A tooling for inserting motor magnets

Abstract

This utility model discloses a motor magnet insertion fixture, belonging to the technical field of motor production equipment. It includes a magnet insertion fixture with a cylinder mounted on it. A pressure plate is arranged at the output end of the cylinder, and a guide rod is arranged on the pressure plate. A protective structure is arranged on the magnet insertion fixture to protect the area in front of the processing area. The protective structure includes a U-shaped frame arranged on the magnet insertion fixture and a movable baffle slidably mounted on the U-shaped frame. In this utility model, during the process of controlling the pressure plate to press down on the motor stator for magnet insertion, the descent of the pressure plate will cause the movable baffle to rise and protect the area in front of the magnet insertion fixture, acting as a safety barrier to prevent operators from contacting the danger zone when the pressure plate descends. If the operator's arm reaches the pressure plate during the rising of the movable baffle, the operator's arm can be pulled away from the pressure plate using a lever, further improving the operational safety of the device.

Description

Technical Field

[0001] This utility model relates to the field of motor production equipment technology, specifically to a motor magnet insertion tooling. Background Technology

[0002] Motor magnet insertion fixtures are specialized tools or equipment used to assist in the accurate and efficient installation of motor magnets (permanent magnets) into the motor rotor or stator. Their core function is to ensure that the position, polarity, and clearance parameters of the magnets meet design requirements, while simultaneously improving assembly efficiency and consistency.

[0003] In the existing technology, when inserting magnets into the stator or rotor of a motor, it is necessary to control the cylinder to drive the pressure plate to descend and press the stator or rotor in order to carry out the magnet insertion operation. However, during the operation, there is no protective shield in front of the insertion tool. If the user's arm is accidentally put under the pressure plate, it may be squeezed by the pressure plate, which poses a certain safety hazard. Utility Model Content

[0004] To address the aforementioned technical shortcomings, the purpose of this utility model is to provide a motor magnet insertion fixture, thereby solving the problem mentioned in the background art that the front of the steel insertion fixture is not protected, and if the user's arm is accidentally inserted under the pressure plate, it may be squeezed by the pressure plate.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A tooling for inserting motor magnets, comprising:

[0007] A magnet insertion fixture, wherein a cylinder is mounted on the magnet insertion fixture, a pressure plate is arranged at the output end of the cylinder, and a guide rod is arranged on the pressure plate, characterized in that it further includes:

[0008] A protective structure is arranged on the magnet insert fixture to protect the area in front of the processing area of ​​the magnet insert fixture.

[0009] A lever structure, located on the guard structure, is used to pull the user's arm away from under the pressure plate;

[0010] The pressing structure, arranged on the guard structure, is used to stop the magnet insertion tooling in case of compression.

[0011] Preferably, the protective structure includes:

[0012] U-shaped frame, arranged on magnet insertion fixture;

[0013] The movable baffle is slidably mounted on the U-shaped frame;

[0014] Both drive sprockets are rotatably mounted inside the U-shaped frame;

[0015] The drive chain is mounted on two drive sprockets.

[0016] Connecting rods are arranged on the drive chain and guide rods;

[0017] The movable baffle is located on the side of the transmission chain away from the connecting rod.

[0018] Preferably, the protective structure further includes:

[0019] The guide chute is located inside the movable baffle;

[0020] The guide bar is arranged on one side of the U-shaped frame and slidably installed inside the guide groove.

[0021] Preferably, the lever structure includes:

[0022] The bearing seat is located on one side of the movable baffle;

[0023] A two-way lead screw is rotatably mounted inside a bearing seat.

[0024] The linkage gear is located at one end of the double-acting lead screw;

[0025] A fixed rack is arranged on the inner wall of the U-shaped frame, and the fixed rack meshes with the linkage gear;

[0026] Two levers are symmetrically threaded onto a two-way lead screw.

[0027] Preferably, the lever structure further includes a T-shaped strip arranged on one side of the movable baffle. The T-shaped strip is slidably installed inside the lever to guide the lever to move in the horizontal direction.

[0028] Preferably, the pressing structure includes:

[0029] A fixed plate is placed on one side of the movable baffle;

[0030] The slide bar is slidably mounted inside the fixed plate;

[0031] A pressure strip is placed at one end of the slide bar;

[0032] An emergency stop switch is located above the fixed plate and is electrically connected to the cylinder to control the cylinder to stop its extension and retraction.

[0033] A limiting component, arranged on the slide bar, is used to prevent the slide bar from slipping off the fixed plate;

[0034] A reset component, arranged on the pressure bar, is used to move the pressure bar to reset it.

