Impurity filtering and separating device on emulsion production line

Abstract

The utility model relates to the technical field of filtration and separation, concretely to an impurity filtration and separation equipment on emulsion production line, including assembly panel, the assembly panel back department is equipped with assembly frame, and the assembly frame side is equipped with distribution control box, the assembly panel front side is equipped with the first filter jar and second filter jar of symmetric same setting, the first filter jar and second filter jar upper end synchronous assembly have liquid inlet tee joint, and the first filter jar and second filter jar lower end synchronous assembly have liquid outlet tee joint, the first filter jar and second filter jar inside all set gradually from top to bottom with upper filtration area, middle filtration area and lower filtration area, and the upper filtration area and middle filtration area and lower filtration area inside part are equipped with upper filter piece, middle filter piece and lower filter piece respectively, the upper filter piece, middle filter piece and lower filter piece inside mesh bore diameter gradually decrease from top to bottom. The utility model is convenient to use in combination assembly on emulsion production line, also can not use in the production, is favorable to the operation use efficiency.

Description

Technical Field

[0001] This utility model relates to the field of filtration and separation technology, specifically to an impurity filtration and separation device for an emulsion production line. Background Technology

[0002] In the production process of emulsions, the product quality has strict requirements on the content of impurities. Even trace amounts of impurities can affect the stability, appearance and performance of the emulsion, thereby reducing product quality and affecting the company's market competitiveness. During the production process, it is necessary to filter the emulsion through filter components to ensure product quality.

[0003] In response, Chinese patent application number CN202321211830.X discloses a perfluoropolyether liquid impurity filtration and separation device, relating to the field of filtration equipment. It includes a tank and a filter element, characterized by further including a filter box and an annular filter tube. The filter box is fixedly connected to the outer wall of the tank and communicates with the inside of the tank. A filter screen is fixedly connected to one end of the filter box near the tank. The filter box is used to filter large particulate impurities. The annular filter tube is disposed inside the tank, with one end communicating with the filter box and the other end extending along the inner wall of the tank to the bottom surface of the tank. The annular filter tube is filled with filter material and is used by the filter box to adsorb small particulate impurities. The filter element is coaxially fixedly connected to the tank.

[0004] However, existing filter components are inconvenient to assemble and use on emulsion production lines, and are also inconvenient to use in uninterrupted production, which affects operational efficiency.

[0005] Therefore, in order to solve the above problems, an impurity filtration and separation device for emulsion production lines is proposed. Utility Model Content

[0006] The purpose of this utility model is to provide an impurity filtration and separation device for an emulsion production line, so as to solve the problem mentioned in the background art that the existing filter components are inconvenient to assemble and use on the emulsion production line, and are also inconvenient to use in uninterrupted production, thus affecting the efficiency of operation.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an impurity filtration and separation device for an emulsion production line, comprising an assembly plate, an assembly frame mounted on the back of the assembly plate, and a power distribution control box mounted on the side of the assembly frame. A first filter tank and a second filter tank, symmetrically arranged, are mounted on the front side of the assembly plate. The first and second filter tanks are simultaneously equipped with inlet tees at their upper ends and outlet tees at their lower ends. The first and second filter tanks are each provided with an upper filtration zone, a middle filtration zone, and a lower filtration zone from top to bottom. The upper filtration zone, the middle filtration zone, and the lower filtration zone are respectively equipped with upper filter elements, middle filter elements, and lower filter elements. The inner diameter of the mesh of the upper filter element, the middle filter element, and the lower filter element decreases from top to bottom.

[0008] As a further step of this solution, the liquid inlet tee includes an upper outlet end one and an upper outlet end two, which are respectively connected to the top of the first filter tank and the second filter tank. The liquid outlet tee includes a lower inlet end one and a lower inlet end two, which are respectively connected to the bottom of the first filter tank and the second filter tank. The liquid inlet tee also includes an upper inlet end located at the top, and the liquid outlet tee also includes a lower outlet end located at the bottom.

