A punching device for metal product processing

Abstract

This utility model relates to the field of punching processing technology and discloses a punching device for metal products, including a base. An operating table is fixedly connected to the middle of the top wall of the base. Fixed columns are fixedly connected to the four corners of the top wall of the base. A protective shell is fixedly connected to the top of each fixed column. A mounting block two is fixedly connected to the rear side of the top wall of the operating table. A motor two is mounted on the bottom of the mounting block two. In this utility model, the rotation of motor two drives gear one. Gear one rotates, driving gear two and gear three on the right side to rotate. Gear three rotates, driving gear two on the left side. This allows both gear two to rotate inwards or outwards simultaneously. A clamping block meshes with gear two and slides on a slide rail. Therefore, gear two drives the clamping block, allowing it to grip and open, thus clamping and fixing the mold. This prevents the mold from shifting under punching pressure, improving the positional accuracy of the punching.

Description

Technical Field

[0001] This utility model relates to the field of punching processing technology, and in particular to a punching device for metal product processing. Background Technology

[0002] Metal products refer to various items made of metal materials, which are widely used in various fields. Metal products are usually manufactured by forging, casting, mold forming and cutting. After the basic product is formed, further fine processing is required. The most common of these processes is drilling and punching, which involves punching holes of a certain size at designated locations on the metal product to achieve its specific function.

[0003] A metal punching device is used when punching metal products. This device transmits power to the punch through a mechanical transmission mechanism, such as a crank-slider mechanism or a cam mechanism, to achieve the punching action. It is widely used in the machinery manufacturing, automobile manufacturing, electronics and electrical appliances, building decoration and hardware products industries.

[0004] In existing technology, this device utilizes a punch driven by a power mechanism to impact a metal workpiece at a certain speed and force. This causes the workpiece to undergo plastic deformation and fracture under the action of the punch and die, thereby forming the required hole. During the punching process, the cutting edge of the punch first contacts the surface of the workpiece. As the punch presses down, the cutting edge gradually cuts into the metal material. When the punching pressure reaches a certain level, the material is broken, forming a hole. Different punching pressures are required for metal materials of different thicknesses and materials. If the punching pressure is insufficient, punching cannot be completed, resulting in poor hole wall quality. A punching device with adjustable punching pressure is used, with a pressure sensor installed on the punching device to monitor the punching pressure in real time and automatically adjust the punching pressure based on feedback information. However, the die is not securely fixed during installation and use, and it will shift under the action of punching pressure, affecting the positional accuracy of punching. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a punching device for metal product processing, which aims to improve the problem in the prior art where the mold is not firmly fixed during installation and use, and will be displaced under the action of punching pressure, which will affect the positional accuracy of punching.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a metal product processing punching device, comprising a base, an operating table fixedly connected to the middle of the top wall of the base, fixed columns fixedly connected to the four corners of the top wall of the base, a protective shell fixedly connected to the top of the fixed columns, a mounting block two fixedly connected to the rear side of the top wall of the operating table, a motor two mounted at the bottom of the mounting block two, a gear one fixedly connected to the output end of the motor two, the gear one rotatably connected to the middle of the top wall of the mounting block two, and gear two rotatably connected to the left and right sides of the top wall of the mounting block two, the rear of the gear one... Gear 3 is connected to the side meshing connection. Gear 2 on the left meshes with gear 3, and gear 2 on the right meshes with gear 1. A slide rail is installed on the front end of the top wall of mounting block 2. A clamping block is slidably connected to the outer wall of the slide rail. The clamping block meshes with gear 2. A rubber plate is installed on the inner side of the clamping block. Mounting block 1 is installed on the top wall of mounting block 2. A processing plate is fixedly connected to the middle of the top wall of the operating table. A support column is fixedly connected to the right side of the top wall of the processing plate. A shock-absorbing mechanism is installed on the upper left side of the support column. The shock-absorbing mechanism is used to reduce the impact force during punching, thereby reducing noise and vibration.

[0007] As a further description of the above technical solution:

[0008] The shock absorption mechanism includes a limiting block, which is equidistantly installed on the upper left side of the support column. A hydraulic rod is installed on the top of the limiting block, and a fixing block is fixedly connected to the bottom end of the hydraulic rod. Multiple sliding rods are fixedly connected to the bottom of the fixing block at equal intervals. The sliding rods are slidably connected to the inner side of the limiting block. A connecting plate is fixedly connected to the bottom end of the sliding rod. Multiple damping rods are equidistantly installed on the bottom of the connecting plate. A spring is installed on the outer wall of the damping rod. A connecting plate is installed on the bottom end of the damping rod. A spring is installed on the outer wall of both the connecting plate and the connecting plate.

