A thermal compounding tablet machine
By designing components such as the feeding, transfer, correction, conveying roller, and pressure roller of the thermal lamination sheet making machine, the problem that traditional sheet making machines cannot process large-size electrode sheets has been solved, and the production of high-efficiency thermal lamination and high-efficiency cutting of finished products has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- UNITED WINNERS LASER CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional thermal bonding process sheet-making machines cannot process large-size electrode sheets, resulting in poor thermal bonding effects and low processing efficiency, which cannot meet the needs of the lithium battery industry.
A thermal composite sheet-making machine was designed, including a feeding assembly, a transfer assembly, a correction assembly, a feeding roller assembly, a pressure roller assembly, a storage assembly, and a cutting assembly. The machine achieves efficient thermal pressing composite of electrode sheets and diaphragms through a lifting mechanism, an adsorption mechanism, a correction platform, a feeding roller mechanism, and a composite pressing mechanism, and stores and cuts the finished products.
It enables efficient thermal bonding of large-size electrode sheets, improving work efficiency and processing results, and meeting the needs of mass production.
Smart Images

Figure CN224304713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery processing technology, and in particular to a thermal composite sheet forming machine. Background Technology
[0002] Battery thermal bonding is a technology that uses hot pressing to efficiently stack battery cell layers. It has advantages in improving battery performance, production efficiency, and safety, and is widely used in the fields of power batteries and energy storage batteries.
[0003] The lithium battery industry is currently in a period of rapid development, with a huge demand for new energy batteries. Traditional thermal bonding process sheet making machines can only process small-sized electrode sheets and cannot realize the thermal bonding process for large electrode sheets. Moreover, the thermal bonding effect is poor and the processing efficiency is low. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a thermal bonding sheet making machine with high processing efficiency, excellent thermal bonding effect, and to meet the requirements of large-size electrode sheet processing.
[0005] The embodiments of this utility model are achieved through the following technical solutions:
[0006] A thermal lamination film-making machine, comprising:
[0007] The feeding assembly includes a lifting mechanism for lifting the electrode coil;
[0008] The transfer assembly includes an adsorption mechanism, an adsorption Y-axis moving mechanism for causing the adsorption mechanism to move in the Y-axis direction, and an adsorption Z-axis moving mechanism for causing the adsorption mechanism to move in the Z-axis direction.
[0009] The correction assembly includes a correction platform for correcting the deviation of electrode rolls;
[0010] The feeding roller assembly includes a feeding roller mechanism for conveying the corrected electrode roll; the lifting mechanism, the correction platform, and the feeding roller mechanism are arranged adjacent to each other and are all located below the adsorption mechanism;
[0011] A diaphragm assembly, including a diaphragm conveying mechanism for outputting diaphragm rolls;
[0012] The pressure roller assembly includes a composite pressing mechanism for hot-pressing diaphragm rolls and electrode rolls into a composite sheet;
[0013] Storage components, including a storage mechanism for buffering composite sheets;
[0014] Cutting assembly, including a cutting mechanism for dividing composite sheets;
[0015] Along the direction of the electrode roll conveying, the composite pressing mechanism, the storage mechanism, and the cutting mechanism are arranged in sequence.
[0016] According to a preferred embodiment, the lifting mechanism includes a lifting unit and a lifting plate; the lifting end of the lifting unit drives the lifting plate to rise or fall.
[0017] It also includes a bottom dust removal mechanism disposed on one side of the lifting plate and a top dust removal mechanism disposed above the correction platform. The bottom dust removal mechanism includes a first dust removal brush and a first dust removal driving element. The first dust removal driving element causes the first dust removal brush to move horizontally back and forth. The top dust removal mechanism includes a second dust removal brush and a second dust removal driving element. The second dust removal driving element causes the second dust removal brush to move horizontally back and forth.
[0018] According to a preferred embodiment, the adsorption mechanism includes a support plate and a plurality of suction cups, wherein the support plate is provided with a plurality of adjustment plates; each adjustment plate is provided with at least one suction cup, and the suction cups are movably disposed on the adjustment plate.
