A proportioning device for glazes for ceramic processing

Abstract

The utility model relates to the technical field of ceramic processing, and disclose a glaze proportion deployment device for ceramic processing, support frame and deployment frame, the threaded post of support frame bottom, the threaded post slides and connects the support ring, the adjustable support ring height of lift fixing piece of bottom threaded installation can fix the deployment cylinder of top portion, support frame top support post extends upward, passes deployment frame outside baffle and is fixed with bolt, makes deployment frame to hang in the just above deployment cylinder, the outside fixed multiple storage material cylinders of deployment frame top, every storage material cylinder bottom connects corresponding delivery pipe, and the delivery pipe gathers to the center of deployment frame bottom in the form of inclination, and the end points to the inside of deployment cylinder, and the flow control valve on the pipe can control raw material delivery capacity, and the installation cylinder of deployment frame top is equipped with servo motor, and is connected stirring shaft through connecting piece, and the stirring paddle of stirring shaft bottom cylindrical surface is located in deployment cylinder, and starts servo motor, and stirring shaft drives stirring paddle to rotate, and can mix the multiple raw materials in deployment cylinder uniformly.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, specifically to a glaze proportioning device for ceramic processing. Background Technology

[0002] In ceramic processing, glaze is a thin, glassy layer covering the surface of the ceramic body. Its main function is to improve the surface properties of ceramic products, such as gloss, wear resistance, and corrosion resistance. It also gives ceramics rich colors and decorative effects. The proportioning of glaze is a key step in ceramic production, as it directly determines the composition of the glaze and thus affects the final quality and appearance of the ceramic products. Only through precise proportioning can the glaze achieve the expected performance and decorative effect after firing, meeting the production needs of different ceramic products.

[0003] Traditional glaze proportioning relies heavily on manual operation, with operators weighing and mixing different raw materials based on experience. This method has drawbacks. On the one hand, manual weighing makes it difficult to ensure the accuracy of the raw material proportions, and human error can easily lead to fluctuations in the glaze composition, affecting the stability of ceramic product quality. On the other hand, manual mixing is inefficient and results in poor mixing uniformity. Some raw materials may not be fully integrated, leading to defects such as pinholes, bubbles, and color differences during firing. This not only increases the defect rate but also raises production costs. To address these issues, we have proposed a glaze proportioning device for ceramic processing. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a glaze proportioning device for ceramic processing, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a glaze proportioning device for ceramic processing, comprising:

[0006] The support frame and the mixing frame are provided. The bottom of the support frame is provided with a threaded column, and a support ring is slidably sleeved on the threaded column. A mixing cylinder is snapped into the top of the support ring. The top of the support frame is provided with a support column, and a mixing frame is provided at the top of the support column. Multiple annularly distributed storage cylinders are provided on the outer side of the top of the mixing frame. A conveying pipe is provided at the bottom of the mixing frame. A flow control valve is sleeved on the conveying pipe, and the conveying pipe is connected to the storage cylinders.

[0007] A stirring mechanism is provided at the bottom of the mixing rack. The stirring mechanism includes a servo motor, a stirring shaft, and a stirring paddle. The stirring paddle is located inside the mixing rack, and the bottom end of the output shaft of the servo motor is connected to the stirring shaft. The bottom cylindrical surface of the stirring shaft is provided with the stirring paddle. The stirring shaft and the stirring paddle are located inside the mixing cylinder.

[0008] Preferably, the outer side of the support frame is provided with four support legs symmetrical about a central axis, and the bottom end of the support frame is provided with four threaded columns symmetrical about a central axis. Support rings are slidably sleeved on the threaded columns, and lifting and fixing components are threadedly installed at the bottom end of the threaded columns, with the top end of the lifting and fixing components fitting against the bottom end of the threaded columns.

[0009] Preferably, the top of the threaded column is provided with an annular snap-fit ​​groove, the bottom of the mixing cylinder is located inside the snap-fit ​​groove, and the top of the mixing cylinder passes through the support frame.

[0010] Preferably, the top of the support frame is provided with five centrally symmetrical support columns, the top of the distribution frame is provided with an installation cylinder, the outer side of the installation cylinder is provided with five centrally symmetrical partitions, the top of the support column extends into the interior of the partition and penetrates through it, wherein the top of the support column is fixed to the interior of the partition by bolts corresponding to the top of the support column.