[0009] As a further step of this solution, the lower outlet end is fitted with a liquid discharge solenoid valve, and the upper ends of the lower inlet end one and the lower inlet end two are respectively fitted with the lower ends of the first filter tank and the second filter tank. The lower ends of the upper outlet end one and the upper outlet end two are respectively fitted with the upper ends of the first filter tank and the second filter tank. The liquid discharge solenoid valve, the lower solenoid valve one, the lower solenoid valve two, the upper solenoid valve one, and the upper solenoid valve two are all electrically connected to the power distribution control box.

[0010] As a further step of this solution, the first filter tank includes a tank body and a top cover, and the tank body and the cover are assembled on the sides by bolts. The upper end of the cover is integrally provided with a corresponding inlet, and the lower end of the tank body is integrally provided with a corresponding outlet. A top pad is filled between the tank body and the cover.

[0011] As a further step of this solution, the sidewall of the first filter tank is respectively equipped with an upper side door, a middle side door, and a lower side door corresponding to the upper filtration zone, the middle filtration zone, and the lower filtration zone. Each of the upper side door, the middle side door, and the lower side door is respectively fixed with an assembly frame strip, and the sidewall of the first filter tank is also fixed with an auxiliary frame strip corresponding to the assembly frame strip. The assembly frame strip and the auxiliary frame strip are assembled by bolts, and an inner frame pad is filled between the upper side door, the middle side door, and the lower side door and the sidewall of the first filter tank.

[0012] As a further improvement of this solution, the upper filter element, the middle filter element, and the lower filter element are all provided with corresponding upper limit rings and lower limit rings at the top and bottom, and the three sets of upper limit rings and lower limit rings are all fixed to the inner wall of the first filter tank. The inner walls of the three sets of lower limit rings and upper limit rings are respectively flush with the inner walls of the upper filter element, the middle filter element, and the lower filter element. The upper part of the inner wall of the upper limit ring is arc-shaped, and the lower part of the inner wall of the lower limit ring is arc-shaped.

[0013] As a further step of this solution, the upper filter element includes a filter screen, and a collection cover is provided on the outside of the filter screen. The bottom of the filter screen is supported by a support frame beam, and the filter screen and the support frame beam are arranged in an arc shape and protrude upwards. The bottom of the collection cover is fitted with a lower support ring plate by screws, and the bottom of the lower support ring plate has a hidden groove corresponding to the screws. The upper part of the side wall of the collection cover is integrally provided with a side groove, and an inner handle is fixed inside the side groove.

[0014] As a further step of this solution, the front surface of the assembly plate is supported by a rear support beam, and the front end of the liquid inlet tee is supported on the rear outer wall of the liquid inlet tee and the liquid outlet tee. The front walls of the liquid inlet tee and the liquid outlet tee are fastened to the rear support beam by clamps. The outer walls of the liquid inlet tee and the liquid outlet tee are each fixed with corresponding limiting rings, and the two sets of limiting rings are located above and below the rear support beam and the clamps, respectively.

[0015] Compared with the prior art, the beneficial effects of this utility model are: this utility model is easy to combine and assemble on the emulsion production line, and can also be used for uninterrupted production, which helps to improve the efficiency of operation and use.

[0016] 1. This utility model, by setting up a first filter tank, a second filter tank, an inlet tee, and an outlet tee, facilitates easy connection to the production line via the inlet and outlet tee during assembly and use, allowing for auxiliary filtration in conjunction with the first and second filter tanks. When cleaning is required, the first filter tank can be closed sequentially, and the second filter tank can be used for filtration, facilitating cleaning of the interior of the first filter tank. Subsequently, the second filter tank can be closed again, and the first filter tank can be used for filtration, facilitating cleaning of the interior of the second filter tank. This makes operation more convenient and allows for uninterrupted production filtration, improving operational efficiency. This design enhances the convenience and practicality of impurity filtration and separation equipment on emulsion production lines.