[0019] According to a preferred embodiment, the correction platform includes a correction plane plate and a correction drive unit, which can cause the correction plane plate to move in the X-axis direction, move in the Y-axis direction, move in the Z-axis direction, and rotate.
[0020] According to a preferred embodiment, the feeding roller mechanism includes a feeding belt, a plurality of feeding clamping units, a feeding Y-axis moving unit for causing the feeding clamping units to move in the Y-axis direction, and a feeding X-axis moving unit for causing the feeding clamping units to move in the X-axis direction, wherein the plurality of feeding clamping units are respectively disposed on both sides of the feeding belt.
[0021] According to a preferred embodiment, it further includes a feeding assembly located behind the cutting mechanism, the feeding assembly including a feeding mechanism for outputting finished products;
[0022] The diaphragm conveying mechanism includes several diaphragm rollers.
[0023] According to a preferred embodiment, the composite tableting mechanism includes a first tableting unit, the first tableting unit including a first upper pressure roller with an upper heating element and a first lower pressure roller with a lower heating element;
[0024] The first upper pressure roller and the first lower pressure roller are arranged opposite to each other.
[0025] According to a preferred embodiment, the composite tableting mechanism further includes a second tableting unit located behind the first tableting unit, the second tableting unit comprising a heating unit and a second upper pressure roller and a second lower pressure roller disposed opposite to each other.
[0026] According to a preferred embodiment, the storage mechanism includes at least two fixed storage rollers and a movable storage roller;
[0027] The movable storage roller is movably disposed between at least two of the fixed storage rollers to buffer the wound composite sheet.
[0028] According to a preferred embodiment, the heating unit includes an upper heating plate, a lower heating plate, and a buffer element. The upper heating plate and the lower heating plate are movably connected. The lower end surface of the upper heating plate can cover the top surface of the lower heating plate. The buffer element is disposed between the upper heating plate and the lower heating plate.
[0029] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects:
[0030] This utility model is equipped with a feeding component, a transfer component, a correction component, and a roller feeding component. After feeding and correcting the electrode roll, it is conveyed to the composite pressing mechanism for hot pressing with the diaphragm roll. The composite pressing mechanism performs secondary hot pressing on the electrode roll and the diaphragm roll to form a composite sheet. The storage component stores the output composite sheet. Finally, the cutting mechanism is matched with the cutting efficiency to efficiently output the finished composite sheet. It has high working efficiency, good processing effect, and meets the requirements of large-volume, large-size electrode hot pressing composite processing. Attached Figure Description
[0031] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0032] Figure 1 A schematic diagram of a thermal lamination sheeting machine provided for an embodiment of this utility model;
[0033] Figure 2 A top view of a thermal lamination sheeting machine provided for an embodiment of this utility model;
[0034] Figure 3 A three-dimensional structural schematic diagram of a thermal lamination sheet-making machine provided for an embodiment of this utility model;
[0035] Figure 4 A schematic diagram of the feeding assembly, transfer assembly, correction assembly, and roller feeding assembly provided in an embodiment of this utility model;
[0036] Figure 5 A three-dimensional structural schematic diagram of the pressure roller assembly provided in an embodiment of this utility model;
[0037] Figure 6 This is a schematic diagram of the structure of the pressure roller assembly and the material storage assembly provided in the embodiments of this utility model;
[0038] Figure 7 This is a schematic diagram of the structure of the first dust removal brush provided in an embodiment of the present utility model;
[0039] Figure 8 This is a schematic diagram of the structure of the second dust removal brush provided in an embodiment of the present utility model.
[0040] Icons: 1. Electrode roll; 2. Diaphragm roll; 3. Lifting unit; 4. Lifting plate; 5. Support plate; 6. Suction cup; 7. Adsorption Y-axis moving mechanism; 8. Adsorption Z-axis moving mechanism; 9. Correction panel; 10. Correction drive unit; 11. Feeding belt; 12. Feeding clamping unit; 13. Feeding Y-axis moving unit; 14. Feeding X-axis moving unit; 15. Diaphragm roller; 16. First upper pressure roller; 17. First lower pressure roller; 18. Second upper pressure roller; 19. Second lower pressure roller; 20. Fixed storage roller; 21. Moving storage roller; 22. Upper heating plate; 23. Lower heating plate; 24. Buffer element; 25. First dust removal brush; 26. Second dust removal brush; 27. Cutting mechanism; 28. Unloading mechanism. Detailed Implementation
[0041] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.
