A uniform opening device for nonwoven fabrics

Abstract

This utility model discloses a device for uniformly opening nonwoven fabric, including a box body. The bottom of the box body has several evenly distributed support blocks. A hopper is located on one side of the top of the box body, and a drying chamber is connected to the top of the box body. A discharge port is opened on one side of the box body. Symmetrically arranged rotating shafts are located in the box body, directly below the hopper. Opening angle nail rollers are fixedly fitted onto the outer walls of both sets of rotating shafts. One side of each set of rotating shafts extends out of the box body and connects to a linkage assembly. Beneficial effects: By setting up a linkage assembly, two sets of opening angle nail rollers can be driven to rotate synchronously to open the nonwoven fabric, improving its synchronization. By setting up a screening assembly, the opened nonwoven fabric can be screened and filtered to remove dust, eliminating the need to transfer and screen the nonwoven fabric again, thus improving processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of opening machine technology, and more specifically, to a uniform opening device for nonwoven fabrics. Background Technology

[0002] Non-woven fabric, also known as non-woven cloth, is composed of oriented or randomly arranged fibers. It is a new generation of environmentally friendly material with advantages such as high strength, breathability, waterproofing, environmental friendliness, flexibility, non-toxicity, odorlessness, and low price. It is a new generation of environmentally friendly material with characteristics such as water repellency, breathability, flexibility, non-combustibility, non-toxicity, non-irritation, and rich colors. It is often produced using polypropylene (PP) granules as raw material, through a continuous one-step process of high-temperature melting, spinning, laying, and hot-pressing. The function of the opening machine is to loosen the compressed and entangled fiber raw materials. The degree of loosening of the non-woven fiber raw materials has a significant impact on the quality of semi-finished products and finished non-woven fabrics, as well as material savings.

[0003] According to Chinese Patent CN202321574760.4, an opening machine for nonwoven fabric processing is described. This application utilizes a drive motor housed within a protective casing to rotate a driving gear that meshes with a connecting gear. When the connecting gear rotates, it meshes with a driven gear, causing the opening angle nail roller to rotate in the opposite direction. This results in synchronous rotation of the auxiliary angle nail roller and the opening angle nail roller, eliminating the need for two separate motors to drive the auxiliary and opening angle nail rollers, thus reducing production costs. Existing opening machines often mix dust and impurities with the nonwoven fabric during the opening process, requiring separate sieving of the nonwoven fabric after opening, which is time-consuming.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a uniform opening device for nonwoven fabrics to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A nonwoven fabric uniform opening device includes a box body, with several evenly distributed support blocks at the bottom of the box body, a feeding hopper on one side of the top of the box body, a drying box connected to the top of the box body, a discharge port on one side of the box body, a symmetrically arranged rotating shaft in the box body directly below the feeding hopper, two sets of rotating shafts having opening angle nail rollers fixedly fitted on their outer walls, one side of each set of rotating shafts extending out of the box body and connected to a linkage assembly, and a screening assembly in the box body at the bottom of the opening angle nail rollers.

[0008] Preferably, the drying chamber is equipped with several evenly distributed fans, which are connected to the chamber body via connecting frames. Heating wires are provided in the drying chamber at the bottom of the fans, and a dustproof net is provided at the top of the drying chamber.

[0009] Preferably, the linkage component includes a mounting base on one side of the housing, a motor on one side of the mounting base, a double-groove pulley on the drive end of the motor, two sets of rotating shafts extending to the outside of the housing and respectively connected to driven pulleys, and both sets of driven pulleys connected to the double-groove pulleys via transmission belts.

[0010] Preferably, the screening assembly includes an inclined screening plate located in the housing and at the bottom end of the opening angle nail roller. One side of the screening plate is connected to the housing via a second rotating shaft, and the side of the screening plate away from the second rotating shaft is connected to the housing via a spring. A third rotating shaft is located in the housing and at the top of the screening plate. The outer wall of the third rotating shaft is provided with several evenly distributed striking rods.

[0011] Preferably, the bottom of the housing is provided with a dust collection pipe, and the bottom of the dust collection pipe is provided with a matching pipe cover.

[0012] Preferably, one side of the rotating shaft extends out of the housing and connects to the drive end of the motor.

[0013] Preferably, the striking rod is provided with a roller on one side.

[0014] The beneficial effects of this utility model are as follows: by setting up a linkage component, two sets of opening angle nail rollers can be driven to rotate synchronously to open the non-woven fabric, thereby improving its synchronization. By setting up a screening component, the non-woven fabric after opening can be screened and filtered to remove dust from the non-woven fabric without having to transfer and screen it again, thus improving its processing efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a nonwoven fabric uniform opening device according to an embodiment of the present utility model.

[0017] Figure 2 This is a cross-sectional view of a nonwoven fabric uniform opening device according to an embodiment of the present utility model;

[0018] Figure 3 yes Figure 1 A magnified view of a portion of point A in the middle;

[0019] Figure 4 yes Figure 2 A magnified view of a portion of point B in the middle.