[0009] As a further description of the above technical solution:

[0010] Two hinges are installed on the left and right ends of the front side of the outer wall of the control panel, and a door panel is fixedly connected to the rear side of each of the hinges.

[0011] As a further description of the above technical solution:

[0012] The door panel has handles fixedly connected to the left and right ends of the front side of the outer wall, and anti-slip sleeves are rotatably connected to the outer sides of the two handles.

[0013] As a further description of the above technical solution:

[0014] An electrical wire is installed on the right side of the outer wall of the control panel, and a controller is installed at the end of the electrical wire.

[0015] As a further description of the above technical solution:

[0016] The top walls of mounting block one and mounting block two are provided with multiple threaded holes at equal intervals, and bolts are threaded to the inner side of the threaded holes.

[0017] As a further description of the above technical solution:

[0018] A motor is installed on the middle left side of the support column, and a crank assembly is installed at the output end of the motor.

[0019] As a further description of the above technical solution:

[0020] A punch is installed at the end of the crank assembly.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the second motor rotates and drives the first gear. The rotation of the first gear drives the second and third gears on the right side to rotate. The rotation of the third gear drives the second gear on the left side. The two second gears can rotate inward or outward at the same time. The clamping block is meshed with the second gear and slides on the slide rail. Therefore, the second gear drives the clamping block, which clamps and opens, so that the clamping block can clamp the mold and fix the mold, so that the mold will not be displaced under the action of punching pressure, thus improving the positional accuracy of punching.

[0023] 2. In this utility model, the motor drives the crank assembly, which in turn transmits power to the punch, causing the punch to reciprocate and punch holes in the mold on the processing plate. Then, the hydraulic rod is activated, which drives the fixed block to descend, causing the connecting plate to press against the mold. The punching action causes the mold to vibrate, and the mold transmits the force to the spring and damping rod. The spring is compressed, and its elastic deformation absorbs some of the kinetic energy generated by the mold and the punch, reducing the transmission of vibration and thus reducing the generation and propagation of noise. Attached Figure Description

[0024] Figure 1 This is a perspective view of a metal product processing punching device proposed in this utility model;

[0025] Figure 2 This is a front view of a metal product processing punching device proposed in this utility model;

[0026] Figure 3 This is a side view of a metal product processing punching device proposed in this utility model;

[0027] Figure 4 This is a partial structural schematic diagram of a metal product processing punching device proposed in this utility model;

[0028] Figure 5This is a schematic diagram of the shock absorption mechanism of a punching device for metal product processing proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Shock absorption mechanism; 201. Hydraulic rod; 202. Limiting block; 203. Fixing block; 204. Slide rod; 205. Connecting plate one; 206. Spring one; 207. Damping rod; 208. Connecting plate two; 209. Spring two; 3. Controller; 4. Wire; 5. Operating table; 6. Hinge; 7. Door panel; 8. Handle; 9. Anti-slip sleeve; 10. Fixing column; 11. Protective shell; 12. Processing plate; 13. Clamping block; 14. Mounting block one; 15. Support column; 16. Punch; 17. Motor one; 18. Motor two; 19. Mounting block two; 20. Gear one; 21. Gear two; 22. Threaded hole; 23. Bolt; 24. Slide rail; 25. Rubber plate; 26. Crank assembly block; 27. Gear three. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 4This utility model provides an embodiment of a metal product punching device, comprising a base 1, an operating table 5 fixedly connected to the middle of the top wall of the base 1, fixed posts 10 fixedly connected to the four corners of the top wall of the base 1, a protective shell 11 fixedly connected to the top of the fixed posts 10, a mounting block 2 19 fixedly connected to the rear side of the top wall of the operating table 5, a motor 2 18 mounted at the bottom of the mounting block 2 19, a gear 1 20 fixedly connected to the output end of the motor 2 18, and the gear 1 20 rotatably connected to the top wall of the mounting block 2 19. In the middle, gears 21 are rotatably connected to the left and right sides of the top wall of mounting block 2 19. Gear 3 27 is meshed with the rear side of gear 1 20. Gear 21 on the left meshes with gear 3 27, and gear 21 on the right meshes with gear 1 20. During rotation, gear 3 27 also transmits power to gear 21 on the left, thus achieving synchronous rotation of the two gears 21. This allows the two gears 21 to rotate inward or outward as needed. A slide rail 24 is installed at the front end of the top wall of mounting block 2 19. A clamping block 13 is slidably connected to the outer wall, and the clamping block 13 meshes with the gear 21. A rubber plate 25 is installed on the inner side of the clamping block 13. The clamping block 13 can slide freely on the slide rail 24. Therefore, when the gear 21 rotates, it will drive the clamping block 13, enabling the clamping block 13 to perform clamping and opening actions. In this way, the clamping block 13 can clamp the mold and hold it in place, preventing the mold from shifting under the action of punching pressure, thus improving the positional accuracy of punching. The top wall of the mounting block 19 is equipped with a mounting plate 25. Block 14, a processing plate 12 is fixedly connected to the middle of the top wall of the operating table 5, a support column 15 is fixedly connected to the right side of the top wall of the processing plate 12, a shock-absorbing mechanism 2 is installed on the upper left side of the support column 15, the shock-absorbing mechanism 2 is used to reduce the impact force during punching, thereby reducing noise and vibration, two hinges 6 are installed on the left and right ends of the front side of the outer wall of the operating table 5, a door panel 7 is fixedly connected to the rear side of the multiple hinges 6, a handle 8 is fixedly connected to the left and right ends of the front side of the outer wall of the door panel 7, and an anti-slip sleeve 9 is rotatably connected to the outer side of the two handles 8;

