Rubber plug clamping and lifting device for connecting high-low altitude rubber plug conveying lines

Abstract

The utility model relates to a rubber plug clamping and lifting device for realizing high-low altitude rubber plug conveying line connection, which comprises a blocking mechanism, a material receiving detection sensor, a rubber plug clamping and lifting mechanism and a material receiving detection sensor. The utility model discloses a rubber plug clamping and lifting device for realizing high-low altitude rubber plug conveying line connection, which improves the rubber plug conveying efficiency, realizes the continuous work of the automatic rubber plug making equipment, improves the automatic production level, reduces the labor intensity of workers and achieves the goal of improving the production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pipe piles, and more particularly to the field of concrete pipe pile manufacturing. Specifically, it refers to a rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines. Background Technology

[0002] In existing pipe pile production technology, workshops with a high degree of automation often use automatic plug-removing equipment to remove the rubber plugs from the holes in the tail plate of the pipe mold after the centrifugation process. These plugs are then placed on an overhead rubber plug conveyor line and transported to the rubber plug application station, where they fall into a designated area. Alternatively, the rubber plugs can be manually removed and transported directly to the application station. Finally, workers manually replenish the rubber plugs on the automatic application equipment. The lack of a dedicated connection between the automatic application equipment and the rubber plug conveyor line often reduces automation, increases worker workload, and impacts production efficiency. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a rubber plug clamping and lifting device that is easy to operate, has high production efficiency, and is widely applicable to connecting high and low altitude rubber plug conveying lines.

[0004] To achieve the above objectives, the rubber plug clamping and lifting device of this utility model for connecting high and low altitude rubber plug conveying lines is as follows:

[0005] The plug clamping and lifting device for connecting high- and low-altitude plug conveying lines is characterized by comprising a blocking mechanism, an incoming material detection sensor, a plug clamping and lifting mechanism, and a receiving detection sensor. The blocking mechanism includes a right-side blocking mechanism and a left-side blocking mechanism, which are respectively installed on the left and right sides of the overhead conveyor line. The bottom of the blocking mechanism intersects and overlaps with the ground conveyor line. The incoming material detection sensor is installed on the left and right sides of the overhead conveyor line and is located in front of the blocking mechanism. The plug clamping and lifting mechanism is fixed on the ground, and the receiving detection sensor is fixed on the ground conveyor line and installed on both sides of the ground conveyor line at the plug placement positions.

[0006] Preferably, both the right-side blocking mechanism and the left-side blocking mechanism include a cylinder, a mounting bracket, a blocking plate, a detection sensor, and a detection rod. The mounting bracket is fixed on both sides of the overhead conveyor frame. One end of the cylinder is connected to the mounting bracket, and the blocking plate is connected to the other end of the cylinder. The detection sensor is mounted above the mounting bracket, and the detection rod is fixed on the blocking plate. The detection sensor detects whether the cylinder is extended or retracted by detecting the position of the detection rod.

[0007] Preferably, the incoming material detection sensor includes a through-beam detection sensor, a mounting bracket, and a protective cover. The mounting bracket is installed on the left and right sides of the overhead conveyor line, the through-beam detection sensor is installed on the mounting bracket, and the protective cover is installed on the mounting bracket to protect the through-beam detection sensor.

[0008] Preferably, the rubber stopper clamping and lifting mechanism includes a fixed column, a drive motor, a synchronous belt, a synchronous belt pressure plate, a movable base, a slide rail, a rotary cylinder, a rotary swing arm, a buffer rod, a clamping cylinder, and a rubber stopper clamp. The fixed column is connected to the ground, the drive motor is fixed on the fixed column, the upper and lower ends of the synchronous belt are respectively connected to the drive motor and the fixed column, the slide rail is installed on the side of the fixed column, the movable base is connected to the slide rail, the synchronous belt pressure plate is connected to the movable base, and the movable base moves up and down by the rotation of the drive motor. The rotary cylinder is connected to the movable base, the rotary swing arm is connected to the rotary cylinder, and the rotary cylinder drives the rotary swing arm to swing at a certain angle. The clamping cylinder is connected to the rotary swing arm through the buffer rod, and the rubber stopper clamp is connected to the clamping cylinder, and the rubber stopper is clamped by the extension and retraction of the clamping cylinder.