[0035] Preferably, the limiting component includes a stop block disposed at one end of the slide rod, the stop block being located below the fixing plate and used to block one end of the slide rod.

[0036] Preferably, the reset assembly includes a spring slidably sleeved on the slide rod, with both ends of the spring respectively arranged between the fixed plate and the pressure strip.

[0037] The beneficial effects of this utility model are as follows:

[0038] In this invention, during the process of pressing the motor stator with a pressure plate to insert magnets, the descent of the pressure plate will cause a movable baffle to rise and protect the front of the magnet insertion fixture, which can serve as a safety barrier to prevent operators from contacting the danger zone when the pressure plate descends. If the operator's arm reaches the pressure plate during the rising of the movable baffle, the operator's arm can be pulled away from the pressure plate by the movement of the lever, further improving the operational safety of the device.

[0039] In this invention, if the lever fails to release the arm in time during use, the rising movable baffle will cause the pressure bar to press on the arm. Subsequently, the continuously rising movable baffle will cause the emergency stop switch to press on the pressure bar, thereby triggering the emergency stop switch and controlling the pressure plate to stop descending. Attached Figure Description

[0040] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0041] Figure 1 A schematic diagram of the structure of a motor magnet insertion tool provided in an embodiment of this utility model;

[0042] Figure 2 A side view of a motor magnet insertion tooling provided for an embodiment of this utility model;

[0043] Figure 3 A schematic diagram of a U-shaped frame structure for inserting motor magnets according to an embodiment of this utility model;

[0044] Figure 4 A schematic diagram of a fixed rack structure for a motor magnet insertion tool provided in this embodiment of the present invention;

[0045] Figure 5 A schematic diagram of the movable baffle structure of a motor magnet insertion tool provided in this embodiment of the utility model;

[0046] Figure 6 A schematic diagram of the pressure bar structure of a motor magnet insertion tool provided for an embodiment of this utility model.

[0047] Explanation of reference numerals in the attached figures:

[0048] 1. Magnet insertion fixture; 101. Cylinder; 102. Pressure plate; 103. Guide rod; 2. U-shaped frame; 201. Movable baffle; 202. Transmission sprocket; 203. Transmission chain; 204. Connecting rod; 205. Guide groove; 206. Guide bar; 3. Shaft seat; 301. Double-acting lead screw; 302. Linkage gear; 303. Fixed rack; 304. Lever; 305. T-shaped bar; 4. Fixed plate; 401. Slide rod; 402. Pressure bar; 403. Emergency stop switch; 404. Stop block; 405. Spring. Detailed Implementation

[0049] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0050] Example 1:

[0051] like Figures 1 to 6 As shown, this utility model provides a motor magnet insertion fixture, including: a magnet insertion fixture 1, a cylinder 101 is provided on the magnet insertion fixture 1, a pressure plate 102 is arranged at the output end of the cylinder 101, a guide rod 103 is arranged on the pressure plate 102, and a protective structure for protecting the processing area in front of the magnet insertion fixture 1 is arranged on the magnet insertion fixture 1.

[0052] The protective structure includes a U-shaped frame 2 arranged on the magnet insert fixture 1, a movable baffle 201 slidably installed on the U-shaped frame 2, two transmission sprockets 202 rotatably installed inside the U-shaped frame 2, a transmission chain 203 installed on the two transmission sprockets 202, and a connecting rod 204 arranged on the transmission chain 203 and the guide rod 103. The movable baffle 201 is arranged on the side of the transmission chain 203 away from the connecting rod 204. During the descent of the guide rod 103, it will drive one side of the connecting rod 204 to descend. The descending connecting rod 204 will pull the transmission chain 203 to move, so that the transmission chain 203 will perform circumferential motion through the transmission cooperation with the transmission sprockets 202. This will cause the other side of the connecting rod 204 to drive the movable baffle 201 to rise. The rising movable baffle 201 can block the processing area in front of the magnet insert fixture 1.

[0053] The protective structure also includes a guide groove 205 inside the movable baffle 201, and a guide strip 206 arranged on one side of the U-shaped frame 2 and slidably installed inside the guide groove 205. The rising movable baffle 201 can slide on the guide strip 206 through the guide groove 205. The setting of the guide groove 205 and the guide strip 206 restricts the movement direction of the movable baffle 201 and improves the stability of the movement of the movable baffle 201.

[0054] Example 2:

[0055] Based on Embodiment 1, in order to prevent workers from reaching their hands under the pressure plate 102, a lever structure is provided in the guard structure to pull the user's arm away from under the pressure plate 102.