[0033] Specifically, motor 218 rotates and drives gear 120. Gear 120 rotates and drives gear 21 and gear 327 on the right side to rotate. Gear 327 rotates and drives gear 21 on the left side, so that both gears 21 can rotate inward or outward at the same time. Clamping block 13 is engaged with gear 21 and slides on slide rail 24. Therefore, gear 21 drives clamping block 13, so that clamping block 13 can clamp and open, thus clamping and fixing the mold, so that the mold will not be displaced under the action of punching force, and improving the positional accuracy of punching.

[0034] Reference Figure 1 , Figure 2 and Figure 5The damping mechanism 2 includes a limiting block 202, which is equidistantly installed on the upper left side of the support column 15. A hydraulic rod 201 is installed on the top of the limiting block 202, and a fixing block 203 is fixedly connected to the bottom end of the hydraulic rod 201. Multiple sliding rods 204 are equidistantly fixedly connected to the bottom of the fixing block 203, and the sliding rods 204 are slidably connected to the inner side of the limiting block 202. A connecting plate 205 is fixedly connected to the bottom end of the sliding rod 204, and multiple damping rods 207 are equidistantly installed on the bottom of the connecting plate 205. A spring 206 is installed on the outer wall of the damping rod 207, and a connecting plate 208 is installed on the bottom end of the damping rod 207. A spring 209 is installed on the outer wall of the connecting plate 205 and the connecting plate 208. When the hydraulic rod 201 is activated, the hydraulic rod 201 drives the fixing block 203 through transmission. When the fixed block 203 descends, it presses against the mold and comes into close contact with the mold through the connecting plate 208. During the stamping process, the punch 16 will cause the mold to vibrate, and the mold will transmit this vibration force to the spring 209 and the damping rod 207. The spring 209 is compressed under the action of vibration and absorbs part of the kinetic energy generated by the mold and the punch 16 through its elastic deformation, thereby reducing the transmission of vibration. This effect of reducing vibration transmission can significantly reduce the generation and propagation of noise. The right side of the outer wall of the operating table 5 is equipped with an electric wire 4, and the end of the electric wire 4 is equipped with a controller 3. Multiple threaded holes 22 are equally spaced on the top walls of the mounting block 14 and the mounting block 29. Bolts 23 are threaded on the inner side of the threaded holes 22, and the bolts 23 fix the mounting block 14 to the mounting block 29.

[0035] Specifically, the punch 16 reciprocates to punch holes in the mold on the processing plate 12. Then, the hydraulic rod 201 is activated, which drives the fixed block 203 to descend, causing the connecting plate 208 to press against the mold. The punch 16's punching causes the mold to vibrate, and the mold transmits the force to the spring 209 and the damping rod 207. The spring 209 is compressed, and through the elastic deformation of the spring 209, it absorbs part of the kinetic energy generated by the mold and the punch 16, reducing the transmission of vibration and thus reducing the generation and propagation of noise.

[0036] Reference Figure 2 , Figure 3 and Figure 5 A motor 17 is installed in the middle of the left side of the support column 15. A crank assembly 26 is installed at the output end of the motor 17. A punch 16 is installed at the end of the crank assembly 26.

[0037] Specifically, motor 17 drives crank assembly 26, which in turn powers punch 16, causing punch 16 to reciprocate and punch holes in the mold on processing plate 12.

[0038] Working principle: Motor 218 drives gear 20 to rotate. The rotation of gear 20 further drives the rotation of gear 21 and gear 327 on the right side, which are meshed with it. While rotating, gear 327 transmits power to gear 21 on the left side, thus achieving synchronous rotation of the two gears 21. This synchronous rotation mechanism allows the two gears 21 to rotate inward or outward as needed. Clamping block 13 is connected to gear 21 through meshing. Clamping block 13 can slide freely on slide rail 24. Therefore, when gear 21 rotates, it will drive clamping block 13, enabling clamping block 13 to perform clamping and opening actions. In this way, clamping block 13 can clamp the mold and hold it in place. In this way, the mold can remain stable under the action of punching force and will not be displaced, thus significantly improving the positional accuracy of punching.

