Container aluminum profile processing device

Abstract

The utility model relates to a container aluminum profile machining device, include: bed body, frock table, first air cylinder, pressing plate, gantry, electric spindle, compression piece and tool bit, the plane is formed with above bed body, multiple frock tables horizontal arrangement and be located above the plane of bed body, frock table is fixed with bed body and can dismantle and connect, first air cylinder is located frock table horizontal side and is fixedly connected with bed body, the piston rod of first air cylinder is fixedly connected with pressing plate, pressing plate below is fixedly connected with compression piece, two compression pieces are located above frock table longitudinal both ends respectively, gantry is connected with bed body and slides and moves relative to bed body longitudinally, electric spindle is connected with gantry, and electric spindle drives tool bit rotation. The utility model's frock table longitudinal length is greater than aluminum profile, can process a complete lateral surface after once clamping, and the number of clamping and processing is less, improves the processing accuracy, reduces the work load, improves work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of container aluminum profile processing, and in particular to a container aluminum profile processing device. Background Technology

[0002] The large size of shipping containers necessitates the use of long aluminum profiles. Currently, the aluminum profiles for container processing are manufactured using existing milling and drilling machines. However, due to the size limitations of these machines, the entire aluminum profile cannot be accommodated. During processing, the longitudinal portion of the aluminum profile extends beyond the machine tool, preventing the cutting tool from machining the extended portion. Consequently, each side of the aluminum profile requires two clamping and two machining operations, resulting in four clamping and machining operations, which reduces machining accuracy and production efficiency. Furthermore, existing machine tools, whether using manual or automated tool changers, increase tool change time, hindering further improvements in production efficiency. Utility Model Content

[0003] This utility model aims to solve the above problems by providing a container aluminum profile processing device, which solves the problems of reduced processing accuracy and production efficiency in the prior art.

[0004] A container aluminum profile processing device includes: a bed, a tooling table, a first cylinder, a pressure plate, a gantry, an electric spindle, clamping components, and a cutting head. A flat surface is formed above the bed. Multiple tooling tables are arranged laterally on this flat surface. The tooling tables are fixed to and detachably connected to the bed. The first cylinder is located on the lateral side of the tooling table and fixedly connected to the bed. The piston rod of the first cylinder is fixedly connected to the pressure plate. The pressure plate is fixedly connected to the clamping components below it. Two clamping components are located above the longitudinal ends of the tooling tables. The gantry is slidably connected to the bed and moves longitudinally relative to the bed. The electric spindle is connected to the gantry and drives the cutting head to rotate.

[0005] Preferably, the clamping member includes a transverse plate and a longitudinal plate, the lower part of the pressure plate is fixedly connected to the transverse plate, the upper part of the longitudinal plate is fixedly connected to the lower part of a plurality of transverse plates, and the longitudinal ends of the longitudinal plate extend beyond the pressure plate.

[0006] Preferably, there are two tooling tables, and the first cylinder is located between the two tooling tables, with the first cylinder arranged in a longitudinal straight line.

[0007] Preferably, the assembly also includes a guide rod and a linear bearing. The guide rod is located between two tooling tables and is fixedly connected to the pressure plate. The guide rod passes through the linear bearing and is connected to the linear bearing. The linear bearing is fixedly connected to the bed.

[0008] Preferably, each tooling table corresponds to two first cylinders, and the first cylinders corresponding to each tooling table are fixedly connected to different pressure plates.

[0009] Preferably, it further includes a horizontal frame, a vertical frame, a vertical plate, and a second cylinder. The horizontal frame is slidably connected to the gantry and moves horizontally relative to the gantry. The vertical frame is slidably connected to the horizontal frame and moves vertically relative to the horizontal frame. The vertical frame is slidably connected to multiple vertical plates. The vertical plates and the second cylinder correspond one-to-one. The housing of the second cylinder is fixedly connected to the vertical frame. The piston rod of the second cylinder is fixedly connected to the vertical plate. The electric spindle corresponds one-to-one with the vertical plate and is fixedly connected.

[0010] Preferably, the bed further includes a longitudinal guide rail, a longitudinal rack, a first motor, and a first gear. The two transverse sides of the bed are fixedly connected to the longitudinal guide rail and the longitudinal rack, respectively. The gantry is slidably connected to the longitudinal guide rail. The two transverse sides of the gantry are fixedly connected to the first motor, and the first motor drives the first gear to rotate. The first gear meshes with the longitudinal rack.

