Industrial furnace insulation structure facilitating handling

By designing insulation disassembly and loading/unloading components on industrial furnaces and utilizing the meshing mechanism of rack and pinion plates and connecting rods, the problem of difficult disassembly of fixed insulation structures is solved, enabling convenient replacement and installation of insulation components, reducing maintenance costs, and improving resource utilization.

CN224398325UActive Publication Date: 2026-06-23DEYA FURNACE TECH JIANGSU CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEYA FURNACE TECH JIANGSU CO LTD
Filing Date
2025-06-19
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The insulation structure of existing industrial furnaces is mostly a fixed design, which is difficult to disassemble, resulting in high inspection and maintenance costs, serious waste of resources, and non-reusability.

Method used

An industrial furnace insulation structure including insulation disassembly components and loading/unloading components was designed. The insulation components and furnace cover can be easily disassembled and installed through the meshing mechanism of rack and pinion plates and connecting rods.

Benefits of technology

It enables convenient disassembly and installation of insulation components, reduces inspection and maintenance costs, improves resource utilization, and reduces the risk of damage to the furnace body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of industrial furnace heat preservation, and disclose a kind of industrial furnace heat preservation structure of convenient loading and unloading, including industrial furnace body, the upper end of industrial furnace body is provided with furnace cover, and the surface of industrial furnace body is equipped with heat preservation dismounting assembly, and heat preservation dismounting assembly includes heat preservation piece, and the inside of industrial furnace body is connected with heat preservation piece, and the surface of heat preservation piece is symmetrically equipped with connecting plate, and the surface of industrial furnace body is symmetrically equipped with fixed block, and connecting plate is connected in the inside of fixed block, and the recess that the surface of connecting plate is symmetrically opened is equipped with rack plate one in, and the recess that the inside of fixed block is opened is equipped with rack plate two with sliding connection, and rack plate one is engaged with rack plate two, the utility model has the advantages that the heat preservation structure in industrial furnace can be disassembled and handled, so that the aged heat preservation structure can be disassembled and replaced, and the operator can easily load and unload.
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Description

Technical Field

[0001] This utility model belongs to the field of industrial furnace insulation technology, specifically an industrial furnace insulation structure that is easy to load and unload. Background Technology

[0002] In modern industrial production systems, industrial furnaces, as core equipment in key processes such as high-temperature processing, smelting, and heat treatment, are widely used in numerous fields including metallurgy, chemical engineering, building materials, and machinery manufacturing. During operation, their thermal insulation performance directly affects energy efficiency and production costs, and also has a profound impact on equipment lifespan, production environment safety, and product quality. Industry statistics show that highly efficient insulation structures can reduce heat loss from industrial furnaces by 30%-50%, significantly reducing fuel consumption and carbon emissions. Therefore, optimizing insulation structures remains a crucial direction for the technological upgrading of industrial furnaces.

[0003] However, most industrial furnaces on the market currently use fixed insulation structures, which are difficult to disassemble and install. When equipment is inspected, maintained, or the insulation material needs to be replaced due to aging, fixed insulation structures often require a lot of manpower and time to dismantle, and may even damage the industrial furnace itself.

[0004] When industrial furnaces need to be relocated or modified, the non-removable insulation structure cannot be reused, resulting in resource waste and increased costs.

[0005] Therefore, an industrial furnace insulation structure that is easy to load and unload is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides an industrial furnace insulation structure that is easy to load and unload. It has the advantages of being able to disassemble the insulation structure in the industrial furnace, allowing for the removal and replacement of aging insulation structures, and facilitating loading and unloading operations for operators.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an industrial furnace insulation structure that is easy to load and unload, including an industrial furnace body, a furnace cover provided at the upper end of the industrial furnace body, and insulation disassembly components installed on the surface of the industrial furnace body;

[0008] The insulation disassembly assembly includes an insulation component, an insulation component that is snapped into the inside of the industrial furnace body, connecting plates that are symmetrically installed on the surface of the insulation component, fixing blocks that are symmetrically installed on the surface of the industrial furnace body, connecting plates that are snapped into the inside of the fixing blocks, rack plates one that are symmetrically opened in the grooves on the surface of the connecting plates, and rack plates two that are slidably connected in the grooves opened inside the fixing blocks, with rack plates one and rack plates two meshing with each other, and loading and unloading components installed on the surface of the industrial furnace body.

[0009] Preferably, a connecting rod is slidably connected in the through hole opened on the surface of the fixed block, one end of the connecting rod passes through the fixed block and is connected to the rack plate.

[0010] Preferably, a return spring is fitted on the surface of the connecting rod, one end of the return spring is connected to the rack plate, and the other end of the return spring is installed in a groove opened inside the fixing block.

[0011] Preferably, the other end of the connecting rod passes through the fixing block and extends to the outside of the fixing block, and is connected to a handle located on the outside of the fixing block.

[0012] Preferably, the connecting plate is configured in an L-shape.

[0013] Preferably, the loading and unloading assembly includes a support plate, a support plate is installed on one side surface of the rack plate, an insert is installed on the surface of the support plate, a snap-fit ​​plate is symmetrically installed on the bottom surface of the furnace cover, the snap-fit ​​plate snaps into the inside of the fixing block, and the insert is inserted into the slot opened on the surface of the snap-fit ​​plate.