[0017] 2. This utility model, by setting up an upper filtration zone, a middle filtration zone, and a lower filtration zone, facilitates sequential filtration from top to bottom inside the first and second filter tanks with the cooperation of the upper, middle, and lower filter components. This makes the filtration operation more convenient and efficient, and is conducive to filtering impurities of different sizes step by step, making the filtration and separation operation more convenient. Through this design, the convenience and practicality of impurity filtration and separation equipment on emulsion production lines are improved. Attached Figure Description

[0018] Figure 1 This is a three-dimensional sectional view of the structure of this utility model.

[0019] Figure 2 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0020] Figure 3 This is a side perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0021] Figure 4 This is a frontal three-dimensional exploded view of a partial structure of the first filter tank of this utility model.

[0022] Figure 5 This is a frontal exploded view of a portion of the filter screen structure of this utility model.

[0023] In the diagram: 100, Assembly plate; 101, Assembly rack; 102, Power distribution control box; 103, Rear support beam; 104, Clamp; 105, Limiting ring; 110, First filter tank; 111, Tank body; 112, Tank cover; 113, Inlet; 114, Outlet; 115, Top pad; 120, Second filter tank; 130, Inlet tee; 131, Upper outlet one; 132, Upper outlet two; 133, Upper inlet; 140, Outlet tee; 141, Lower inlet one; 142, Lower inlet two; 143, Lower outlet; 150, Upper filtration area; 151, Upper filter element; 152, Upper side door; 153. 154. Inner frame pad; 155. Assembly frame strip; 156. Auxiliary frame strip; 157. Upper limit ring; 168. Lower limit ring; 169. Middle filter area; 160. Middle filter element; 161. Middle side door; 172. Lower filter area; 173. Lower filter element; 174. Lower side door; 180. Liquid discharge solenoid valve; 181. Lower solenoid valve one; 182. Lower solenoid valve two; 183. Upper solenoid valve one; 184. Upper solenoid valve two; 190. Filter screen; 191. Collection cover; 192. Support frame beam; 193. Lower support ring plate; 194. Screw; 195. Hidden groove; 196. Side groove; 197. Inner handle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-5 One embodiment provided by this utility model:

[0026] An impurity filtration and separation device for an emulsion production line includes an assembly plate 100. An assembly frame 101 is mounted on the back of the assembly plate 100, and a power distribution control box 102 is mounted on the side of the assembly frame 101. A first filter tank 110 and a second filter tank 120 are symmetrically arranged on the front side of the assembly plate 100. A liquid inlet tee 130 is synchronously mounted on the upper end of the first filter tank 110 and the second filter tank 120, and a liquid outlet tee 140 is synchronously mounted on the lower end of the first filter tank 110 and the second filter tank 120. An upper filtration zone 150, a middle filtration zone 160 and a lower filtration zone 170 are sequentially arranged from top to bottom inside the first filter tank 110 and the second filter tank 120. An upper filter element 151, a middle filter element 161 and a lower filter element 171 are respectively assembled inside the upper filter element 150, the middle filter element 161 and the lower filter element 171. The inner diameter of the mesh of the upper filter element 151, the middle filter element 161 and the lower filter element 171 decreases from top to bottom.

[0027] As described in more detail in this embodiment, the liquid inlet tee 130 includes an upper outlet 131 and an upper outlet 2 132, and the upper outlet 131 and the upper outlet 2 132 are respectively connected to the top of the first filter tank 110 and the second filter tank 120. The liquid outlet tee 140 includes a lower inlet 141 and a lower inlet 2 142, and the lower inlet 141 and the lower inlet 2 142 are respectively connected to the bottom of the first filter tank 110 and the second filter tank 120. The liquid inlet tee 130 also includes an upper inlet 133 located at the top, and the liquid outlet tee 140 also includes a lower outlet 143 located at the bottom. This facilitates the connection between the upper and lower parts during assembly and use, making operation and use more convenient.

