A rapid equipment calibration fixture

Abstract

This utility model discloses a rapid equipment calibration fixture, including a main support frame, an auxiliary support frame, and several test probes. The main support frame is fixedly connected to the test and calibration equipment via a quick-connect mechanism. The auxiliary support frame is fixedly installed on one side of the main support frame. The test probes pass through the main support frame and the auxiliary support frame and are installed on the auxiliary support frame. The test probes are used to connect to the connection port of the equipment to be tested and calibrated. The fixture has a simple overall structure, allowing for quick assembly and disassembly. It is also convenient to assemble and use, greatly simplifying the workload of operators. In actual use, operators only need to install the fixture onto the equipment to be tested and calibrated, eliminating the need for repeated wiring, significantly shortening working time, improving work efficiency, and reducing labor costs.

Description

Technical Field

[0001] This utility model relates to the field of calibration technology for chemical composition and capacity testing equipment, and specifically to a rapid equipment calibration fixture. Background Technology

[0002] Battery formation and capacity testing are achieved through a highly precise controlled charging and discharging process. This places high demands on the control accuracy of the formation and capacity testing equipment. To ensure that the equipment is always in good working order, it needs to be tested and calibrated regularly.

[0003] Currently, the testing and calibration of formulation and capacity testing equipment mainly involves staff carrying instruments and using additional wiring to complete the testing and calibration work. The main problems are slow wiring process, long replacement time, low work efficiency, and high labor costs. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a rapid equipment calibration fixture, which adopts the following technical solution:

[0005] A rapid equipment calibration fixture includes a main support frame, an auxiliary support frame, and a number of test probes. The main support frame is fixedly connected to the test calibration equipment via a quick-connect mechanism. The auxiliary support frame is fixedly installed on one side of the main support frame. The test probes pass through the main support frame and the auxiliary support frame and are installed on the auxiliary support frame. The test probes are used to connect to the connection port of the equipment to be tested and calibrated.

[0006] Furthermore, the main support frame includes an installation part and a connecting part; the installation part has a concave structure, and both sides of the wall are provided with installation holes for quick connection mechanisms to pass through and be fixed; the connecting part has a flat plate structure, with the installation part connected to both ends, and is integrally formed with the installation part.

[0007] Furthermore, a top plate is integrally formed at the top of the connecting part.

[0008] Furthermore, the quick-connect mechanism includes a mounting bolt and a limiting nut. The limiting nut is fitted onto the mounting bolt, which passes through the concave structure of the mounting part, and the limiting nut is located within the concave structure of the mounting part.

[0009] Furthermore, the auxiliary support frame is a flat plate structure, which is installed on one side of the connection part by several fixing bolts.

[0010] Furthermore, the main support frame has several screw holes and several through holes on its connecting part, and the auxiliary support frame has several screw holes and several fixing holes. The fixing bolts pass through the screw holes and screw holes to install the auxiliary support frame, and the test probe passes through the through holes and is installed in the fixing holes.

[0011] Furthermore, the through hole and the fixing hole are coaxial circular hole structures, and the diameter of the through hole is larger than the diameter of the fixing hole.

[0012] Furthermore, the test probe includes a head and a tail; the head is used to insert into the connection port of the calibration device to be tested, and is used to connect and power on during calibration; the tail is used to solder the wire harness.

[0013] Furthermore, annular protrusions are provided on the outer surface of the test probe.

[0014] Furthermore, the main support frame is made of metal, while the auxiliary support frame is made of insulating material.

[0015] By adopting the above technical solution, the beneficial effects of this utility model are as follows:

[0016] The tooling has a simple overall structure, allowing for quick assembly and disassembly. It is also easy to assemble and use, greatly simplifying the workload of the staff. In actual use, the staff only needs to install the tooling onto the testing and calibration equipment to be tested, without having to repeatedly rewire, which greatly shortens the working time, improves work efficiency, and reduces labor costs. Attached Figure Description

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Figure 1 This is a schematic diagram of the overall structure of a rapid equipment calibration fixture according to this utility model;

[0019] Figure 2 for Figure 1 Exploded view of the structure;

[0020] Figure 3 This is a schematic diagram of the test probe in a rapid equipment calibration fixture of this utility model;

[0021] Figure 4 This is a schematic diagram illustrating the usage status of a rapid equipment calibration fixture.

