protruding from both ends of the electrolysis chamber, and a mounting groove is formed between the reinforcing ends and the outer wall of the electrolysis chamber. The positive electrode reinforcing component and the negative electrode reinforcing component are respectively defined in the mounting groove.

[0017] In one embodiment, the electrolysis apparatus further includes an annular seal that seals the mating surfaces of the positive electrode reinforcement assembly and the frame structure; and the seal also seals the mating surfaces of the negative electrode reinforcement assembly and the frame structure.

[0018] In one embodiment, the frame structure includes a blocking rib protruding from the outer peripheral wall of the electrolysis chamber, and the seal is located within the area surrounded by the blocking rib.

[0019] In one embodiment, the blocking rib is inserted into the positive electrode reinforcement assembly; and / or, the blocking rib is inserted into the negative electrode reinforcement assembly.

[0020] In one embodiment, the ratio of the total end face area of ​​the positive electrode reaction section to the cross-sectional area of ​​the flow channel inside the electrolysis chamber is k, where 0.5 ≤ k ≤ 0.9.

[0021] In one embodiment, the positive electrode reinforcing plate and the frame structure are locked together by fasteners, and the negative electrode reinforcing plate and the frame structure are locked together by fasteners.

[0022] The electrolysis device also includes multiple clamping rings clamped to the outside of the positive electrode reinforcing plate and the negative electrode reinforcing plate.

[0023] The technical solution provided by the embodiments of this utility model can include the following beneficial effects: the reinforcing ribs of the frame structure, together with the positive electrode reinforcing component and the negative electrode reinforcing component, form a composite support structure, which reduces the deformation of the positive and negative electrode plates under the impact of the processed fluid. The multiple independent reaction sections formed by the division of the reaction holes increase the contact area between the positive and negative electrode plates and the fluid, and the reaction areas are evenly distributed. Attached Figure Description

[0024] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.

[0025] Figure 1 This is a schematic diagram of the structure of an electrolysis apparatus according to one embodiment.

[0026] Figure 2 This is a cross-sectional structural schematic diagram of an electrolysis apparatus according to one embodiment.

[0027] Figure 3 This is a structural schematic diagram of a frame structure according to an embodiment.

[0028] In the figure, the frame structure component 10; inlet flange 11; outlet flange 12; electrolysis chamber 13; reinforcing end 14; blocking rib 15; reaction hole 16; reinforcing rib 17; positive electrode reinforcing assembly 20; positive electrode reinforcing plate 21; positive electrode plate 22; positive electrode reaction section 221; negative electrode reinforcing assembly 30; negative electrode reinforcing plate 31; negative electrode plate 32; negative electrode reaction section 321; clamping ring 40; and sealing component 50. Detailed Implementation

[0029] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0030] like Figures 1 to 3 As shown, this utility model provides an electrolysis device, which includes an electrolysis device, a positive electrode strengthening component 20 and a negative electrode strengthening component 30, which are respectively disposed on opposite sides of the electrolysis device.

[0031] The frame structure 10 is a hollow frame structure. The frame structure 10 is provided with an electrolysis chamber 13, an inlet flange 11 and an outlet flange 12 located at both ends of the electrolysis chamber 13. The interior of the electrolysis chamber 13 forms a reaction chamber space. The inlet flange 11 and the outlet flange 12 are respectively provided at both ends for the inflow and outflow of electrolyte.

[0032] Multiple reaction holes 16 are provided on the opposite side walls of the electrolysis chamber 13 at intervals. The reaction holes 16 penetrate the wall surface of the reaction holes 16, thereby connecting the reaction chamber space with the outside.

[0033] Optionally, the electrolysis chamber 13 has multiple reaction holes 16 distributed on it, and two adjacent reaction holes 16 are intersected by transverse and longitudinal reinforcing ribs 17 to form a spatial structure (such as a grid). Optionally, the electrolysis chamber 13 has at least one row of reaction holes 16 distributed on it, and each row has at least two reaction holes 16. For example, the upper sidewall of the electrolysis chamber 13 has two rows of reaction holes 16, and each row has 3-10 reaction holes. Further, each row has 7 reaction holes 16. The four reaction holes 16 form a grid-like structure, which is formed by the intersection and separation of transverse and longitudinal reinforcing ribs 17.

[0034] Optionally, the thickness of the reinforcing rib 17 is 1 / 3 to 1 / 2 of the thickness of the positive electrode plate 22, which ensures the strength of the cavity structure and provides an insertion channel for the positive electrode reaction section 221 or the negative electrode reaction section 321.

[0035] The structure of the positive electrode reinforcement assembly 20 is similar to that of the negative electrode reinforcement assembly 30, and can be understood by referring to the positive electrode reinforcement assembly 20. The positive electrode reinforcement assembly 20 includes a positive electrode reinforcement plate 21 and at least one positive electrode plate 22 fixed to the positive electrode reinforcement plate 21. The positive electrode plate 22 has multiple protruding positive electrode reaction portions 221. The surface of the positive electrode plate 22 is provided with multiple protruding positive electrode reaction portions 221 (such as columnar or plate-shaped protrusions), and at least some of the positive electrode reaction portions 221 are inserted into the reaction holes 16 and contact the electrolysis chamber 13 to form the anode reaction region.