[0056] The lever structure includes a bearing 3 arranged on one side of the movable baffle 201, a bidirectional lead screw 301 rotatably installed inside the bearing 3, a linkage gear 302 arranged at one end of the bidirectional lead screw 301, a fixed rack 303 arranged on the inner wall of the U-shaped frame 2, the fixed rack 303 meshing with the linkage gear 302, and two levers 304 symmetrically threaded on the bidirectional lead screw 301. When the movable baffle 201 rises, it drives the bidirectional lead screw 301 and the linkage gear 302 to rise and move through the bearing 3, so that the moving linkage gear 302 rotates by meshing with the fixed rack 303. The rotating linkage gear 302 drives the two levers 304 to move through the bidirectional lead screw 301. If the arm extends into the processing area of ​​the magnetic steel insertion fixture 1 during the rising process of the movable baffle 201, the moving levers 304 can push the arm away to prevent the hand from being below the pressure plate 102.

[0057] The lever structure also includes a T-shaped bar 305 arranged on one side of the movable baffle 201 to guide the lever 304 to move horizontally. The T-shaped bar 305 is slidably installed inside the lever 304. When the movable baffle 201 moves, it can slide horizontally along the direction of the T-shaped bar 305, thereby limiting the direction of movement of the movable baffle 201 and preventing it from deviating.

[0058] Example 3:

[0059] Based on Example 1, in order to control the cylinder 101 to stop operating in time when the worker puts his hand into the working area of ​​the magnet insert tool 1, a pressing structure for emergency stopping of the magnet insert tool 1 when it is squeezed is arranged on the guard structure.

[0060] The pressing structure includes a fixed plate 4 arranged on one side of the movable baffle 201, a slide rod 401 slidably installed inside the fixed plate 4, a pressure strip 402 arranged at one end of the slide rod 401, an emergency stop switch 403 arranged above the fixed plate 4 to control the cylinder 101 to stop its extension and retraction, the emergency stop switch 403 being electrically connected to the cylinder 101, a limiting component arranged on the slide rod 401 to prevent the slide rod 401 from slipping off the fixed plate 4, and a reset component arranged on the pressure strip 402 to drive the pressure strip 402 to move and reset. If the arm is not pushed away in time, the continuous rise of the movable baffle 201 can cause the pressure strip 402 to press against the arm. At this time, the continuous rise of the movable baffle 201 will cause the fixed plate 4 to slide on the slide rod 401. At the same time, the rising fixed plate 4 will cause the emergency stop switch 403 to contact the pressure strip 402, so that the pressure strip 402 triggers the emergency stop switch 403 to control the cylinder 101 to stop operating.

[0061] Specifically, the limiting component includes a stop 404 arranged at one end of the slide bar 401. The stop 404 is located below the fixing plate 4. Through the cooperation of the stop 404 and the pressure strip 402, it can block both ends of the slide bar 401 to prevent the slide bar 401 from coming loose from the fixing plate 4.

[0062] Specifically, the reset assembly includes a spring 405 that is slidably sleeved on the slide bar 401. The two ends of the spring 405 are respectively arranged between the fixed plate 4 and the pressure bar 402. When the pressure bar 402 is pressed against the arm, the continuously rising fixed plate 4 will compress the spring 405. When the arm is disengaged from the pressure bar 402, the spring 405 will push the pressure bar 402 to move and reset, so that the pressure bar 402 is disengaged from the emergency stop switch 403, so that the magnetic steel insertion tool 1 can be used again.

[0063] Working principle:

[0064] In use, the motor stator can be placed on the processing table of the magnet insertion fixture 1. Then, the cylinder 101 is activated to control the pressure plate 102 to descend and press the stator so that the magnet can be inserted. During the descent of the pressure plate 102, the guide rod 103 will slide on the magnet insertion fixture 1, guiding the movement of the pressure plate 102. During the descent of the guide rod 103, one side of the connecting rod 204 will descend and move. The descending connecting rod 204 will pull the transmission chain 203 to move, so that the transmission chain 203 passes through the transmission sprocket 202. The transmission mechanism enables the connecting rod 204 to rotate in a circular motion, thereby causing the other side of the connecting rod 204 to drive the movable baffle 201 to move upward. The rising movable baffle 201 can block the processing area of ​​the magnetic steel insertion tool 1, preventing the operator from extending their arm into the processing area. When the movable baffle 201 rises, it will drive the bidirectional lead screw 301 and the linkage gear 302 to move upward through the bearing 3. This causes the moving linkage gear 302 to rotate by meshing with the fixed rack 303. The rotating linkage gear 302 can drive the... The bidirectional lead screw 301 rotates. Both ends of the bidirectional lead screw 301 have threads facing opposite directions, and these threads are adapted to the levers 304. This allows the bidirectional lead screw 301 to rotate and, through its threaded engagement with the two levers 304, drive them to move in opposite directions. This enables the levers 304 to move horizontally while the movable baffle 201 rises. If, during the rising process of the movable baffle 201, the arm extends into the processing area of ​​the magnet insert fixture 1, the moving levers 304 can push the arm away. To prevent the hand from being positioned below the pressure plate 102, if the arm is not moved away in time, the continuous rise of the movable baffle 201 will cause the pressure bar 402 to press against the arm. At this time, the continuous rise of the movable baffle 201 will cause the fixed plate 4 to slide on the slide bar 401. Simultaneously, the rising fixed plate 4 will compress the spring 405 and cause the emergency stop switch 403 to contact the pressure bar 402, causing the pressure bar 402 to trigger the emergency stop switch 403 to control the cylinder 101 to stop operating, preventing the cylinder 101 from continuously pressing down and improving the safety of operation.