[0009] Preferably, the structure of the receiving detection sensor is the same as that of the incoming material detection sensor. The receiving detection sensor includes a through-beam detection sensor, a mounting bracket, and a protective cover. The mounting bracket is installed on the left and right sides of the ground conveyor line. The through-beam detection sensor is installed on the mounting bracket. The protective cover is installed on the mounting bracket and protects the through-beam detection sensor.

[0010] Preferably, the blocking mechanism blocks and positions the rubber stopper after it flows from the overhead conveyor line to the material receiving position. After the incoming material detection sensor detects that the rubber stopper is in place, the rubber stopper clamping and lifting mechanism performs the action of clamping and moving the rubber stopper to the material receiving position of the ground conveyor line. After the material receiving detection sensor detects the rubber stopper, the ground conveyor line starts to transport the rubber stopper to the designated position of the automatic rubber stopper dispensing equipment.

[0011] The rubber stopper clamping and lifting device of this invention, which connects high and low altitude rubber stopper conveying lines, improves rubber stopper conveying efficiency by automatically switching between two conveying lines with different heights. It solves the problem of automatic docking between aerial and ground rubber stopper conveying lines, enables automatic replenishment of rubber stoppers for automatic rubber stopper making equipment, and allows the automatic rubber stopper making equipment to work continuously, improving the level of automated production. At the same time, it avoids the need for workers to handle and place rubber stoppers, reducing the labor intensity of workers and achieving the goal of improving production efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the rubber plug clamping and lifting device of this utility model for connecting high and low altitude rubber plug conveying lines.

[0013] Figure 2 This is a schematic diagram showing the connection between the blocking mechanism and the incoming material detection sensor of the plug clamping and lifting device for connecting high and low altitude plug conveying lines according to this utility model.

[0014] Figure 3 This is a schematic diagram of the blocking mechanism of the rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to this utility model.

[0015] Figure 4 This is a schematic diagram of the incoming material detection sensor of the rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to this utility model.

[0016] Figure 5 This is a schematic diagram of the rubber plug clamping and lifting mechanism of the rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to this utility model.

[0017] Figure label:

[0018] 10 blocking mechanisms

[0019] 20 Incoming Material Inspection Sensors

[0020] 30 Rubber Plug Clamping and Lifting Mechanism

[0021] 40 Material Receiving Detection Sensor

[0022] 101 Right-side blocking mechanism

[0023] 102 Left-side blocking mechanism

[0024] 103 cylinders

[0025] 104 mounting bracket

[0026] 105 baffle plate

[0027] 106 detection sensor

[0028] 107 Inspection Rods

[0029] 201 through-beam detection sensor

[0030] 202 Mounting Bracket

[0031] 203 shield

[0032] 301 Fixed Column

[0033] 302 drive motor

[0034] 303 Synchronous Belt

[0035] 304 Synchronous Belt Pressure Plate

[0036] 305 mobile base

[0037] 306 slide rail

[0038] 307 rotary cylinder

[0039] 308 Rotary Swing Arm

[0040] 309 buffer bar

[0041] 310 gripper cylinder

[0042] 311 rubber stopper jaws

[0043] 41 Rubber stopper

[0044] 42. Aerial Conveyor Line

[0045] 43 Ground Conveyor Line

[0046] 44 Automatic Glue Stopper Equipment Detailed Implementation

[0047] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.

[0048] This utility model discloses a rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines. It includes a blocking mechanism 10, an incoming material detection sensor 20, a rubber plug clamping and lifting mechanism 30, and a receiving detection sensor 40. The blocking mechanism 10 comprises a right blocking mechanism 101 and a left blocking mechanism 102, which are respectively installed on the left and right sides of the overhead conveying line. The bottom of the blocking mechanism 10 intersects and overlaps with the ground conveying line. The incoming material detection sensor 20 is installed on the left and right sides of the overhead conveying line and is located in front of the blocking mechanism 10. The rubber plug clamping and lifting mechanism 30 is fixed to the ground. The receiving detection sensor 40 is fixed to the ground conveying line and installed on both sides of the ground conveying line at the rubber plug placement positions.

