Artificial docking point dispensing table
By designing a manual dispensing station and using conveyor and lifting devices to automatically transport workpieces, the problem of difficult handling of heavy workpieces on the assembly line was solved, improving work efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU SHIFENG AUTOMATION EQUIPMENT CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-23
AI Technical Summary
When handling heavy workpieces, workers on existing assembly line workstations have to expend a lot of physical strength to move and process them, resulting in low work efficiency.
Design a manual dispensing station that uses a mounting frame, a support panel, and a transition panel, combined with a conveying device, a lifting device, and a ball bearing plate. Through electrical control, it realizes the automated transportation of workpieces and reduces manual operation.
Reduce the labor intensity of workers, improve the safety and efficiency of operations, and achieve a smooth transition of workpieces in each process.
Smart Images

Figure CN224393771U_ABST
Abstract
Description
Technical Field
[0001] This utility model applies to the field of processing workbenches and provides a manual dispensing table. Background Technology
[0002] In electronic component manufacturing plants, assembly workstations on the production line are crucial work platforms for workers to perform various production operations such as assembly, testing, and debugging. Assembly workstations are typically equipped with various tools, equipment, and material storage areas. Workers perform component assembly, soldering, testing, and other process operations according to production task requirements. The design of these workstations needs to ensure worker comfort while providing sufficient space and tool storage to improve production efficiency and ensure product quality.
[0003] However, in modern assembly line production, especially when handling heavy workpieces, workers need to expend more physical strength. The existing workpiece conveying method of the assembly line is usually continuous, that is, the workpieces are automatically conveyed to each workstation in sequence, and workers need to place the workpieces one by one on the operating table and process them one by one. In this process, workers will have great inconvenience in picking up, moving and processing the workpieces, thus affecting work efficiency.
[0004] Currently, although some worktables have smooth, flat top surfaces, in certain situations, it is still necessary to manually move relatively heavy workpieces, which involves carrying or dragging them to the actual operating position, which is extremely inconvenient. Therefore, a simple and efficient solution is needed to transport workpieces of a certain weight from the production line to the worktable. Utility Model Content
[0005] To address the aforementioned deficiencies, the present invention aims to provide a manual dispensing station, which solves the problems mentioned in the background art. The device includes a mounting frame, characterized in that a support panel and a transition panel are mounted on the top of the mounting frame. A conveying device is provided on the support panel, and the conveying device includes a belt and a drive device for moving the belt. The belt can transport the workpiece from the transition panel to the support panel. A lifting device is installed at the bottom of the transition panel, and the top of the lifting device penetrates through the transition panel, with a top block installed at its output end.
[0006] Furthermore, the top of the support panel is a smooth plane.
[0007] Furthermore, the transition panel is provided with a ball bearing plate, and the top of the ball bearing plate is provided with several universal ball bearing modules.
[0008] Furthermore, the universal ball bearing module consists of several balls embedded in the top of the ball bearing plate.
[0009] Furthermore, a bearing seat is mounted on the bottom of the transition panel via a fixing bracket. A rotatable drive shaft is mounted on the bearing seat. A drive device is mounted on one end of the drive shaft. A drive wheel is provided on the drive shaft. The drive wheel has teeth. The teeth on the drive wheel cooperate with a belt to drive the belt to rotate.
[0010] Furthermore, a table and a controller are mounted on the mounting frame, and an operation panel is mounted on the side of the table. The operation panel is equipped with operation buttons. The controller is electrically connected to the operation buttons, the conveying device, and the lifting device.
[0011] Furthermore, a work rack is installed on the top of the mounting bracket, and a perforated plate and a tri-proof lamp are installed on the work rack.
[0012] This invention significantly reduces the sliding friction between the workpiece and the table by using a specially designed rolling surface in conjunction with the conveyor belt. At the same time, the supply control function of this device enables the smooth transition of the workpiece in each process, reducing manual operation of workpiece transportation and transforming the physical labor of heavy object transfer into simple button operation. Overall, it reduces the labor intensity of workers and improves the safety and efficiency of the operation. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the device structure;
[0014] Figure 2 This is a schematic diagram of the transmission device structure;
[0015] Figure 3 This is a schematic diagram of the cylinder mounting structure at the bottom of the transition panel;
[0016] Figure 4 This is a magnified view of a portion of the tabletop.