[0020] In the picture:

[0021] 1. Box body; 2. Support block; 3. Feed hopper; 4. Drying box; 5. Discharge port; 6. Rotating shaft one; 7. Loosening angle nail roller; 8. Fan; 9. Connecting frame; 10. Heating wire; 11. Dustproof net; 12. Mounting base; 13. Motor one; 14. Double groove pulley; 15. Driven pulley; 16. Transmission belt; 17. Screening plate; 18. Rotating shaft two; 19. Spring; 20. Rotating shaft three; 21. Striking rod; 22. Dust collection pipe; 23. Motor two; 24. Roller. Detailed Implementation

[0022] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] According to an embodiment of the present invention, a device for uniformly opening nonwoven fabric is provided.

[0024] Example 1;

[0025] like Figure 1-4 As shown, the nonwoven fabric uniform opening device according to an embodiment of the present invention includes a box body 1. The bottom end of the box body 1 is provided with a plurality of evenly distributed support blocks 2. The top side of the box body 1 is provided with a feeding hopper 3. The top end of the box body 1 is provided with a drying box 4 connected thereto. The side of the box body 1 is provided with a discharge port 5. The box body 1 is provided with symmetrically arranged rotating shafts 6 located directly below the feeding hopper 3. The outer walls of the two sets of rotating shafts 6 are fixedly fitted with opening angle nail rollers 7. The two sets of rotating shafts 6 extend to the outside of the box body 1 and are connected to the linkage assembly. The box body 1 is provided with a screening assembly located at the bottom end of the opening angle nail rollers 7.

[0026] Example 2;

[0027] like Figure 1-4As shown, the device includes a housing 1, with several evenly distributed support blocks 2 at the bottom. A hopper 3 is located on one side of the top of the housing 1, and a drying chamber 4 connected to it is located at the top of the housing 1. A discharge port 5 is opened on one side of the housing 1. Symmetrically arranged rotating shafts 6 are located in the housing 1 directly below the hopper 3. Opening angle nail rollers 7 are fixedly fitted onto the outer walls of both sets of rotating shafts 6. One side of each set of rotating shafts 6 extends outside the housing 1 and connects to a linkage assembly. A screening assembly is located in the housing 1 at the bottom of the opening angle nail rollers 7. Several evenly distributed fans 8 are located in the drying chamber 4, connected to the housing 1 via a connecting frame 9. A heating wire 10 is located in the drying chamber 4 at the bottom of the fans 8, and a dustproof net 11 is located at the top of the drying chamber 4. The linkage assembly includes a mounting base 12 on one side of the housing 1, a motor 13 on one side of the mounting base 12, a double-groove pulley 14 on the drive end of the motor 13, and two sets of rotating shafts 6 extending to the outside of the housing 1 and connected to driven pulleys 15 respectively. Both sets of driven pulleys 15 are connected to the double-groove pulleys 14 via a transmission belt 16. When opening the nonwoven fabric, the nonwoven fabric is placed in the housing 1 through the hopper 3. During this process, the motor 13 is started to drive the double-groove pulleys 14 to rotate. The double-groove pulleys 14 drive the two sets of driven pulleys 15 to rotate synchronously via the transmission belt 16. The two sets of driven pulleys 15 drive the two sets of rotating shafts 6 to rotate, and the two sets of rotating shafts 6 drive the two sets of opening angle nail rollers 7 to rotate, thus opening the nonwoven fabric. By setting up the linkage assembly, the two sets of opening angle nail rollers can be driven to rotate synchronously to open the nonwoven fabric, improving its synchronization.

[0028] Example 3;

[0029] like Figure 1-4As shown, the device includes a box body 1, with several evenly distributed support blocks 2 at the bottom of the box body 1, a feeding hopper 3 on one side of the top of the box body 1, a drying box 4 connected to the top of the box body 1, a discharge port 5 on one side of the box body 1, symmetrically arranged rotating shafts 6 located in the box body 1 and directly below the feeding hopper 3, with opening angle nail rollers 7 fixedly fitted on the outer walls of both sets of rotating shafts 6, and one side of both sets of rotating shafts 6 extending to the outside of the box body 1 and connected to the linkage assembly, and a screening assembly located in the box body 1 and at the bottom of the opening angle nail rollers 7. The screening assembly includes an inclined screening plate 17 located at the bottom end of the opening angle nail roller 7 within the housing 1. One side of the screening plate 17 is connected to the housing 1 via a second rotating shaft 18, and the side of the screening plate 17 away from the second rotating shaft 18 is connected to the housing 1 via a spring 19. A third rotating shaft 20 is located at the top of the screening plate 17 within the housing 1, and the outer wall of the third rotating shaft 20 is provided with several evenly distributed striking rods 21. A dust collection pipe 22 is located at the bottom end of the housing 1, and a matching pipe cap is provided at the bottom end of the dust collection pipe 22. One side of the third rotating shaft 20 extends outside the housing 1 and is connected to the drive end of a second motor 23. A roller 24 is provided on one side of the striking rod 21. When the non-woven fabric is opened and falls onto the screening plate 17, the second motor 23 is started, driving the third shaft 20 to rotate. The third shaft 20 drives the striking rod 21 to rotate, and the striking rod 21 drives the roller 24 to intermittently strike the screening plate 17, causing the screening plate 17 to intermittently compress the spring 19 to achieve a vibration effect. This causes the non-woven fabric to slide quickly from the screening plate 17 to the discharge port 5 for discharge. At the same time, the vibration of the screening plate 17 accelerates the filtration of dust and impurities. Meanwhile, the fan 8 is started, blowing the gas heated by the heating wire 10 into the box 1 to dry the non-woven fabric. By setting up the screening component, the non-woven fabric after opening can be screened and filtered to remove dust from the non-woven fabric. There is no need to transfer and screen the non-woven fabric again, which improves its processing efficiency.