[0028] As described in more detail in this embodiment, a liquid discharge solenoid valve 180 is fitted to the lower outlet 143, and corresponding lower solenoid valves 181 and 182 are respectively fitted between the upper ends of the lower inlet 141 and the lower ends of the first filter tank 110 and the second filter tank 120. Corresponding upper solenoid valves 183 and 184 are respectively fitted between the lower ends of the upper outlet 131 and the upper outlet 132 and the upper ends of the first filter tank 110 and the second filter tank 120. The liquid discharge solenoid valve 180, lower solenoid valve 181, lower solenoid valve 182, upper solenoid valve 183 and upper solenoid valve 184 are all electrically connected to the power distribution control box 102, so as to assist in opening and closing during assembly and use, making subsequent operations more convenient.

[0029] As described in more detail in this embodiment, the first filter tank 110 includes a tank body 111 and a top cover 112. The sides of the tank body 111 and the cover 112 are assembled by bolts. The upper end of the cover 112 is integrally provided with a corresponding inlet 113, and the lower end of the tank body 111 is integrally provided with a corresponding outlet 114. A top pad 115 is filled between the tank body 111 and the cover 112 to facilitate the disassembly, assembly, and subsequent cleaning of the first filter tank 110 and the second filter tank 120, making operation and use more convenient.

[0030] As described in more detail in this embodiment, the sidewalls of the first filter tank 110 are respectively equipped with an upper side door 152, a middle side door 162, and a lower side door 172 corresponding to the upper filter zone 150, the middle filter zone 160, and the lower filter zone 170. Each of the upper side door 152, the middle side door 162, and the lower side door 172 is fixedly provided with an assembly frame strip 154. The sidewalls of the first filter tank 110 are also fixedly provided with auxiliary frame strips 155 corresponding to the assembly frame strips 154. The assembly frame strips 154 and the auxiliary frame strips 155 are assembled by bolts. The upper side door 152, the middle side door 162, and the lower side door 172 are filled with an inner frame pad 153 between themselves and the sidewalls of the first filter tank 110. This facilitates the assembly and relative sealing of the interior of the upper filter zone 150, the middle filter zone 160, and the lower filter zone 170, and also facilitates the removal of the upper filter element 151, the middle filter element 161, and the lower filter element 171, making subsequent operations more convenient.

[0031] As described in more detail in this embodiment, the upper filter element 151, the middle filter element 161, and the lower filter element 171 are all provided with corresponding upper limit rings 156 and lower limit rings 157 at the top and bottom, respectively. All three sets of upper limit rings 156 and lower limit rings 157 are fixed to the inner wall of the first filter tank 110. The inner walls of the three sets of lower limit rings 157 and upper limit rings 156 are flush with the inner walls of the upper filter element 151, the middle filter element 161, and the lower filter element 171, respectively. The upper part of the inner wall of the upper limit ring 156 is arc-shaped, and the lower part of the inner wall of the lower limit ring 157 is arc-shaped. This facilitates the auxiliary limiting support and guidance of the upper filter element 151, the middle filter element 161, and the lower filter element 171 for filtration.

[0032] As described in more detail in this embodiment, the upper filter element 151 includes a filter screen 190, and a collection cover 191 is provided on the outside of the filter screen 190. A support frame beam 192 is supported at the bottom of the filter screen 190, and the filter screen 190 and the support frame beam 192 are arranged in an arc shape and protrude upward. A lower support ring plate 193 is assembled at the bottom of the collection cover 191 by screws 194, and a hidden groove 195 corresponding to the screws 194 is opened at the bottom of the lower support ring plate 193. A side groove 196 is integrally provided on the upper part of the side wall of the collection cover 191, and an inner handle 197 is fixed inside the side groove 196. In this way, it is convenient to assist in disassembly and assembly according to the needs of use during assembly and use, making subsequent replacement and maintenance more convenient, and also facilitating thorough cleaning after disassembly.