[0011] Preferably, it further includes a transverse guide rail, a transverse rack, and a second motor. The gantry is fixedly connected to the transverse guide rail and the transverse rack, the transverse frame is slidably connected to the transverse guide rail, and the transverse frame is fixedly connected to the second motor. The second motor drives the second gear to rotate, and the second gear meshes with the transverse rack.

[0012] Preferably, the system further includes a third motor, a first vertical guide rail, a lead screw, and a lead screw nut. The first vertical guide rail is fixedly connected to the horizontal frame. The third motor is fixedly connected to the horizontal frame. The third motor drives the lead screw to rotate. Both ends of the lead screw are rotatably connected to the horizontal frame. The lead screw nut is fitted on the outside of the lead screw and connected to the lead screw. The lead screw nut is fixedly connected to the vertical frame. The vertical frame is slidably connected to the first vertical guide rail.

[0013] Preferably, it also includes a suction air bag, which is fixedly connected to the vertical frame, and the electric spindle is fixedly connected to the housing below. The cutter head passes through the housing, and the suction air bag is connected to the inside of the housing through a hose.

[0014] This invention has the following advantages: the longitudinal length of the tooling table is greater than that of the aluminum profile, allowing for the processing of a complete side after a single clamping operation. This reduces the number of clamping and processing operations, improving processing accuracy, reducing workload, and increasing work efficiency. The longitudinal plate extends beyond the pressure plate, increasing the longitudinal length, increasing the clamping area, and reducing local pressure, thus minimizing deformation of the aluminum profile during processing. Since fewer cutting heads are required for the aluminum profile, multiple second cylinders are used to drive the cutting heads to change their vertical position for tool changing, resulting in shorter tool changing time and improved processing efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.

[0016] Figure 1 One of the three-dimensional structural schematic diagrams of this utility model;

[0017] Figure 2 :exist Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 3 : The second three-dimensional structural schematic diagram of this utility model;

[0019] Figure 4 : A schematic diagram of the main structure of this utility model. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and examples:

[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] like Figures 1 to 4 As shown, a container aluminum profile processing device includes: a bed 1, a tooling table 2, a first cylinder 3, a pressure plate 4, a gantry 5, an electric spindle 9, a clamping component 41, and a cutter head 91. A plane is formed above the bed 1. Multiple tooling tables 2 are arranged laterally and located on the plane above the bed 1. The tooling tables 2 are fixed to the bed 1 and detachably connected. The first cylinder 3 is located on the lateral side of the tooling table 2 and is fixedly connected to the bed 1. The piston rod of the first cylinder 3 is fixedly connected to the pressure plate 4. The pressure plate 4 is fixedly connected to the clamping component 41 below. Two clamping components 41 are respectively located above the longitudinal ends of the tooling table 2. The gantry 5 is slidably connected to the bed 1 and moves longitudinally relative to the bed 1. The electric spindle 9 is connected to the gantry 5 and drives the cutter head 91 to rotate.

[0025] Preferably, the clamping member 41 includes a transverse plate 411 and a longitudinal plate 412. The lower part of the pressure plate 4 is fixedly connected to the transverse plate 411, and the upper part of the longitudinal plate 412 is fixedly connected to the lower part of multiple transverse plates 411. The longitudinal ends of the longitudinal plate 412 extend beyond the pressure plate 4. Since the aluminum profile 10 of the container is relatively long and thin, the longitudinal plate 412 extending beyond the pressure plate 4 can increase the longitudinal length, increase the clamping area, reduce local pressure, and thus reduce the deformation of the aluminum profile 10 during processing.

[0026] Preferably, there are two tooling tables 2, and the first cylinder 3 is located between the two tooling tables 2, with the first cylinder 3 arranged in a longitudinal straight line.

[0027] Preferably, the assembly also includes a guide rod 42 and a linear bearing 43. The guide rod 42 is located between the two tooling tables 2 and is fixedly connected to the pressure plate 4. The guide rod 42 passes through and is connected to the linear bearing 43, which is fixedly connected to the bed 1. The guide rod 42 reduces the wobbling of the pressure plate 4.

[0028] Preferably, each tooling table 2 corresponds to two first cylinders 3, and the first cylinders 3 corresponding to each tooling table 2 are fixedly connected to different pressure plates 4. The two tooling tables 2 correspond to different first cylinders 3, which allows the operator to feed materials to the other tooling table 2 while one tooling table 2 is in the processing state, saving time and improving work efficiency.