[0049] In a preferred embodiment of this utility model, both the right-side blocking mechanism 101 and the left-side blocking mechanism 102 include a cylinder 103, a mounting bracket 104, a blocking plate 105, a detection sensor 106, and a detection rod 107. The mounting bracket 104 is fixed on both sides of the overhead conveyor frame. One end of the cylinder 103 is connected to the mounting bracket 104, and the blocking plate 105 is connected to the other end of the cylinder 103. The detection sensor 106 is mounted above the mounting bracket 104, and the detection rod 107 is fixed on the blocking plate 105. The detection sensor 106 detects whether the cylinder 103 is extended or retracted by detecting the position of the detection rod 107.

[0050] In a preferred embodiment of the present invention, the incoming material detection sensor 20 includes a through-beam detection sensor 201, a mounting bracket 202, and a protective cover 203. The mounting bracket 202 is installed on the left and right sides of the overhead conveyor line, the through-beam detection sensor 201 is installed on the mounting bracket 202, and the protective cover 203 is installed on the mounting bracket 202 to protect the through-beam detection sensor 201.

[0051] In a preferred embodiment of this utility model, the rubber plug clamping and lifting mechanism 30 includes a fixed column 301, a drive motor 302, a synchronous belt 303, a synchronous belt pressure plate 304, a movable base 305, a slide rail 306, a rotary cylinder 307, a rotary swing arm 308, a buffer rod 309, a gripper cylinder 310, and a rubber plug gripper 311. The fixed column 301 is connected to the ground, the drive motor 302 is fixed on the fixed column 301, the upper and lower ends of the synchronous belt 303 are respectively connected to the drive motor 302 and the fixed column 301, and the slide rail 306 is installed on the side of the fixed column 301. The movable base 305 is connected to the slide rail 306, and the synchronous belt pressure plate 304 is connected to the movable base 305. The movable base 305 moves up and down by the rotation of the transmission motor 302. The rotary cylinder 307 is connected to the movable base 305, and the rotary swing arm 308 is connected to the rotary cylinder 307. The rotary cylinder 307 drives the rotary swing arm 308 to swing at a certain angle. The gripper cylinder 310 is connected to the rotary swing arm 308 through the buffer rod 309. The rubber stopper gripper 311 is connected to the gripper cylinder 310. The rubber stopper is gripped by the extension and retraction of the gripper cylinder 310.

[0052] In a preferred embodiment of this utility model, the structure of the receiving detection sensor 40 is the same as that of the incoming material detection sensor 20. The receiving detection sensor 40 includes a through-beam detection sensor 201, a mounting bracket 202, and a protective cover 203. The mounting bracket 202 is installed on the left and right sides of the ground conveyor line, the through-beam detection sensor 201 is installed on the mounting bracket 202, and the protective cover 203 is installed on the mounting bracket 202 to protect the through-beam detection sensor 201. In a preferred embodiment of this utility model, the blocking mechanism 10 blocks and positions the rubber plug after it flows from the overhead conveyor line to the material picking position. After the incoming material detection sensor 20 detects that the rubber plug is in place, the rubber plug clamping and lifting mechanism 30 performs the action of clamping and moving the rubber plug to the receiving position of the ground conveyor line. After the receiving detection sensor 40 detects the rubber plug, the ground conveyor line starts to transport the rubber plug to the designated position of the automatic rubber plugging equipment.

[0053] This utility model relates to a mechanism for the conveying process of rubber stoppers, which can transfer rubber stoppers transported in the air to a ground conveying line. The mechanism can pick up the rubber stoppers from the air conveying line and place them on a ground-installed rubber stopper conveying line, thereby realizing the automatic transfer of rubber stoppers.

[0054] In a specific embodiment of this utility model, the main function is to connect the air-mounted rubber stopper conveying line with the ground-mounted rubber stopper conveying line, so as to realize the transfer of rubber stoppers from the air to the ground, and achieve the purpose of automatic rubber stopper replenishment and continuous operation of the automatic rubber stopper making equipment.