[0011] Preferably, the top of the mixing rack is provided with five centrally symmetrical positioning cylinders, and the positioning cylinders are arranged between two adjacent partitions. The bottom of the mixing rack is provided with five centrally symmetrical conveying pipes, which correspond to the positioning cylinders. The ends of the conveying pipes are inclined and approach the bottom center of the mixing rack. A flow control valve is provided on the conveying pipes.

[0012] Preferably, the top of the partition is provided with a circular fixing ring, and the fixing ring is provided with five central axis symmetrical collars, and the collars are located above the positioning cylinder. The bottom end of the storage cylinder is inserted into the interior of the positioning cylinder and connected to the conveying pipe, wherein the top of the storage cylinder passes through the collars.

[0013] Preferably, the servo motor is disposed inside the mounting cylinder, the bottom end of the mixing frame is provided with a through cylinder, and the output shaft of the servo motor extends through the mixing frame into the through cylinder. The output shaft of the servo motor is fixedly connected to the stirring shaft by a connector.

[0014] Compared with the prior art, the present invention provides a glaze proportioning device for ceramic processing, which has the following beneficial effects:

[0015] 1. This ceramic processing glaze proportioning device features a stable support structure. Four symmetrical support legs on the outer side of the support frame and four symmetrical threaded columns at the bottom form a solid foundation. Combined with an adjustable support ring and lifting fixing components, it precisely secures the mixing cylinder, ensuring no shaking during mixing and improving operational safety. Regarding the accuracy of the mixing, the mixing frame uses five symmetrical positioning cylinders and collars on the fixing ring to stably fix multiple annularly distributed storage cylinders. Each storage cylinder is connected to a conveying pipe equipped with an independent flow control valve, allowing for individual adjustment of the raw material delivery rate. This enables precise proportioning of various glaze raw materials, reducing manual mixing errors. For mixing efficiency and uniformity, a servo motor-driven mixing shaft rotates the mixing paddle efficiently within the mixing cylinder. The paddle is completely placed inside the cylinder, and the servo motor can precisely control the speed and direction, quickly and evenly mixing various raw materials. Furthermore, the five symmetrical support columns at the top of the support frame are securely connected to the partition of the mixing frame, ensuring precise alignment between the mixing mechanism and the mixing cylinder, further enhancing the mixing effect and providing high-quality glaze for ceramic processing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the dispensing frame structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the dispensing frame structure of this utility model.

[0020] In the diagram: 1. Support frame; 2. Threaded column; 3. Support ring; 4. Lifting and fixing component; 5. Mixing cylinder; 6. Support column; 7. Servo motor; 8. Connecting component; 9. Stirring shaft; 10. Stirring paddle; 11. Mixing frame; 12. Storage cylinder; 13. Flow control valve; 14. Conveying pipe; 15. Through cylinder; 16. Baffle plate; 17. Fixing ring; 18. Mounting cylinder. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 A glaze proportioning device for ceramic processing, comprising:

[0023] The support frame 1 and the mixing frame 11 are provided. The bottom of the support frame 1 is provided with a threaded column 2, and a support ring 3 is slidably sleeved on the threaded column 2. A mixing cylinder 5 is snapped on the top of the support ring 3. The top of the support frame 1 is provided with a support column 6, and the top of the support column 6 is provided with a mixing frame 11. Multiple annularly distributed storage cylinders 12 are provided on the outer side of the top of the mixing frame 11. The bottom of the mixing frame 11 is provided with a conveying pipe 14, and a flow control valve 13 is sleeved on the conveying pipe 14. The conveying pipe 14 is connected to the storage cylinder 12.

[0024] The mixing mechanism is located at the bottom of the mixing rack 11. The mixing mechanism includes a servo motor 7, a mixing shaft 9 and a mixing paddle 10. The mixing paddle 10 is located inside the mixing rack 11, and the bottom end of the output shaft of the servo motor 7 is connected to the mixing shaft 9. The bottom cylindrical surface of the mixing shaft 9 is provided with the mixing paddle 10. The mixing shaft 9 and the mixing paddle 10 are located inside the mixing cylinder 5.