[0029] Preferably, the assembly further includes a horizontal frame 6, a vertical frame 7, a vertical plate 8, and a second cylinder 81. The horizontal frame 6 is slidably connected to the gantry 5 and moves laterally relative to the gantry 5. The vertical frame 7 is slidably connected to the horizontal frame 6 and moves vertically relative to the horizontal frame 6. The vertical frame 7 is slidably connected to multiple vertical plates 8. The vertical plates 8 and the second cylinder 81 correspond one-to-one. The housing of the second cylinder 81 is fixedly connected to the vertical frame 7, and the piston rod of the second cylinder 81 is fixedly connected to the vertical plate 8. The electric spindle 9 corresponds one-to-one with the vertical plate 8 and is fixedly connected. At least one milling cutter and one drill bit are included among the multiple cutter heads 91.

[0030] Preferably, the bed also includes a longitudinal guide rail 11, a longitudinal rack 12, a first motor 53, and a first gear 54. The two sides of the bed 1 are fixedly connected to the longitudinal guide rail 11 and the longitudinal rack 12 respectively. The gantry 5 is slidably connected to the longitudinal guide rail 11. The two sides of the gantry 5 are fixedly connected to the first motor 53 respectively. The first motor 53 drives the first gear 54 to rotate. The first gear 54 meshes with the longitudinal rack 12.

[0031] Preferably, it also includes a transverse guide rail 51, a transverse rack 52, and a second motor 61. The gantry 5 is fixedly connected to the transverse guide rail 51 and the transverse rack 52. The transverse frame 6 is slidably connected to the transverse guide rail 51. The transverse frame 6 is fixedly connected to the second motor 61. The second motor 61 drives the second gear to rotate. The second gear meshes with the transverse rack 52.

[0032] Preferably, the system further includes a third motor 62, a first vertical guide rail 63, a lead screw 64, and a lead screw nut. The first vertical guide rail 63 is fixedly connected to the horizontal frame 6. The third motor 62 is fixedly connected to the horizontal frame 6. The third motor 62 drives the lead screw 64 to rotate. Both ends of the lead screw 64 are rotatably connected to the horizontal frame 6. The lead screw nut is fitted on the outside of the lead screw 64 and connected to the lead screw 64. The lead screw nut is fixedly connected to the vertical frame 7. The vertical frame 7 is slidably connected to the first vertical guide rail 63.

[0033] Preferably, it also includes a suction air bag 71, which is fixedly connected to the vertical frame 7. The electric spindle 9 is fixedly connected to the housing below. The cutter head 91 passes through the housing. The suction air bag 71 is connected to the inside of the housing through a hose.

[0034] Working principle:

[0035] The aluminum profile 10 is placed longitudinally above the tooling table 2, with the surface of the tooling table 2 matching the shape and structure of the aluminum profile 10. Then, the first cylinder 3 drives the pressure plate 4 to move downward, pressing and fixing the aluminum profile 10 onto the tooling table 2.

[0036] Then, the second cylinder 81 corresponding to the cutter head 91 that needs to be used pushes it to the lowest end of the stroke of the second cylinder 81, while the other cutter head 91 is located at the highest end of the stroke of its corresponding second cylinder 81, so as to avoid interference from the unused cutter head 91 during operation.

[0037] Subsequently, the first motor 53, the second motor 61, and the third motor 62 drive the cutter head 91 to move linearly in the longitudinal, transverse, and vertical directions, thereby processing the aluminum profile 10. During the processing, if a tool change is required, the vertical frame 7 first moves upward to disengage the cutter head 91 from the aluminum profile 10. Then, the piston rods of the two second cylinders 81 move in opposite directions, thereby changing the height of the two cutter heads 9.

[0038] Preferably, the structures on the upper surfaces of the two tooling tables 2 are adapted to the front and back sides of the aluminum profile 10, respectively. After the operator finishes processing the front side of the aluminum profile 10, the first cylinder 3 drives the pressure plate 4 to move upward to release the aluminum profile 10. Then, the aluminum profile 10 is flipped over manually or mechanically and placed on another tooling table 2. Finally, the first cylinder 3 drives the pressure plate 4 to press the aluminum profile 10 downward.

[0039] During the machining of aluminum profile 10 by the rotating cutter head 91, a vacuum cleaner is connected to a suction air bag 71 through a pipe. The suction air bag 71 draws in the dust from the outer housing of the cutter head 91 and finally transfers it to the vacuum cleaner to reduce dust pollution to the environment.