[0033] As described in more detail in this embodiment, a rear support beam 103 is mounted on the front surface of the assembly plate 100, and the front end of the inlet tee 130 is supported on the rear outer wall of the inlet tee 130 and the outlet tee 140. The front walls of the inlet tee 130 and the outlet tee 140 are fastened to the rear support beam 103 by clamps 104. The outer walls of the inlet tee 130 and the outlet tee 140 are each fixed with corresponding limiting rings 105, and the two sets of limiting rings 105 are located above and below the rear support beam 103 and the clamps 104, respectively. In this way, during assembly and use, it is convenient to perform auxiliary support assembly according to the needs of use, making the assembly operation more convenient.

[0034] Working principle: During assembly and use, with the support of the assembly plate 100 and the assembly frame 101, the liquid outlet solenoid valves 180 at the upper end of the inlet tee 130 and the lower end of the outlet tee 140 are connected to the inlet and outlet ports of the production line to assist in the filtration and separation of impurities during emulsion production. During filtration, the emulsion is filtered from top to bottom through the upper filter element 151, the middle filter element 161, and the lower filter element 171 to separate the impurities inside the emulsion. After the filtration and separation time is completed, the first filter tank 110 on one side or the second filter tank 120 on the other side can be closed sequentially. This allows for easy disassembly and cleaning of one side without interrupting production filtration. When the first filter tank 110 needs to be cleaned, it is controlled by the power distribution control box 102. Closing solenoid valve 183 and lower solenoid valve 181 facilitates disassembly and cleaning of the interior of the first filter tank 110. Closing upper solenoid valve 184 and lower solenoid valve 182 facilitates disassembly and cleaning of the interior of the second filter tank 120. It should be noted that in this application, the specific connection structure and operating principle of the power distribution control box 102, the liquid outlet solenoid valve 180, the lower solenoid valve 181, the lower solenoid valve 182, the upper solenoid valve 183, and the upper solenoid valve 184 are all prior art. Furthermore, the related terms such as assembly and connection in this application are common knowledge to those skilled in the art and can be implemented through various methods. No other special requirements are made in this application, as long as it can achieve the functions in this application. Therefore, no specific limitations are made here.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. An impurity filtration and separation device for an emulsion production line, comprising an assembly plate (100), wherein an assembly frame (101) is mounted on the back of the assembly plate (100), and a power distribution control box (102) is mounted on the side of the assembly frame (101), characterized in that: The front side of the assembly plate (100) is equipped with a first filter tank (110) and a second filter tank (120) that are symmetrically arranged. The upper ends of the first filter tank (110) and the second filter tank (120) are equipped with liquid inlet tee (130), and the lower ends of the first filter tank (110) and the second filter tank (120) are equipped with liquid outlet tee (140). The first filter tank (110) and the second filter tank (120) are arranged with an upper filtration zone (150), a middle filtration zone (160) and a lower filtration zone (170) from top to bottom. The upper filtration zone (150), the middle filtration zone (160) and the lower filtration zone (170) are respectively equipped with an upper filter element (151), a middle filter element (161) and a lower filter element (171). The inner diameter of the mesh of the upper filter element (151), the middle filter element (161) and the lower filter element (171) decreases from top to bottom.

2. The impurity filtration and separation equipment for an emulsion production line according to claim 1, characterized in that: The liquid inlet tee (130) includes an upper outlet one (131) and an upper outlet two (132), and the upper outlet one (131) and the upper outlet two (132) are respectively connected to the top of the first filter tank (110) and the second filter tank (120). The liquid outlet tee (140) includes a lower inlet one (141) and a lower inlet two (142), and the lower inlet one (141) and the lower inlet two (142) are respectively connected to the bottom of the first filter tank (110) and the second filter tank (120). The liquid inlet tee (130) also includes an upper inlet (133) located at the top, and the liquid outlet tee (140) also includes a lower outlet (143) located at the bottom.