[0017] In the diagram: 01-First conveyor table; 02-Second conveyor table; 1-Mounting frame; 11-Transition panel; 12-Fixing frame; 13-Tabletop; 131-Operating panel; 2-Supporting panel; 3-Conveying device; 30-Shaft seat; 31-Motor; 32-Drive shaft; 33-Belt; 4-Ball bearing plate; 5-Cylinder; 51-Top block; 6-Perforated plate; 7-Tri-proof light. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] It should be noted that, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] Furthermore, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.
[0022] Example 1
[0023] See Figure 1-3 The purpose of this utility model is to provide a manual dispensing station, including a mounting frame 1 and a movable fixture. The movable fixture is a supporting structure for the operating table, which can carry the workpiece to be processed. Specifically, the workpiece to be processed (dispensing or other operations) is detachably mounted on the movable fixture. The workpiece is transported by the assembly line to the worker's station, i.e., the location of the mounting frame 1, where the worker processes the workpiece.
[0024] The two sides and the back side of the mounting frame 1 correspond to the conveyor belts of the external production line, respectively. Specifically, in this embodiment, it is preferably configured such that the back side of the mounting frame 1 corresponds to the incoming part production line, that is, the workpiece is conveyed to the mounting frame 1 via the second conveyor table 02; the sides of the mounting frame 1 correspond to the outgoing part production line, that is, the processed workpiece is conveyed to other processes via the first conveyor table 01. The first conveyor table 01 and the second conveyor table 02 are both common conveyor belt devices in the prior art, and their specific structures and motion principles will not be described in detail here.
[0025] Mounting frame 1 has an aluminum alloy frame structure. The top of mounting frame 1 is fixedly connected to a support panel 2 for user parts processing, a tabletop 13 for support, and a transition panel 11. The support panel 2 is equipped with a conveyor device 3 for transporting workpieces. The conveyor device 3 includes a belt 33 located at the top of the support panel 2, and also includes a drive mechanism to move the belt 33. The belt 33 transports workpieces from the transition panel 11 to the support panel 2.
[0026] Specifically, the top of the support panel 2 is a smooth plane; driven by the drive device, the belt 33 can transport the workpiece from the second conveyor table 02 to the top of the support panel 2, and when the workpiece needs to be sent away, the workpiece is manually pushed so that it slides on the top of the smooth support panel 2 to the first conveyor table 01, and is transported by the first conveyor table 01 to the next process.
[0027] The bottom of the transition panel 11 is fixedly connected to a lifting device that can be raised and lowered. The top of the lifting device passes through the transition panel 11, and the output end of the lifting device is fixedly connected to a top block 51. The top block 51 can move upward under the drive of the lifting device. When it moves to the top, the top block 51 protrudes from the top surface of the transition panel 11.
[0028] Preferably, the transition panel 11 is provided with a ball bearing plate 4, and the top of the ball bearing plate 4 is provided with a plurality of universal ball bearing modules; the universal ball bearing module consists of a plurality of balls embedded in the top of the ball bearing plate 4, and the balls can rotate freely on the top of the ball bearing plate 4. When there is a workpiece on the top of the transition panel 11, the workpiece is pushed by the transmission belt on the second conveyor table 02, and can move smoothly on the top of the balls when it moves onto the ball bearing plate 4.
[0029] Preferably, a bearing seat 30 is mounted on the bottom of the transition panel 11 via a fixing bracket 12. A rotatable drive shaft 32 is mounted on the bearing seat 30. A drive device, namely a motor 31, is mounted on one end of the drive shaft 32. A drive wheel is provided on the drive shaft 32, and the drive wheel has teeth. The teeth on the drive wheel cooperate with the belt 33 to drive the belt 33 to rotate, thereby achieving the purpose of supporting the belt 33 on the top of the panel 2 for conveying workpieces.
[0030] Specifically, the bottom of the mounting bracket 1 is fixedly connected to a frame for mounting the motor 31. In other words, the motor 31 is mounted on the mounting bracket 1 via the frame, making the motor 31 more securely mounted. The frame has been omitted from the attached drawings for clarity.
[0031] In summary, the movement of the moving tool onto the universal ball bearing module is caused by the friction of the conveyor belt. The subsequent movement of the moving tool to the designated position on the support panel 2 is carried out by the second conveyor 02 in the first half and by the conveyor device 3 in the second half. On the other hand, if too many moving tools are supplied by the front-end logistics line, they can be blocked by the top block 51 to control the number of moving tool parts.