[0036] Accordingly, the negative electrode reinforcement assembly 30 includes a negative electrode reinforcement plate 31 and at least one negative electrode plate 32 fixed to the negative electrode reinforcement plate 31. The negative electrode plate 32 has a plurality of protruding negative electrode reaction portions 321. At least a portion of the negative electrode reaction portions 321 are inserted into the reaction hole 16 and contact the electrolysis chamber 13 to form a cathode reaction region.

[0037] The positive electrode reinforcement component 20 and the negative electrode reinforcement component 30 are respectively attached and fixed to the opposite sides of the frame structure component 10. At least a portion of the positive electrode reaction part 221 is inserted into the reaction hole 16 and contacts the electrolysis chamber 13, and at least a portion of the negative electrode reaction part 321 is inserted into the reaction hole 16 and contacts the electrolysis chamber 13.

[0038] The electrolysis chamber 13 is provided with a rectangular hollow flow channel, and the reaction holes 16 penetrate through the long side wall and are distributed in at least one row (at least two in each row) along the flow channel direction to form a uniform electrode reaction area.

[0039] Work process: The fluid enters the reaction chamber space from the inlet flange 11, and when it flows through the reaction hole 16, it undergoes an electrolytic reaction with the inserted positive electrode reaction section 221 and negative electrode reaction section 321. The fluid after the reaction flows out from the outlet flange 12.

[0040] The reinforcing ribs 17 of the frame structure 10, together with the positive and negative electrode reinforcing components, form a composite support structure, reducing the deformation of the positive electrode plate 22 and the negative electrode plate 32 under the impact of the processed fluid. The multiple independent reaction sections formed by the reaction holes 16 increase the contact area between the positive electrode plate 22 and the negative electrode plate 32 and the fluid, and the reaction areas are evenly distributed.

[0041] The frame structure 10 has reaction holes 16 formed by the intersecting spaces of transverse and longitudinal reinforcing ribs 17. The thickness of the reinforcing ribs 17 is 1 / 3 to 1 / 2 of the thickness of the positive electrode plate 22. The reinforcing ribs 17 form part of the hole wall of the reaction holes 16. The electrolysis chamber 13 includes rectangular hollow channels, and the reaction holes 16 penetrate the long sidewall of the electrolysis chamber 13. The reinforcing ribs 17 are located on the long sidewall to form a hollow structure. The positive electrode reaction section 221 and the negative electrode reaction section 321 are inserted through the reaction holes 16 to further increase the contact area and improve the electrolysis efficiency.

[0042] Preferably, the ratio of the total end face area of ​​the positive electrode reaction section 221 to the cross-sectional area of ​​the flow channel inside the electrolysis chamber 13 is k, where 0.5 ≤ k ≤ 0.9. The cross-sectional area of ​​the flow channel inside the electrolysis chamber 13 is the inner surface area of ​​the long side wall of the electrolysis chamber 13. Multiple positive electrode reaction sections 221 are provided, and the end faces of the positive electrode reaction sections 221 are in contact with the flow channels inside the electrolysis chamber 13. The total end face area is the sum of the areas of the multiple positive electrode reaction sections 221. The larger the total end face area of ​​the positive electrode reaction sections 221, the larger the reaction contact area and the higher the reaction efficiency.

[0043] like Figures 1 to 3 As shown, in one embodiment, the frame structure 10 includes reinforcing ends 14 protruding from both ends of the electrolysis chamber 13. The cross-sectional dimensions of the reinforcing ends 14 are larger than the dimensions of the electrolysis chamber 13, forming a structure that is large at both ends and small in the middle. A mounting groove is formed between the reinforcing ends 14 and the outer wall of the electrolysis chamber 13, and the positive electrode reinforcing assembly 20 and the negative electrode reinforcing assembly 30 are respectively defined in the mounting groove.

[0044] Specifically, the electrolysis chamber 13 has mounting slots on both sides, namely the upper slot and the lower slot. The positive electrode reinforcement component 20 is installed in the upper slot, and the negative electrode reinforcement component 30 is installed in the lower slot.

[0045] Based on the above embodiments, the electrolysis device further includes an annular seal 50, which seals the mating surface of the positive electrode reinforcing component 20 and the frame structure component 10; and the seal 50 seals the mating surface of the negative electrode reinforcing component 30 and the frame structure component 10.

[0046] The positive electrode reinforcement component 20 and the negative electrode reinforcement component 30 are respectively attached and fixed to the opposite sides of the frame structure component 10, and locked to the frame structure component 10 by fasteners (such as bolts and screws) to enhance the overall structural sealing and impact resistance.

[0047] The annular seal 50 (such as a rubber seal ring) seals the mating surfaces of the positive electrode reinforcing component 20, the negative electrode reinforcing component 30, and the frame structure component 10, forming a sealing structure.