[0022] in:

[0023] 1. Main support frame; 2. Auxiliary support frame; 3. Test probe; 4. Quick connection mechanism; 5. Test and calibration equipment; 11. Mounting part; 12. Connecting part; 13. Mounting hole; 14. Mounting bolt; 15. Limit nut; 16. Fixing bolt; 17. Screw hole one; 18. Through hole; 19. Screw hole two; 20. Fixing hole; 21. Top plate; 31. Head; 32. Tail; 33. Annular protrusion. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figures 1-4 A rapid equipment calibration fixture includes a main support frame 1, an auxiliary support frame 2, and several test probes 3. The main support frame 1 is fixedly installed to the equipment 5 to be tested and calibrated via a quick-connect mechanism 4. The auxiliary support frame 2 is fixedly installed on one side of the main support frame 1. The test probes 3 pass through the main support frame 1 and the auxiliary support frame 2 and are installed on the auxiliary support frame 2. The test probes 3 are used to insert into and connect to the connection port of the equipment 5 to be tested and calibrated, and are powered on. Meanwhile, the main support frame 1 is made of metal to ensure sufficient strength; the auxiliary support frame 2 is made of insulating material, which not only increases the strength of the main support frame 1 but also ensures insulation between the test probes 3 and the main support frame 1.

[0026] With the above setup, during actual operation, staff only need to install the fixture onto the device to be tested and calibrated 5 using the quick-connect mechanism 4 to begin the calibration test. After completion, the fixture can be quickly disassembled using the quick-connect mechanism 4 and connected to the next device to be tested and calibrated 5 for the next step. The operation is simple, efficient, and greatly saves working time. Furthermore, due to its simple structure and external mounting on the device to be tested and calibrated 5, it offers a better field of vision and is easier for staff to operate.

[0027] The main support frame 1 includes a mounting part 11 and a connecting part 12. The mounting part 11 has a concave structure, with mounting holes 13 on both sides for the quick-connect mechanism 4 to pass through and be fixed. The connecting part 12 has a flat structure, with the mounting part 11 connected to both ends, and is integrally formed with the mounting part 11, making the structure more stable. At the same time, a top plate 21 is integrally formed at the top of the connecting part 12. When installing this fixture, the top plate 21 should face upwards. The top plate 21 can effectively assist workers in accurate and quick installation.

[0028] The quick-connect mechanism 4 includes a mounting bolt 14 and a limiting nut 15. The limiting nut 15 is fitted onto the mounting bolt 14, which passes through the concave structure of the mounting part 11. The limiting nut is located within the concave structure of the mounting part 11. The mounting bolt 14 enables quick installation and disassembly, while the limiting nut 15 effectively limits movement, preventing the mounting part 11 from shrinking due to compression and ensuring the stability of the overall structure.

[0029] The auxiliary support frame 2 is a flat plate structure and is installed on one side of the connecting part 12 by several fixing bolts 16.

[0030] Specifically, the connecting part 12 of the main support frame 1 has several screw holes 17 and several through holes 18, and the auxiliary support frame 2 has several screw holes 19 and several fixing holes 20. The number of fixing bolts 16, screw holes 17 and screw holes 19 corresponds; the number of test probes 3, through holes 18 and fixing holes 20 corresponds, and can be adjusted as needed in actual use. The fixing bolts 16 pass through screw holes 17 and screw holes 19 to install the auxiliary support frame. The test probes 3 pass through through holes 18 and are installed in fixing holes 20. At the same time, through holes 18 and fixing holes 20 are coaxial circular holes, and the diameter of through holes 18 is larger than the diameter of fixing holes 20, so as to ensure that the test probes 3 only contact the insulated auxiliary support frame 2 and not the metal main support frame 1.