[0025] Furthermore, the outer side of the support frame 1 is provided with four support legs symmetrical about the central axis, and the bottom end of the support frame 1 is provided with four threaded columns 2 symmetrical about the central axis. Support rings 3 are slidably sleeved on the threaded columns 2. Lifting and fixing parts 4 are threadedly installed at the bottom end of the threaded columns 2. The top end of the lifting and fixing parts 4 fits against the bottom end of the threaded columns 2, forming a stable support base and allowing the height of the support rings 3 to be adjusted, thus providing stable support for the entire device.

[0026] Furthermore, the top of the threaded column 2 is provided with a ring-shaped snap-fit ​​groove, the bottom of the mixing cylinder 5 is located inside the snap-fit ​​groove, and the top of the mixing cylinder 5 passes through the support frame 1 to ensure that the mixing cylinder 5 remains stable during stirring.

[0027] Furthermore, the top of the support frame 1 is provided with five centrally symmetrical support columns 6, the top of the mixing frame 11 is provided with a mounting cylinder 18, and the outer side of the mounting cylinder 18 is provided with five centrally symmetrical partitions 16. The top of the support column 6 extends into the interior of the partition 16 and passes through it. Bolts are used to fix the top of the support column 6 to the interior of the partition 16, connecting and fixing the support frame 1 and the mixing frame 11, so that the mixing frame 11 is stably suspended above the mixing cylinder 5.

[0028] Furthermore, the top of the mixing rack 11 is provided with five centrally symmetrical positioning cylinders, and the positioning cylinders are positioned between two adjacent partitions 16. The bottom of the mixing rack 11 is provided with five centrally symmetrical conveying pipes 14, which correspond to the positioning cylinders. The ends of the conveying pipes 14 are inclined and approach the bottom center of the mixing rack 11. A flow control valve 13 is provided on the conveying pipes 14 to position the storage cylinder 12 and convey the raw materials, so as to realize the precise proportional conveying of the raw materials.

[0029] Furthermore, the top of the partition 16 is provided with a ring-shaped fixing ring 17, and the fixing ring 17 is provided with five central axis symmetrical collars, and the collars are located above the positioning cylinder. The bottom end of the storage cylinder 12 is inserted into the interior of the positioning cylinder and connected to the conveying pipe 14. The top of the storage cylinder 12 passes through the collars to help fix the storage cylinder 12 and enhance the stability of the installation of the storage cylinder 12.

[0030] Furthermore, the servo motor 7 is installed inside the mounting cylinder 18, and the bottom end of the mixing frame 11 is provided with a through cylinder 15. The output shaft of the servo motor 7 extends through the mixing frame 11 and into the through cylinder 15. The output shaft of the servo motor 7 is fixedly connected to the stirring shaft 9 through the connector 8. When the servo motor 7 is started, the stirring shaft 9 is driven to rotate, providing power for stirring and ensuring that the raw materials are fully mixed.

[0031] Structural Description:

[0032] Support frame 1: It is the basic frame of the device. It has four symmetrical support legs on the outside, a support column 6 at the top, and a threaded column 2 at the bottom, which plays the role of overall support and fixation.

[0033] Threaded column 2: There are four in total, symmetrical about the central axis. The upper part is fitted with a support ring 3, the bottom end is equipped with a lifting and fixing part 4, and the top end has a snap-fit ​​groove for support and adjustment.

[0034] Support ring 3: It is slidably sleeved on the threaded column 2, and the top is snapped into the dispensing cylinder 5. The height can be adjusted by the lifting fixing part 4 to help fix the dispensing cylinder 5.

[0035] Lifting and fixing component 4: It is threadedly installed at the bottom end of the threaded column 2, and the top end fits into the threaded column 2. The height of the support ring 3 can be adjusted by rotation to enhance stability.

[0036] Mixing cylinder 5: The bottom end is inserted into the snap-fit ​​groove of the threaded column 2, the top is through the support frame 1, and the inside contains the stirring shaft 9 and the stirring paddle 10. It is a glaze mixing container.

[0037] Support column 6: There are five central axis symmetrical columns. The top of the column is fixed with a partition plate 16 and bolts, connecting the support frame 1 and the adjustment frame 11, and supporting the adjustment frame 11.