[0065] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A motor magnetic steel inserting tool, comprising a magnetic steel inserting tool (1), wherein a pneumatic cylinder (101) is arranged on the magnetic steel inserting tool (1), an output end of the pneumatic cylinder (101) is arranged with a pressing plate (102), and a guide rod (103) is arranged on the pressing plate (102), characterized in that, Also includes: A protective structure is arranged on the magnet insert tool (1) to protect the front of the processing area of ​​the magnet insert tool (1); A lever structure, arranged on the guard structure, is used to pull the user's arm away from under the pressure plate (102); The pressing structure is arranged on the guard structure and is used to stop the magnet insertion tool (1) when it is squeezed.

2. The motor magnetic steel inserting tooling apparatus of claim 1, wherein, The protective structure includes: U-shaped frame (2) is arranged on magnet insertion fixture (1); The movable baffle (201) is slidably installed on the U-shaped frame (2); Both drive sprockets (202) are rotatably mounted inside the U-shaped frame (2); A drive chain (203) is mounted on two drive sprockets (202); A connecting rod (204) is arranged on the transmission chain (203) and the guide rod (103); The movable baffle (201) is arranged on the side of the transmission chain (203) away from the connecting rod (204).

3. The motor magnetic steel inserting tooling apparatus of claim 1, wherein, The protective structure also includes: The guide groove (205) is formed inside the movable baffle (201); The guide bar (206) is arranged on one side of the U-shaped frame (2) and slidably installed inside the guide groove (205).

4. The motor magnet insertion fixture as described in claim 1, characterized in that, The lever structure includes: The bearing seat (3) is arranged on one side of the movable baffle (201); A two-way lead screw (301) is rotatably mounted inside a bearing seat (3); The linkage gear (302) is arranged at one end of the double-acting lead screw (301); A fixed rack (303) is arranged on the inner wall of the U-shaped frame (2), and the fixed rack (303) meshes with the linkage gear (302); Two levers (304) are symmetrically threaded onto a two-way lead screw (301).

5. The motor magnet insertion fixture as described in claim 1, characterized in that, The lever structure also includes a T-shaped strip (305) arranged on one side of the movable baffle (201). The T-shaped strip (305) is slidably installed inside the lever (304) to guide the lever (304) to move in the horizontal direction.

6. The motor magnet insertion fixture as described in claim 1, characterized in that, The pressing structure includes: A fixed plate (4) is arranged on one side of the movable baffle (201); The slide bar (401) is slidably installed inside the fixed plate (4); A pressure strip (402) is arranged at one end of the slide bar (401); An emergency stop switch (403) is arranged above the fixed plate (4). The emergency stop switch (403) is electrically connected to the cylinder (101) and is used to control the cylinder (101) to stop its extension and retraction.

7. The motor magnet insertion fixture as described in claim 6, characterized in that, The slide bar (401) is provided with a limiting component to prevent the slide bar (401) from slipping off the fixed plate (4).

8. The motor magnet insertion fixture as described in claim 6, characterized in that, The pressure bar (402) is provided with a reset component for moving the pressure bar (402) to reset it.

9. The motor magnet insertion fixture as described in claim 7, characterized in that, The limiting component includes a stop (404) arranged at one end of the slide bar (401). The stop (404) is located below the fixing plate (4) and is used to block one end of the slide bar (401).

10. The motor magnet insertion fixture as described in claim 8, characterized in that, The reset assembly includes a spring (405) slidably sleeved on the slide bar (401), with the two ends of the spring (405) respectively arranged between the fixing plate (4) and the pressure strip (402).

Images