3. The impurity filtration and separation equipment for an emulsion production line according to claim 2, characterized in that: The lower outlet (143) is fitted with a liquid discharge solenoid valve (180), and the upper ends of the lower inlet one (141) and the lower inlet two (142) are respectively fitted with the lower ends of the first filter tank (110) and the second filter tank (120) and the corresponding lower solenoid valve one (181) and lower solenoid valve two (182). The lower ends of the upper outlet one (131) and the upper outlet two (132) are respectively fitted with the upper ends of the first filter tank (110) and the second filter tank (120) and the corresponding upper solenoid valve one (183) and upper solenoid valve two (184). The liquid discharge solenoid valve (180), the lower solenoid valve one (181), the lower solenoid valve two (182), the upper solenoid valve one (183) and the upper solenoid valve two (184) are all electrically connected to the power distribution control box (102).

4. The impurity filtration and separation equipment for an emulsion production line according to claim 1, characterized in that: The first filter tank (110) includes a tank body (111) and a top cover (112), and the sides of the tank body (111) and the cover (112) are assembled by bolts. The upper end of the cover (112) is integrally provided with a corresponding inlet (113), and the lower end of the tank body (111) is integrally provided with a corresponding outlet (114). A top pad (115) is filled between the tank body (111) and the cover (112).

5. The impurity filtration and separation equipment for an emulsion production line according to claim 4, characterized in that: The first filter tank (110) is equipped with an upper side door (152), a middle side door (162), and a lower side door (172) corresponding to the upper filtration zone (150), the middle filtration zone (160), and the lower filtration zone (170), respectively. The upper side door (152), the middle side door (162), and the lower side door (172) are each fixed with an assembly frame strip (154). The first filter tank (110) is also fixed with an auxiliary frame strip (155) corresponding to the assembly frame strip (154). The assembly frame strip (154) and the auxiliary frame strip (155) are assembled by bolts. The upper side door (152), the middle side door (162), and the lower side door (172) are filled with an inner frame pad (153) between them and the side wall of the first filter tank (110).

6. The impurity filtration and separation equipment for an emulsion production line according to claim 1, characterized in that: The upper filter element (151), middle filter element (161) and lower filter element (171) are each provided with corresponding upper limit rings (156) and lower limit rings (157) at the top and bottom, and the three sets of upper limit rings (156) and lower limit rings (157) are all fixed to the inner wall of the first filter tank (110). The inner walls of the three sets of lower limit rings (157) and upper limit rings (156) are flush with the inner walls of the upper filter element (151), middle filter element (161) and lower filter element (171), respectively. The upper part of the inner wall of the upper limit ring (156) is arc-shaped, and the lower part of the inner wall of the lower limit ring (157) is arc-shaped.

7. The impurity filtration and separation equipment for an emulsion production line according to claim 1, characterized in that: The upper filter element (151) includes a filter screen (190), and a collection cover (191) is provided on the outside of the filter screen (190). The bottom of the filter screen (190) is supported by a support frame beam (192), and the filter screen (190) and the support frame beam (192) are arranged in an arc shape and protrude upward. The bottom of the collection cover (191) is fitted with a lower support ring plate (193) by screws (194), and the bottom of the lower support ring plate (193) is provided with a hidden groove (195) corresponding to the screws (194). The upper part of the side wall of the collection cover (191) is integrally provided with a side groove (196), and an inner handle (197) is fixed inside the side groove (196).

8. The impurity filtration and separation equipment for an emulsion production line according to claim 1, characterized in that: The front surface of the assembly plate (100) is supported by a rear support beam (103), and the front end of the inlet tee (130) is supported on the rear outer wall of the inlet tee (130) and the outlet tee (140). The front walls of the inlet tee (130) and the outlet tee (140) are fastened to the rear support beam (103) by a clamp (104). The outer walls of the inlet tee (130) and the outlet tee (140) are both fixed with corresponding limiting rings (105), and the two sets of limiting rings (105) are located above and below the rear support beam (103) and the clamp (104), respectively.

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