[0042] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0044] Example
[0045] Please refer to Figures 1 to 8A thermal lamination sheet forming machine includes: a feeding assembly, including a lifting mechanism for lifting electrode roll 1; a transfer assembly, including an adsorption mechanism, an adsorption Y-axis moving mechanism 7 for moving the adsorption mechanism in the Y-axis direction, and an adsorption Z-axis moving mechanism 8 for moving the adsorption mechanism in the Z-axis direction; a correction assembly, including a correction platform for correcting the electrode roll 1; a feeding roller assembly, including a feeding roller mechanism for conveying the corrected electrode roll 1; the lifting mechanism and the correction platform... The table and the feeding roller mechanism are arranged adjacent to each other and are both located below the adsorption mechanism; the diaphragm assembly includes a diaphragm conveying mechanism for outputting the diaphragm roll 2; the pressure roller assembly includes a composite pressing mechanism for hot-pressing the diaphragm roll 2 and the electrode roll 1 into a composite sheet; the storage assembly includes a storage mechanism for buffering the composite sheet; the cutting assembly includes a cutting mechanism 27 for dividing the composite sheet; along the conveying direction of the electrode roll 1, the composite pressing mechanism, the storage mechanism, and the cutting mechanism 27 are arranged in sequence.
[0046] Preferably, the lifting mechanism includes a lifting unit 3 and a lifting plate 4; the lifting end of the lifting unit 3 drives the lifting plate 4 to rise or fall.
[0047] It also includes a bottom dust removal mechanism located on one side of the lifting plate 4 and a top dust removal mechanism located above the correction platform. The bottom dust removal mechanism includes a first dust removal brush 25 and a first dust removal driving element. The first dust removal driving element causes the first dust removal brush 25 to move horizontally back and forth. The top dust removal mechanism includes a second dust removal brush 26 and a second dust removal driving element. The second dust removal driving element causes the second dust removal brush 26 to move horizontally back and forth.
[0048] Preferably, the adsorption mechanism includes a support plate 5 and a plurality of suction cups 6. The support plate 5 is provided with a plurality of adjustment plates. Each adjustment plate is provided with at least one suction cup 6, and the suction cups 6 are movably disposed on the adjustment plate.
[0049] Preferably, the correction platform includes a correction plane plate and a correction drive unit 10, which can cause the correction plane plate to move in the X-axis direction, move in the Y-axis direction, move in the Z-axis direction, and rotate.
[0050] Preferably, the feeding roller mechanism includes a feeding belt 11, a plurality of feeding clamping units 12, a feeding Y-axis moving unit 13 for moving the feeding clamping units 12 in the Y-axis direction, and a feeding X-axis moving unit 14 for moving the feeding clamping units 12 in the X-axis direction. The plurality of feeding clamping units 12 are respectively disposed on both sides of the feeding belt 11.
[0051] Preferably, it also includes a feeding assembly located behind the cutting mechanism 27, the feeding assembly including a feeding mechanism 28 for outputting finished products;
[0052] The diaphragm conveying mechanism includes several diaphragm rollers 15.
[0053] Preferably, the composite tableting mechanism includes a first tableting unit, which includes a first upper pressure roller 16 with an upper heating element and a first lower pressure roller 17 with a lower heating element.
[0054] The first upper pressure roller 16 and the first lower pressure roller 17 are arranged opposite to each other.
[0055] Preferably, the composite tableting mechanism further includes a second tableting unit located behind the first tableting unit. The second tableting unit includes a heating unit and a second upper pressure roller 18 and a second lower pressure roller 19 arranged opposite to each other.
[0056] Preferably, the storage mechanism includes at least two fixed storage rollers 20 and a movable storage roller 21;
[0057] The movable storage roller 21 is movably disposed between at least two fixed storage rollers 20 to buffer the wound composite sheet.