[0030] In practical applications, when opening nonwoven fabric, the nonwoven fabric is placed into the box 1 through the feed hopper 3. During this process, the motor 13 is started to drive the double-groove pulley 14 to rotate. The double-groove pulley 14 drives two sets of driven pulleys 15 to rotate synchronously through the transmission belt 16. The two sets of driven pulleys 15 drive two sets of rotating shafts 6 to rotate, and the two sets of opening angle nail rollers 7 to rotate to open the nonwoven fabric. By setting up a linkage component, the two sets of opening angle nail rollers can be driven to rotate synchronously to open the nonwoven fabric, improving its synchronization. When the nonwoven fabric is opened and falls onto the screening plate 17, the motor 2 is started. 23 drives the rotating shaft 20 to rotate, which in turn drives the striking rod 21 to rotate. The striking rod 21 drives the roller 24 to intermittently strike the screening plate 17, causing the screening plate 17 to intermittently compress the spring 19 to achieve a vibration effect. This causes the non-woven fabric to slide quickly from the screening plate 17 to the discharge port 5 for discharge. At the same time, the vibration of the screening plate 17 accelerates the filtration of dust and impurities. Meanwhile, the fan 8 starts and blows the gas heated by the heating wire 10 into the box 1 to dry the non-woven fabric. By setting up the screening component, the non-woven fabric after opening can be screened and filtered to remove dust from the non-woven fabric. This eliminates the need to transfer and screen the non-woven fabric again, thus improving its processing efficiency.

[0031] In summary, by means of the above-mentioned technical solution of this utility model, by setting up a linkage component, two sets of opening angle nail rollers can be driven to rotate synchronously to open the non-woven fabric, thereby improving its synchronization. By setting up a screening component, the non-woven fabric after opening can be screened and filtered to remove dust from the non-woven fabric without having to transfer and screen the non-woven fabric again, thereby improving its processing efficiency.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for uniformly opening nonwoven fabrics, characterized in that, The box includes a box body (1), the bottom of which is provided with several evenly distributed support blocks (2), the top of which is provided with a feeding hopper (3), the top of which is provided with a drying box (4) connected to it, the box body (1) has a discharge port (5) on one side, the box body (1) is provided with symmetrically arranged rotating shafts (6) located directly below the feeding hopper (3), the outer walls of the two sets of rotating shafts (6) are fixedly fitted with opening angle nail rollers (7), the two sets of rotating shafts (6) extend to the outside of the box body (1) and are connected to the linkage assembly, and the box body (1) is provided with a screening assembly located at the bottom of the opening angle nail rollers (7).

2. The nonwoven fabric uniform opening device according to claim 1, characterized in that, The drying box (4) is provided with several evenly distributed fans (8), the fans (8) are connected to the box body (1) through the connecting frame (9), the drying box (4) is provided with heating wire (10) at the bottom of the fans (8), and the top of the drying box (4) is provided with dustproof net (11).

3. The nonwoven fabric uniform opening device according to claim 1, characterized in that, The linkage component includes a mounting base (12) provided on one side of the housing (1), a motor (13) provided on one side of the mounting base (12), a double groove pulley (14) provided on the driving end of the motor (13), and two sets of rotating shafts (6) extending to the outside of the housing (1) and respectively connected to driven pulleys (15). Both sets of driven pulleys (15) are connected to the double groove pulleys (14) through a transmission belt (16).

4. The nonwoven fabric uniform opening device according to claim 1, characterized in that, The screening assembly includes an inclined screening plate (17) located in the box (1) at the bottom of the loosening angle nail roller (7). One side of the screening plate (17) is connected to the box (1) via a rotating shaft two (18), and the side of the screening plate (17) away from the rotating shaft two (18) is connected to the box (1) via a spring (19). A rotating shaft three (20) is located in the box (1) at the top of the screening plate (17), and a plurality of evenly distributed striking rods (21) are provided on the outer wall of the rotating shaft three (20).

5. The nonwoven fabric uniform opening device according to claim 4, characterized in that, The bottom of the box (1) is provided with a dust collection pipe (22), and the bottom of the dust collection pipe (22) is provided with a matching pipe cover.

6. The nonwoven fabric uniform opening device according to claim 4, characterized in that, The rotating shaft three (20) extends to the outside of the housing (1) and is connected to the drive end of the motor two (23).

7. The nonwoven fabric uniform opening device according to claim 4, characterized in that, A roller (24) is provided on one side of the striking rod (21).

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