[0055] The working principle is as follows:

[0056] When the rubber stopper flows from the overhead conveyor line to the picking position, the blocking mechanism 10 blocks and positions the stopper. After the incoming material detection sensor 20 detects that the stopper is in place, the stopper clamping and lifting mechanism 30 begins to clamp and move the stopper to the receiving position on the ground conveyor line. After the receiving detection sensor 40 detects the stopper, the conveyor line starts to transport the stopper to the set position of the automatic stopper dispensing equipment. Figure 1 As shown.

[0057] like Figure 1 As shown, the blocking mechanism 10 consists of a right-side blocking mechanism 101 and a left-side blocking mechanism 102, which are respectively installed on the left and right sides of the overhead conveyor line. The blocking mechanism 10 is directly below the installation position and overlaps with the ground conveyor line. The incoming material detection sensor 20 is installed in front of the blocking mechanism 10 and is also fixed on the left and right sides of the overhead conveyor line. The plug clamping and lifting mechanism 30 is fixed to the ground by a fixed column 301. The rotating swing arm 308 can cover the position where the plug is blocked and grabbed on the overhead conveyor line, and can also cover the position where the plug is placed on the ground conveyor line. The receiving detection sensor 40 is installed on both sides of the plug placement position on the ground conveyor line and fixed to the ground conveyor line.

[0058] The blocking mechanism 10 consists of a right-side blocking mechanism 101 and a left-side blocking mechanism 102, respectively installed on the left and right sides of the overhead conveyor line. Both the right-side blocking mechanism 101 and the left-side blocking mechanism 102 consist of a cylinder 103, a mounting bracket 104, a blocking plate 105, a detection sensor 106, and a detection rod 107. The cylinder 103 is connected to the mounting bracket 104, the blocking plate 105 is connected to the cylinder 106, the detection sensor 106 is installed above the mounting bracket 104, and the detection rod 107 is fixed to the blocking plate 105. The detection sensor 106 detects whether the cylinder has extended or retracted by detecting the position of the detection rod 107. The mounting bracket 104 is fixed to the side frames of the conveyor line. Figure 2 and 3 As shown.

[0059] Incoming material detection sensor 20 and receiving material detection sensor 40: The through-beam detection sensor 201 is mounted on the mounting bracket 202, and the protective cover 203 is mounted on the mounting bracket 202 to protect the through-beam detection sensor 201. The mounting bracket 202 is installed on the left and right sides of the conveyor line, such as... Figure 4 As shown.

[0060] The rubber stopper clamping and lifting mechanism 30 consists of a fixed column 301 connected to the ground, a drive motor 302 fixed on the fixed column 301, a synchronous belt 303 connected to the drive motor 302 and the fixed column 301 at its upper and lower ends respectively, a movable base 305 connected to a slide rail 306 mounted on the side of the fixed column 301, a synchronous belt pressure plate 304 connected to the movable base 305, and the movable base 305 moving up and down due to the rotation of the drive motor 302. A rotary cylinder 307 connected to the movable base 305, a rotary swing arm 308 connected to the rotary cylinder 307, and the rotary cylinder 307 driving the rotary swing arm 308 to swing at a certain angle. A gripper cylinder 310 connected to the rotary swing arm 308 via a buffer rod 309, and a rubber stopper gripper 311 connected to the gripper cylinder 310. The purpose of gripping the rubber stopper is achieved by the extension and retraction of the gripper cylinder 310.

[0061] The use of servo motors, cylinders, rotary cylinders, and gripper cylinders in this solution is based on cost control considerations. This solution is not limited to the use of frequency converters and electric swing cylinders in combination to achieve automatic switching between two conveyor lines with a height difference. Other actuators with servo motors or other controllable strokes can also be used to achieve the above technical objectives.

[0062] For the specific implementation scheme of this embodiment, please refer to the relevant descriptions in the above embodiments, which will not be repeated here.

[0063] It is understood that the same or similar parts in the above embodiments can be referred to each other, and the contents not described in detail in some embodiments can be referred to the same or similar contents in other embodiments.

[0064] It should be noted that in the description of this utility model, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means at least two.