[0032] To further improve the ease of use of this device, a more preferred embodiment is provided below:
[0033] Example 2
[0034] See appendix Figure 4 Based on Embodiment 1, an operation panel 131 is fixedly connected to the side of the table 13, and the operation panel is equipped with operation buttons. Simultaneously, a controller is also installed on the mounting frame 1, which is electrically connected to the operation buttons, the conveying device 3, and the lifting device. The lifting device is a cylinder 5, which, when controlled, can drive the top block 51 to rise and fall. Based on the coordination of the above equipment, under normal conditions, the top block 51 is in a raised state to block incoming parts. When the operator controls the top block 51 to descend via the operation buttons, the conveying device 3 activates during the descent, transporting the workpiece to the supporting panel 2. At this time, the top block 51 is controlled to rise again to block incoming parts. After the workpiece is in place, the conveying device 3 is stopped, and the workpiece can then be operated. After the workpiece is completed, it is dragged to the first conveyor table 01 and transported to the next process.
[0035] Preferably, the edge of the conveyor 3 is on the same plane as the conveyor belt of the first conveyor table 01. This arrangement can prevent the workpiece from getting stuck and unable to move when dragging the workpiece.
[0036] Preferably, a work frame is fixedly connected to the top of the mounting frame 1, and a vertically arranged perforated plate 6 is fixedly connected to the work frame. Various auxiliary devices for work can be installed on the perforated plate 6. A tri-proof lamp 7 is fixedly connected to the top of the work frame, and the tri-proof lamp 7 provides sufficient and stable lighting for the work area.
[0037] In summary, during actual use, the operator starts the device via the control button on the control panel 131. The controller receives a signal and controls the cylinder 5 to drive the top block 51 down below the transition panel 11, releasing the obstruction of the moving fixture. The second conveyor 02 transports the moving fixture carrying the workpiece to the universal ball bearing module on top of the ball bearing plate 4. With the continuous operation of the belt 33 driven by the drive shaft 32, the moving fixture is smoothly transported to the designated processing area of the supporting panel 2. The operator then controls the top block 51 to rise to the blocking position to prevent subsequent workpieces from entering the processing area, and the conveyor 3 stops operating. After completing dispensing or other processing operations, the operator manually pushes the moving fixture along the smooth surface of the supporting panel 2 to the first conveyor 01. Utilizing its coplanar design with the edge of the conveyor 3, it ensures that the workpiece enters the next process without jamming.
[0038] Therefore, this device can replace manual handling of tools and workpieces through the control of electrical equipment, thereby reducing the labor intensity of workers and improving operational safety and work efficiency.
[0039] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.
Claims
1. A manual dispensing station, comprising a mounting frame (1), characterized in that, The mounting frame (1) is equipped with a support panel (2) and a transition panel (11) on its top. The support panel (2) is provided with a conveying device (3). The conveying device (3) includes a belt (33) and a drive device for moving the belt (33). The belt (33) can transport the workpiece from the transition panel (11) to the support panel (2). A lifting device is installed at the bottom of the transition panel (11), the top of the lifting device penetrates through the transition panel (11), and a top block (51) is installed at the output end.
2. The manual dispensing station according to claim 1, characterized in that, The top of the support panel (2) is a smooth plane.
3. The manual dispensing station according to claim 1, characterized in that, The transition panel (11) is provided with a ball bearing plate (4), and the top of the ball bearing plate (4) is provided with several universal ball bearing modules.
4. The manual dispensing station according to claim 3, characterized in that, The universal ball bearing module consists of several balls embedded in the top of the ball bearing plate (4).
5. The manual dispensing station according to claim 1, characterized in that, The bottom of the transition panel (11) is fitted with a bearing seat (30) via a fixing bracket (12). A rotatable transmission shaft (32) is mounted on the bearing seat (30). A drive device is mounted on one end of the transmission shaft (32). A transmission wheel is provided on the transmission shaft (32). The transmission wheel has teeth. The teeth on the transmission wheel cooperate with the belt (33) to drive the belt (33) to rotate.
6. The manual dispensing station according to claim 1, characterized in that, The mounting bracket (1) is equipped with a table (13) and a controller. An operation panel (131) is installed on the side of the table (13), and an operation button is provided on the operation panel. The controller is electrically connected to the operation button, the transmission device (3), and the lifting device.
7. The manual dispensing station according to claim 1, characterized in that, The top of the mounting bracket (1) is equipped with a work frame, on which a perforated plate (6) and a tri-proof lamp (7) are mounted.