[0039] Motor 17 drives crank assembly 26, which transmits power to punch 16, enabling it to reciprocate. This reciprocating motion is used to punch holes in the mold on processing plate 12. After punching, hydraulic rod 201 is activated, which drives fixed block 203 to descend via transmission. When fixed block 203 descends, it presses against the mold and makes close contact with it through connecting plate 208. During the punching process, punch 16 causes the mold to vibrate, and the mold transmits this vibration to spring 209 and damping rod 207. Spring 209 is compressed under the action of vibration and absorbs part of the kinetic energy generated by the mold and punch 16 through its elastic deformation, thereby reducing the transmission of vibration. This reduction in vibration transmission can significantly reduce the generation and propagation of noise, making the working environment quieter.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A punching device for processing metal products, comprising a base (1), characterized in that: An operating table (5) is fixedly connected to the middle of the top wall of the base (1). Fixed columns (10) are fixedly connected to the four corners of the top wall of the base (1). A protective shell (11) is fixedly connected to the top of each fixed column (10). A mounting block two (19) is fixedly connected to the rear side of the top wall of the operating table (5). A motor two (18) is installed at the bottom of the mounting block two (19). A gear one (20) is fixedly connected to the output end of the motor two (18). The gear one (20) is rotatably connected to the middle of the top wall of the mounting block two (19). Gear two (21) is rotatably connected to the left and right sides of the top wall of the mounting block two (19). A gear three (27) is meshed with the rear side of the gear one (20). The gear two (21) and gear three (27) are connected on the left side. The gear 2 (21) on the right side meshes with the gear 1 (20). A slide rail (24) is installed on the front end of the top wall of the mounting block 2 (19). A clamping block (13) is slidably connected to the outer wall of the slide rail (24). The clamping block (13) meshes with the gear 2 (21). A rubber plate (25) is installed on the inner side of the clamping block (13). A mounting block 1 (14) is installed on the top wall of the mounting block 2 (19). A processing plate (12) is fixedly connected to the middle of the top wall of the operating table (5). A support column (15) is fixedly connected to the right side of the top wall of the processing plate (12). A shock-absorbing mechanism (2) is installed on the upper left side of the support column (15). The shock-absorbing mechanism (2) is used to reduce the impact force during punching, thereby reducing noise and vibration.

2. The metal product punching device according to claim 1, characterized in that: The shock absorption mechanism (2) includes a limiting block (202), which is equidistantly installed on the upper left side of the support column (15). A hydraulic rod (201) is installed on the top of the limiting block (202), and a fixing block (203) is fixedly connected to the bottom end of the hydraulic rod (201). A plurality of sliding rods (204) are fixedly connected to the bottom of the fixing block (203) at equal intervals. The sliding rods (204) are slidably connected to the limiting block (202). 02) On the inner side, the bottom end of the slide rod (204) is fixedly connected to a connecting plate one (205). Multiple damping rods (207) are installed at equal intervals on the bottom of the connecting plate one (205). A spring one (206) is installed on the outer wall of the damping rod (207). A connecting plate two (208) is installed on the bottom end of the damping rod (207). A spring two (209) is installed on the outer wall of the connecting plate one (205) and the connecting plate two (208).

3. The metal product punching device according to claim 1, characterized in that: Two hinges (6) are installed on the left and right ends of the front side of the outer wall of the operating table (5), and door panels (7) are fixedly connected to the rear side of the multiple hinges (6).

4. The metal product punching device according to claim 3, characterized in that: The door panel (7) is fixedly connected to the left and right ends of the front side of the outer wall, and the two handles (8) are rotatably connected to the outer sides of the handles (8).

5. A punching device for metal product processing according to claim 1, characterized in that: A wire (4) is installed on the right side of the outer wall of the operating table (5), and a controller (3) is installed at the end of the wire (4).

6. The metal product punching device according to claim 1, characterized in that: The top walls of mounting block one (14) and mounting block two (19) are provided with multiple threaded holes (22) at equal intervals, and bolts (23) are threaded to the inner side of the threaded holes (22).

7. A punching device for metal product processing according to claim 1, characterized in that: A motor (17) is installed on the middle left side of the support column (15), and a crank assembly (26) is installed at the output end of the motor (17).

8. A punching device for metal product processing according to claim 7, characterized in that: A punch (16) is mounted at the end of the crank assembly (26).

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