[0065] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0066] The rubber stopper clamping and lifting device of this invention, which connects high and low altitude rubber stopper conveying lines, improves rubber stopper conveying efficiency by automatically switching between two conveying lines with different heights. It solves the problem of automatic docking between aerial and ground rubber stopper conveying lines, enables automatic replenishment of rubber stoppers for automatic rubber stopper making equipment, and allows the automatic rubber stopper making equipment to work continuously, improving the level of automated production. At the same time, it avoids the need for workers to handle and place rubber stoppers, reducing the labor intensity of workers and achieving the goal of improving production efficiency.

[0067] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.

Claims

1. A rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines, characterized in that, The device includes a blocking mechanism, an incoming material detection sensor, a rubber plug clamping and lifting mechanism, and a receiving detection sensor. The blocking mechanism includes a right-side blocking mechanism and a left-side blocking mechanism, which are respectively installed on the left and right sides of the overhead conveyor line. The bottom of the blocking mechanism intersects and overlaps with the ground conveyor line. The incoming material detection sensor is installed on the left and right sides of the overhead conveyor line and is located in front of the blocking mechanism. The rubber plug clamping and lifting mechanism is fixed on the ground. The receiving detection sensor is fixed on the ground conveyor line and is installed on both sides of the ground conveyor line at the rubber plug placement position.

2. The rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to claim 1, characterized in that, Both the right-side and left-side blocking mechanisms include a cylinder, a mounting bracket, a blocking plate, a detection sensor, and a detection rod. The mounting bracket is fixed on both sides of the overhead conveyor frame. One end of the cylinder is connected to the mounting bracket, and the blocking plate is connected to the other end of the cylinder. The detection sensor is mounted above the mounting bracket, and the detection rod is fixed on the blocking plate. The detection sensor detects whether the cylinder is extended or retracted by detecting the position of the detection rod.

3. The rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to claim 1, characterized in that, The incoming material detection sensor includes a through-beam detection sensor, a mounting bracket, and a protective cover. The mounting bracket is installed on the left and right sides of the overhead conveyor line, the through-beam detection sensor is installed on the mounting bracket, and the protective cover is installed on the mounting bracket to protect the through-beam detection sensor.

4. The rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to claim 1, characterized in that, The rubber stopper clamping and lifting mechanism includes a fixed column, a drive motor, a synchronous belt, a synchronous belt pressure plate, a movable base, a slide rail, a rotary cylinder, a rotary swing arm, a buffer rod, a clamping cylinder, and a rubber stopper clamp. The fixed column is connected to the ground, the drive motor is fixed on the fixed column, the upper and lower ends of the synchronous belt are connected to the drive motor and the fixed column, respectively, the slide rail is installed on the side of the fixed column, the movable base is connected to the slide rail, the synchronous belt pressure plate is connected to the movable base, and the movable base moves up and down by the rotation of the drive motor. The rotary cylinder is connected to the movable base, the rotary swing arm is connected to the rotary cylinder, and the rotary cylinder drives the rotary swing arm to swing at a certain angle. The clamping cylinder is connected to the rotary swing arm through the buffer rod, and the rubber stopper clamp is connected to the clamping cylinder, and the rubber stopper is clamped by the extension and retraction of the clamping cylinder.

5. The rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to claim 1, characterized in that, The structure of the receiving detection sensor is the same as that of the incoming material detection sensor. The receiving detection sensor includes a through-beam detection sensor, a mounting bracket, and a protective cover. The mounting bracket is installed on the left and right sides of the ground conveyor line. The through-beam detection sensor is installed on the mounting bracket. The protective cover is installed on the mounting bracket and protects the through-beam detection sensor.

6. The rubber plug clamping and lifting device for connecting high and low altitude rubber plug conveying lines according to claim 1, characterized in that, The blocking mechanism blocks and positions the rubber stopper after it flows from the overhead conveyor line to the material receiving position. After the incoming material detection sensor detects that the rubber stopper is in place, the rubber stopper clamping and lifting mechanism performs the action of clamping the rubber stopper and moving it to the material receiving position of the ground conveyor line. After the material receiving detection sensor detects the rubber stopper, the ground conveyor line starts to transport the rubber stopper to the designated position of the automatic rubber stopper dispensing equipment.

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