[0058] Preferably, the heating unit includes an upper heating plate 22, a lower heating plate 23, and a buffer element 24. The upper heating plate 22 and the lower heating plate 23 are movably connected, and the lower end face of the upper heating plate 22 can cover the top face of the lower heating plate 23. The buffer element 24 is disposed between the upper heating plate 22 and the lower heating plate 23. The buffer element 24 can protect the composite sheet, as well as the upper heating plate 22 and the lower heating plate 23, to prevent damage to the composite sheet caused by the upper heating plate 22 and the lower heating plate 23 covering each other, and to the upper heating plate 22 and the lower heating plate 23 themselves.
[0059] The working principle of this utility model:
[0060] This utility model is equipped with a feeding component, a transfer component, a correction component, and a roller feeding component. After feeding and correction, the electrode roll 1 is conveyed to the composite pressing mechanism for hot pressing with the diaphragm roll 2. The composite pressing mechanism performs secondary hot pressing on the electrode roll 1 and the diaphragm roll 2 to form a composite sheet. The storage component stores the output composite sheet. Finally, the cutting mechanism 27 is matched to efficiently output the finished composite sheet. The working efficiency is high, the processing effect is good, and it meets the requirements of large-volume, large-size electrode hot pressing composite processing.
[0061] The feeding assembly can drive the lifting plate 4 to move up and down via the lifting unit 3. The lifting unit 3 can be a lifting screw, lifting cylinder, or other lifting structure. The lifting plate 4 can hold the electrode roll 1 to be processed. After the lifting plate 4 drives the electrode roll 1 to rise, the adsorption mechanism can move along the Y-axis direction via the adsorption Y-axis moving mechanism 7. Figure 1The lifting mechanism faces the direction of approaching or moving away from the correction platform; multiple connecting ends can be set at the bottom or sides of the support plate 5, and several suction cups 6 can be detachably connected to the multiple connecting ends. Adjust the adsorption Z-axis moving mechanism 8 to make the suction cups 6 descend and adhere to the adsorption electrode roll 1. The transfer component places the electrode roll 1 on the correction platform. The correction platform can correct the electrode roll 1 lowered by the adsorption mechanism. The correction drive unit 10 can drive the correction panel 9 to rotate the electrode roll 1 in the X-axis direction, Y-axis direction, Z-axis direction, thereby adjusting the position of the electrode roll 1. After the electrode roll 1 completes the correction, the transfer component conveys the corrected electrode roll 1 to the feeding roller assembly. The feeding clamping unit 12 can select a clamping arm and can move in the Y-axis direction. Each pair of opposite feeding clamping units 12 can control the distance between them (the two opposite feeding clamping units 12) through the feeding Y-axis moving unit 13, thereby realizing that each group of feeding clamping units 12 clamps or releases the electrode roll 1. Each pair of opposite feeding clamping units 12 is divided into a group, and multiple groups of feeding clamping units 12 can be set. The feeding X-axis moving unit 14 causes the clamped electrode roll 1 to move towards the pressure roller assembly. The moving end of the feeding X-axis moving unit 14 moves faster than the feeding belt 11. The electrode roll 1 is conveyed between the first upper pressure roller 16 and the first lower pressure roller 17. At the same time, the diaphragm roll 2 is simultaneously conveyed between the first upper pressure roller 16 and the first lower pressure roller 17. The first upper pressure roller 16, equipped with an upper heating element, and the first lower pressure roller 17, equipped with a lower heating element, are heated simultaneously, achieving the first hot-pressing composite to form a composite sheet. After being heated between the upper heating plate 22 and the lower heating plate 23, the composite sheet continues to be conveyed by the feeding belt 11 between the second upper pressure roller 18 and the second lower pressure roller 19 to complete the second hot-pressing composite process. Finally, it is wound up by the storage mechanism. The moving storage roller 21 moves up and down to buffer the wound composite sheet. The cutting mechanism 27 can be a laser cutting structure to cut the composite sheet. The storage mechanism conveys according to the frequency of the cutting mechanism 27 to achieve efficient cutting of the composite sheet. Finally, the finished composite sheet is output by the unloading assembly. The unloading assembly can be referred to as the transfer assembly, so it will not be described again.
[0062] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.