[0038] Servo motor 7: Installed inside the mounting cylinder 18, the output shaft is connected to the stirring shaft 9 via the through cylinder 15, providing power for stirring and allowing precise control of speed and direction;

[0039] Connector 8: Connects the output shaft of the servo motor 7 to the stirring shaft 9, ensuring stable power transmission and allowing the stirring shaft 9 to rotate synchronously with the motor output shaft;

[0040] Stirring shaft 9: The top end is connected to servo motor 7 via connector 8, and the bottom cylindrical surface is equipped with stirring paddle 10, which is located inside mixing cylinder 5 and transmits power to drive stirring paddle 10.

[0041] Stirring paddle 10: It is installed on the bottom cylindrical surface of the stirring shaft 9 and placed inside the mixing cylinder 5. It rotates with the shaft to stir and mix the raw materials inside the cylinder.

[0042] Mixing rack 11: It has a storage cylinder 12 on the outer side of the top, a conveying pipe 14 at the bottom, and a stirring mechanism at the bottom. It is a key structure for material storage and conveying.

[0043] Storage cylinder 12: Multiple rings are distributed, with a positioning cylinder inserted at the bottom and connected to the conveying pipe 14, and a fixing ring 17 rings passing through the top, used to store glaze raw materials;

[0044] Flow control valve 13: It is fitted onto the conveying pipe 14 and can individually adjust the raw material conveying amount of the corresponding conveying pipe 14 to achieve raw material ratio adjustment;

[0045] Conveying pipe 14: There are five central axis symmetrical pipes, connecting storage cylinder 12 and mixing cylinder 5. The end is inclined towards the center to convey raw materials to mixing cylinder 5.

[0046] Through-tube 15: Located at the bottom of the adjustment frame 11, it allows the output shaft of the servo motor 7 to pass through, protecting the output shaft and ensuring its stable rotation;

[0047] Partition 16: Five symmetrically arranged around the central axis, installed on the outside of the mounting cylinder 18, for the support column 6 to pass through and fix, and to assist in fixing the adjustment frame 11;

[0048] Fixed ring 17: It is circular and installed at the top of the partition 16. It has five central axis symmetrical rings to help fix the top of the storage cylinder 12.

[0049] Mounting cylinder 18: Located on top of the adjustment frame 11, it houses the servo motor 7, providing installation space for the motor and serving a protective function.

[0050] Working principle: In the support and positioning stage, the device uses a support frame 1 as the basic frame, with four centrally symmetrical support legs on its outer side. Four centrally symmetrical threaded columns 2 are installed at the bottom, forming a stable support system. A support ring 3 is slidably fitted onto each threaded column 2. The height of the support ring 3 can be adjusted by rotating the lifting and fixing component 4 at the bottom of the threaded column 2, thereby fixing the mixing cylinder 5 placed on top. The bottom of the mixing cylinder 5 is engaged in the annular locking groove at the top of the threaded column 2, and the top penetrates the support frame 1, ensuring stable operation during mixing. Maintaining vertical stability, the five centrally symmetrical support columns 6 at the top of the support frame 1 extend upwards, their tops passing through the five centrally symmetrical partitions 16 at the bottom of the mixing frame 11 and fixed with bolts, suspending the mixing frame 11 directly above the mixing cylinder 5, forming a vertically aligned working space. The top outer side of the mixing frame 11 is secured by five centrally symmetrical positioning cylinders that engage with the collars on the fixing ring 17, fixing multiple annularly arranged storage cylinders 12. The bottom of each storage cylinder 12 is connected to a corresponding conveying pipe 14, which is inclined towards the mixing cylinder 5. The materials converge at the center of the bottom of the mixing rack 11, with the end pointing towards the inside of the mixing cylinder 5. When raw materials need to be added, the flow control valve 13 on the corresponding conveying pipe 14 is opened. Different types of glaze raw materials flow quantitatively from the storage cylinder 12 into the mixing cylinder 5 through the conveying pipe 14. By individually controlling the opening and closing degree and time of each flow control valve 13, the proportion of various raw materials can be adjusted. The stirring and mixing process is completed by the stirring mechanism at the bottom of the mixing rack 11. The servo motor 7 is installed in the mounting cylinder 18 at the top of the mixing rack 11, and its output shaft passes through the bottom end of the mixing rack 11. The through-tube 15 is fixedly connected to the stirring shaft 9 via the connector 8. The stirring shaft 9 extends vertically into the mixing tube 5. The stirring paddle 10 mounted on the bottom cylindrical surface rotates with the shaft. After the servo motor 7 is started, the stirring shaft 9 drives the stirring paddle 10 to rotate at a set speed, which fully stirs the various glaze raw materials in the mixing tube 5. Since the stirring paddle 10 is completely inside the mixing tube 5, and the servo motor 7 can precisely control the rotation direction and speed, it can ensure that raw materials of different proportions are mixed evenly in a short time, and finally form a glaze that meets the process requirements.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A proportioning device for ceramic processing glazes, characterized by, include: The support frame (1) and the mixing frame (11) are provided with a threaded column (2) at the bottom of the support frame (1), a support ring (3) is slidably sleeved on the threaded column (2), and a mixing cylinder (5) is snapped on the top of the support ring (3). The support frame (1) is provided with a support column (6) at the top of the support column (6), and a mixing frame (11) is provided at the top of the mixing frame (11). Multiple annularly distributed storage cylinders (12) are provided on the outer side of the top of the mixing frame (11). A conveying pipe (14) is provided at the bottom of the mixing frame (11). A flow control valve (13) is sleeved on the conveying pipe (14), and the conveying pipe (14) is connected to the storage cylinder (12). A stirring mechanism is provided at the bottom of the mixing rack (11). The stirring mechanism includes a servo motor (7), a stirring shaft (9), and a stirring paddle (10). The stirring paddle (10) is located inside the mixing rack (11), and the bottom end of the output shaft of the servo motor (7) is connected to the stirring shaft (9). The bottom cylindrical surface of the stirring shaft (9) is provided with the stirring paddle (10). The stirring shaft (9) and the stirring paddle (10) are located inside the mixing cylinder (5).