[0048] Furthermore, the frame structure 10 includes a blocking rib 15 protruding from the outer peripheral wall of the electrolysis chamber 13, and the seal 50 is located within the area surrounded by the blocking rib 15. The blocking rib 15 is a vertical rib structure that can surround to form an annular area for defining the annular seal 50. The outer surface of the seal 50 abuts against and is defined on the inner side of the blocking rib 15, thereby defining the direction of elastic deformation of the seal 50.

[0049] The blocking rib 15 is inserted into the positive electrode reinforcing assembly 20; and / or, the blocking rib 15 is inserted into the negative electrode reinforcing assembly 30. An annular seal 50 is disposed within the area surrounded by the blocking rib 15, which can be inserted into the mating grooves of the positive electrode reinforcing plate 21 / negative electrode reinforcing plate 31 to form a double sealing structure. It can also position the assembly of the positive electrode reinforcing plate 21 and the negative electrode reinforcing plate 31 to prevent circumferential displacement.

[0050] In one embodiment, the positive electrode reinforcing plate 21 and the frame structure 10 are locked together by fasteners, and the negative electrode reinforcing plate 31 and the frame structure 10 are locked together by fasteners.

[0051] The electrolysis unit also includes multiple clamping rings 40 clamping the outside of the positive electrode reinforcing plate 21 and the negative electrode reinforcing plate 31. The multiple clamping rings 40 are evenly distributed to tighten and lock the positive electrode reinforcing plate 21, the frame structure 10 and the negative electrode reinforcing plate 31, thereby improving the leakage resistance.

[0052] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of this application and include common knowledge or customary technical means in the art that are not disclosed in this invention.

Claims

1. An electrolysis device, characterized by, include: The frame structure includes an electrolysis chamber, an inlet flange and an outlet flange located at both ends of the electrolysis chamber, and multiple reaction holes spaced apart on the opposite side walls of the electrolysis chamber. A positive electrode reinforcement assembly includes a positive electrode reinforcement plate and at least one positive electrode plate fixed to the positive electrode reinforcement plate, wherein the positive electrode plate has a plurality of protruding positive electrode reaction portions; A negative electrode reinforcement assembly includes a negative electrode reinforcement plate and at least one negative electrode plate fixed to the negative electrode reinforcement plate, wherein the negative electrode plate has a plurality of protruding negative electrode reaction portions; The positive electrode reinforcement component and the negative electrode reinforcement component are respectively attached and fixed to the opposite sides of the frame structure. At least a portion of the positive electrode reaction part is inserted into the reaction hole and contacts the electrolysis chamber, and at least a portion of the negative electrode reaction part is inserted into the reaction hole and contacts the electrolysis chamber.

2. The electrolytic device of claim 1, wherein The frame structure is formed by the intersecting spaces of transverse and longitudinal reinforcing ribs to create reaction holes, and the thickness of the reinforcing ribs is 1 / 3 to 1 / 2 of the thickness of the positive electrode plate.

3. The electrolysis apparatus according to claim 1, characterized in that, The electrolysis chamber includes a rectangular hollow flow channel, and the reaction hole penetrates the long side wall of the electrolysis chamber.

4. The electrolysis apparatus according to claim 1, characterized in that, The electrolysis chamber has at least one row of reaction holes, and each row has at least two reaction holes.

5. The electrolysis apparatus according to claim 1, characterized in that, The frame structure includes reinforcing ends protruding from both ends of the electrolysis chamber, and a mounting groove is formed between the reinforcing ends and the outer wall of the electrolysis chamber. The positive electrode reinforcing component and the negative electrode reinforcing component are respectively defined in the mounting groove.

6. The electrolysis apparatus according to claim 1, characterized in that, The electrolysis apparatus further includes an annular seal that seals the mating surfaces of the positive electrode reinforcement assembly and the frame structure; and the seal that seals the mating surfaces of the negative electrode reinforcement assembly and the frame structure.

7. The electrolysis apparatus according to claim 6, characterized in that, The frame structure includes a blocking rib protruding from the outer peripheral wall of the electrolysis chamber, and the seal is located within the area surrounded by the blocking rib.

8. The electrolysis apparatus according to claim 7, characterized in that, The blocking rib is inserted into the positive electrode reinforcement component; and / or, the blocking rib is inserted into the negative electrode reinforcement component.

9. The electrolysis apparatus according to claim 1, characterized in that, The ratio of the total end face area of ​​the positive electrode reaction section to the cross-sectional area of ​​the flow channel inside the electrolysis chamber is k, where 0.5 ≤ k ≤ 0.

9.

10. The electrolysis apparatus according to claim 1, characterized in that, The positive electrode reinforcing plate and the frame structure are locked together by fasteners; the negative electrode reinforcing plate and the frame structure are locked together by fasteners. The electrolysis device also includes multiple clamping rings clamped to the outside of the positive electrode reinforcing plate and the negative electrode reinforcing plate.