Claims
1. A thermal lamination sheeting machine, characterized in that, include: The feeding assembly includes a lifting mechanism for lifting the electrode coil; The transfer assembly includes an adsorption mechanism, an adsorption Y-axis moving mechanism for causing the adsorption mechanism to move in the Y-axis direction, and an adsorption Z-axis moving mechanism for causing the adsorption mechanism to move in the Z-axis direction. The correction assembly includes a correction platform for correcting the deviation of electrode rolls; The feeding roller assembly includes a feeding roller mechanism for conveying the corrected electrode roll; the lifting mechanism, the correction platform, and the feeding roller mechanism are arranged adjacent to each other and are all located below the adsorption mechanism; A diaphragm assembly, including a diaphragm conveying mechanism for outputting diaphragm rolls; The pressure roller assembly includes a composite pressing mechanism for hot-pressing diaphragm rolls and electrode rolls into a composite sheet; Storage components, including a storage mechanism for buffering composite sheets; Cutting assembly, including a cutting mechanism for dividing composite sheets; Along the direction of the electrode roll conveying, the composite pressing mechanism, the storage mechanism, and the cutting mechanism are arranged in sequence.
2. The thermal lamination sheet-making machine according to claim 1, characterized in that, The lifting mechanism includes a lifting unit and a lifting plate; the lifting end of the lifting unit drives the lifting plate to rise or fall. It also includes a bottom dust removal mechanism disposed on one side of the lifting plate and a top dust removal mechanism disposed above the correction platform. The bottom dust removal mechanism includes a first dust removal brush and a first dust removal driving element. The first dust removal driving element causes the first dust removal brush to move horizontally back and forth. The top dust removal mechanism includes a second dust removal brush and a second dust removal driving element. The second dust removal driving element causes the second dust removal brush to move horizontally back and forth.
3. The thermal lamination sheet-making machine according to claim 2, characterized in that, The adsorption mechanism includes a support plate and several suction cups. The support plate is provided with several adjustment plates. Each adjustment plate is provided with at least one suction cup, and the suction cups are movably mounted on the adjustment plate.
4. The thermal lamination sheeting machine according to claim 2, characterized in that, The correction platform includes a correction plane plate and a correction drive unit. The correction drive unit can cause the correction plane plate to move in the X-axis direction, move in the Y-axis direction, move in the Z-axis direction, and rotate.
5. The thermal lamination sheeting machine according to claim 2, characterized in that, The feeding roller mechanism includes a feeding belt, several feeding clamping units, a feeding Y-axis moving unit for causing the feeding clamping units to move in the Y-axis direction, and a feeding X-axis moving unit for causing the feeding clamping units to move in the X-axis direction. The several feeding clamping units are respectively disposed on both sides of the feeding belt.
6. The thermal lamination sheeting machine according to claim 1, characterized in that, It also includes a feeding assembly located behind the cutting mechanism, the feeding assembly including a feeding mechanism for outputting finished products; The diaphragm conveying mechanism includes several diaphragm rollers.
7. The thermal lamination sheeting machine according to claim 1, characterized in that, The composite tableting mechanism includes a first tableting unit, which includes a first upper pressure roller with an upper heating element and a first lower pressure roller with a lower heating element. The first upper pressure roller and the first lower pressure roller are arranged opposite to each other.
8. The thermal lamination sheet-making machine according to claim 7, characterized in that, The composite tableting mechanism further includes a second tableting unit located behind the first tableting unit. The second tableting unit includes a heating unit and a second upper pressure roller and a second lower pressure roller arranged opposite to each other.
9. The thermal lamination sheeting machine according to claim 1, characterized in that, The material storage mechanism includes at least two fixed material storage rollers and a movable material storage roller; The movable storage roller is movably disposed between at least two of the fixed storage rollers to buffer the wound composite sheet.
10. The thermal lamination sheeting machine according to claim 8, characterized in that, The heating unit includes an upper heating plate, a lower heating plate, and a buffer element. The upper heating plate and the lower heating plate are movably connected. The lower end surface of the upper heating plate can cover the top surface of the lower heating plate. The buffer element is disposed between the upper heating plate and the lower heating plate.