2. The glaze proportioning device for ceramic processing according to claim 1, characterized in that, The support frame (1) has four central axis symmetrical support legs on its outer side. The bottom of the support frame (1) has four central axis symmetrical threaded columns (2). A support ring (3) is slidably sleeved on the threaded column (2). A lifting fixing part (4) is threadedly installed at the bottom of the threaded column (2). The top of the lifting fixing part (4) is in contact with the bottom of the threaded column (2).

3. The glaze proportioning device for ceramic processing according to claim 2, characterized in that, The top of the threaded column (2) is provided with a ring-shaped snap-fit ​​groove, the bottom of the mixing cylinder (5) is located inside the snap-fit ​​groove, and the top of the mixing cylinder (5) passes through the support frame (1).

4. The glaze proportioning device for ceramic processing according to claim 1, characterized in that, The top of the support frame (1) is provided with five central axis symmetrical support columns (6), the top of the adjustment frame (11) is provided with an installation cylinder (18), the outside of the installation cylinder (18) is provided with five central axis symmetrical partitions (16), the top of the support column (6) extends into the interior of the partition (16) and passes through it, wherein the top of the support column (6) is fixed to the interior of the partition (16) by bolts.

5. The glaze proportioning device for ceramic processing according to claim 4, characterized in that, The top of the mixing rack (11) is provided with five central axis symmetrical positioning cylinders, and the positioning cylinders are arranged between two adjacent partitions (16). The bottom of the mixing rack (11) is provided with five central axis symmetrical conveying pipes (14), which correspond to the positioning cylinders. The end of the conveying pipe (14) is inclined, and the end of the conveying pipe (14) is close to the bottom center of the mixing rack (11). A flow control valve (13) is provided on the conveying pipe (14).

6. The glaze proportioning device for ceramic processing according to claim 5, characterized in that, The top of the partition (16) is provided with a ring-shaped fixing ring (17), and the fixing ring (17) is provided with five central axis symmetrical collars, and the collars are located above the positioning cylinder. The bottom end of the storage cylinder (12) is inserted into the interior of the positioning cylinder and connected to the conveying pipe (14), wherein the top of the storage cylinder (12) passes through the collar.

7. The glaze proportioning device for ceramic processing according to claim 1, characterized in that, The servo motor (7) is located inside the mounting cylinder (18). The bottom end of the mixing frame (11) is provided with a through cylinder (15), and the output shaft of the servo motor (7) extends through the mixing frame (11) and into the through cylinder (15). The output shaft of the servo motor (7) is fixedly connected to the stirring shaft (9) through a connector (8).

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