[0031] Specifically, the test probe 3 includes a head 31 and a tail 32; the head 32 is used to insert into the connection port of the calibration device 5 under test, for power connection during calibration; the tail 32 is used for soldering wire harnesses. An annular protrusion 33 is also provided on the outer surface of the test probe 3. When the tail 32 of the test probe 3 is inserted into the fixing hole 20, the annular protrusion 33 can act as a limit. This simple installation method for the test probe 3 and the auxiliary support frame 2 also makes them easier to maintain.

[0032] In actual use, the operator first aligns the mounting bolt 14 with the mating hole on the device end, and then tightens it manually or with a power tool. Simultaneously, the limit nut 15 is adjusted to prevent the side wall of the mounting part 11 from deforming due to pressure against the side of the device 5 to be tested and calibrated. This ensures that the pressure of the connection port of the device 5 against the head 31 of each test probe 3 is consistent, guaranteeing the accuracy of the device calibration. Then, the device calibration test can be started. After the test, the operator simply reverses the direction of the mounting bolt 14 to disassemble the device, then moves to the next device and repeats the above steps to continue the calibration test.

[0033] Moreover, due to its small size, simple structure, and convenient installation, this tooling is also relatively inexpensive. In actual work, multiple tools can be used together to further improve work efficiency.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid equipment calibration fixture, characterized in that, It includes a main support frame, an auxiliary support frame, and several test probes; the main support frame is fixedly connected to the test and calibration equipment through a quick-connect mechanism, the auxiliary support frame is fixedly installed on one side of the main support frame, the test probes pass through the main support frame and the auxiliary support frame and are installed on the auxiliary support frame, and the test probes are used to connect to the connection port of the test and calibration equipment.

2. The rapid equipment calibration fixture according to claim 1, characterized in that, The main support frame includes an installation part and a connecting part; the installation part has a concave structure, and both sides of the wall are provided with installation holes for quick connection mechanisms to pass through and be fixed; the connecting part has a flat plate structure, with the installation part connected to both ends, and is integrally formed with the installation part.

3. The rapid equipment calibration fixture according to claim 2, characterized in that, The top of the connecting part is also integrally formed with a top plate.

4. The rapid equipment calibration fixture according to claim 2, characterized in that, The quick-connect mechanism includes a mounting bolt and a limiting nut. The limiting nut is sleeved on the mounting bolt, the mounting bolt passes through the concave structure of the mounting part, and the limiting nut is disposed within the concave structure of the mounting part.

5. The rapid equipment calibration fixture according to claim 2, characterized in that, The auxiliary support frame is a flat plate structure and is installed on one side of the connection part by several fixing bolts.

6. The rapid equipment calibration fixture according to claim 5, characterized in that, The main support frame has several screw holes and several through holes on its connecting part, and the auxiliary support frame has several screw holes and several fixing holes. The fixing bolts pass through the screw holes and screw holes to install the auxiliary support frame, and the test probe passes through the through holes and is installed in the fixing holes.

7. The rapid equipment calibration fixture according to claim 6, characterized in that, The through hole and the fixing hole are coaxial circular holes, and the diameter of the through hole is larger than the diameter of the fixing hole.

8. The rapid equipment calibration fixture according to claim 1, characterized in that, The test probe includes a head and a tail; the head is used to insert into the connection port of the calibration device to be tested, and is used to connect and power on during calibration; the tail is used to solder wire harnesses.

9. A rapid equipment calibration fixture according to claim 8, characterized in that, The outer surface of the test needle is also provided with annular protrusions.

10. A rapid equipment calibration fixture according to claim 1, characterized in that, The main support frame is made of metal, and the auxiliary support frame is made of insulating material.

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