[0040] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A container aluminum profile processing device, characterized in that, include: The machine bed (1), tooling table (2), first cylinder (3), pressure plate (4), gantry (5), electric spindle (9), clamping component (41) and cutter head (91) are arranged on the upper part of the machine bed (1). Multiple tooling tables (2) are arranged horizontally and located on the plane above the machine bed (1). The tooling tables (2) are fixed and detachably connected to the machine bed (1). The first cylinder (3) is located on the horizontal side of the tooling table (2) and is fixedly connected to the machine bed (1). The piston rod of the first cylinder (3) is fixedly connected to the pressure plate (4). The pressure plate (4) is fixedly connected to the clamping component (41) below. The two clamping components (41) are located above the longitudinal ends of the tooling table (2). The gantry (5) is slidably connected to the machine bed (1) and moves longitudinally relative to the machine bed (1). The electric spindle (9) is connected to the gantry (5) and drives the cutter head (91) to rotate.

2. The container aluminum profile processing device according to claim 1, characterized in that: The clamping member (41) includes a transverse plate (411) and a longitudinal plate (412). The lower part of the pressure plate (4) is fixedly connected to the transverse plate (411), and the upper part of the longitudinal plate (412) is fixedly connected to the lower part of multiple transverse plates (411). The longitudinal ends of the longitudinal plate (412) extend beyond the pressure plate (4).

3. The container aluminum profile processing device according to claim 1, characterized in that: There are two tooling tables (2), and the first cylinder (3) is located between the two tooling tables (2). The first cylinder (3) is arranged in a longitudinal straight line.

4. The container aluminum profile processing device according to claim 3, characterized in that: It also includes a guide rod (42) and a linear bearing (43). The guide rod (42) is located between two tooling tables (2). The guide rod (42) is fixedly connected to the pressure plate (4). The guide rod (42) passes through the linear bearing (43) and is connected to the linear bearing (43). The linear bearing (43) is fixedly connected to the bed (1).

5. The container aluminum profile processing device according to claim 3, characterized in that: Each tooling table (2) corresponds to two first cylinders (3), and the first cylinders (3) corresponding to each tooling table (2) are fixedly connected to different pressure plates (4).

6. The container aluminum profile processing device according to claim 3, characterized in that: It also includes a horizontal frame (6), a vertical frame (7), a vertical plate (8), and a second cylinder (81). The horizontal frame (6) is slidably connected to the gantry (5) and moves horizontally relative to the gantry (5). The vertical frame (7) is slidably connected to the horizontal frame (6) and moves vertically relative to the horizontal frame (6). The vertical frame (7) is slidably connected to multiple vertical plates (8). The vertical plates (8) correspond one-to-one with the second cylinder (81). The housing of the second cylinder (81) is fixedly connected to the vertical frame (7). The piston rod of the second cylinder (81) is fixedly connected to the vertical plate (8). The electric spindle (9) corresponds one-to-one with the vertical plate (8) and is fixedly connected.

7. The container aluminum profile processing device according to claim 6, characterized in that: It also includes a longitudinal guide rail (11), a longitudinal rack (12), a first motor (53) and a first gear (54). The two sides of the bed (1) are fixedly connected to the longitudinal guide rail (11) and the longitudinal rack (12) respectively. The gantry (5) is slidably connected to the longitudinal guide rail (11). The two sides of the gantry (5) are fixedly connected to the first motor (53) respectively. The first motor (53) drives the first gear (54) to rotate. The first gear (54) meshes with the longitudinal rack (12).

8. A container aluminum profile processing device according to claim 6, characterized in that: It also includes a transverse guide rail (51), a transverse rack (52), and a second motor (61). The gantry (5) is fixedly connected to the transverse guide rail (51) and the transverse rack (52). The transverse frame (6) is slidably connected to the transverse guide rail (51). The transverse frame (6) is fixedly connected to the second motor (61). The second motor (61) drives the second gear to rotate. The second gear meshes with the transverse rack (52).

9. A container aluminum profile processing device according to claim 6, characterized in that: It also includes a third motor (62), a first vertical guide rail (63), a lead screw (64) and a lead screw nut. The first vertical guide rail (63) is fixedly connected to the horizontal frame (6). The third motor (62) is fixedly connected to the horizontal frame (6). The third motor (62) drives the lead screw (64) to rotate. The two ends of the lead screw (64) are respectively rotatably connected to the horizontal frame (6). The lead screw nut is fitted on the outside of the lead screw (64) and connected to the lead screw (64). The lead screw nut is fixedly connected to the vertical frame (7). The vertical frame (7) is slidably connected to the first vertical guide rail (63).

10. A container aluminum profile processing device according to claim 6, characterized in that: It also includes a vacuum air bag (71), which is fixedly connected to the vertical frame (7), the electric spindle (9) is fixedly connected to the housing below, the cutter head (91) passes through the housing, and the vacuum air bag (71) is connected to the inside of the housing through a hose.

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