[0014] Preferably, the support plate is arranged in an L-shape, and the snap-fit ​​plate is attached to the surface of the support plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, by setting up a heat preservation disassembly component, enables the disassembly and replacement of heat preservation components in the industrial furnace body, making it convenient for operators to carry out loading and unloading operations.

[0017] 2. This utility model, by setting up a loading and unloading component, enables the disassembly and installation of the furnace cover on the industrial furnace body, thereby facilitating the disassembly and installation of the insulation components inside the industrial furnace body, and ensuring a tight connection between the industrial furnace body and the furnace cover. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the industrial furnace body and insulation components of this utility model;

[0020] Figure 3 This is a partial structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram of the rack plate one and rack plate two of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the support plate and insert block of this utility model.

[0023] In the diagram: 1. Industrial furnace body; 12. Furnace cover; 2. Insulation disassembly assembly; 21. Insulation component; 22. Connecting plate; 23. Fixing block; 24. Rack plate one; 25. Rack plate two; 26. Connecting rod; 27. Return spring; 3. Loading and unloading assembly; 31. Support plate; 32. Insert block; 33. Snap-fit ​​plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 5 As shown, this utility model provides an industrial furnace insulation structure that is easy to load and unload, including an industrial furnace body 1, a furnace cover 12 provided at the upper end of the industrial furnace body 1, and an insulation disassembly assembly 2 installed on the surface of the industrial furnace body 1.

[0026] The insulation disassembly assembly 2 includes an insulation component 21. The insulation component 21 is snapped into the inside of the industrial furnace body 1. A connecting plate 22 is symmetrically installed on the surface of the insulation component 21. A fixing block 23 is symmetrically installed on the surface of the industrial furnace body 1. The connecting plate 22 is snapped into the inside of the fixing block 23. A rack plate 24 is installed in the grooves symmetrically opened on the surface of the connecting plate 22. A rack plate 25 is slidably connected in the grooves opened inside the fixing block 23. The rack plate 24 and the rack plate 25 mesh with each other. The loading and unloading assembly 3 is installed on the surface of the industrial furnace body 1, which can disassemble the insulation component 21 in the industrial furnace body 1, so that the aging insulation component 21 can be disassembled and replaced, which is convenient for operators to carry out loading and unloading operations.

[0027] Specifically, a connecting rod 26 is slidably connected in the through hole on the surface of the fixing block 23. One end of the connecting rod 26 passes through the fixing block 23 and is connected to the rack plate 25, which facilitates disassembly by the operator and further improves the effectiveness of the device.

[0028] like Figures 1 to 5 As shown, a return spring 27 is sleeved on the surface of the connecting rod 26. One end of the return spring 27 is connected to the rack plate 25, and the other end of the return spring 27 is installed in the groove opened inside the fixing block 23, so that when the connecting rod 26 is released, the rack plate 24 and the rack plate 25 automatically engage, which further facilitates the operator's use.

[0029] Furthermore, the other end of the connecting rod 26 passes through the fixing block 23 and extends to the outside of the fixing block 23, and is connected to a handle set on the outside of the fixing block 23. The operator can pull the connecting rod 26 through the handle for easy operation.

[0030] It is worth noting that the connecting plate 22 is designed in an L-shape, which allows the connecting plate 22 to be snapped into the inside of the fixing block 23.

[0031] like Figures 1 to 5 As shown, the loading and unloading assembly 3 includes a support plate 31. The support plate 31 is installed on one side surface of the rack plate 25. The support plate 31 is installed on the surface of the support plate 31. The bottom surface of the furnace cover 12 is symmetrically installed with a snap-fit ​​plate 33. The snap-fit ​​plate 33 is snapped into the inside of the fixing block 23. The snap-fit ​​block 32 is inserted into the slot opened on the surface of the snap-fit ​​plate 33. This allows the furnace cover 12 on the industrial furnace body 1 to be disassembled and installed, which in turn facilitates the disassembly and installation of the insulation component 21 inside the industrial furnace body 1, and enables the industrial furnace body 1 and the furnace cover 12 to be tightly connected.

[0032] It is worth emphasizing that the support plate 31 is set in an L-shaped structure, and the snap-fit ​​plate 33 is attached to the surface of the support plate 31, so that the connecting rod 26 can be pulled in two different strokes, thereby enabling the furnace cover 12 and the insulation component 21 to be disassembled separately.

[0033] Among them, the structure of industrial furnace body 1, furnace cover 12 and insulation component 21 is existing technology, and its working principle is a well-known technology. The appropriate model is selected according to the actual use.

[0034] Working principle and process: First, pull the connecting rod 26, causing the rack plate 25 to slide in the groove inside the fixed block 23. The return spring 27 is compressed and deformed. Then, the insulation component 21 is inserted into the industrial furnace body 1. At this time, the connecting plate 22 is inserted into the fixed block 23. Then, release the connecting rod 26. The return spring 27, which is sleeved on the surface of the connecting rod 26, is connected to the rack plate 25 at one end and fixed in the groove of the fixed block 23 at the other end. This will cause the rack plate 25 to automatically return to its original position, further ensuring the stability of the connection. Thus, the insulation component 21 is stably connected to the industrial furnace body 1. When it is necessary to disassemble the insulation component 21, the operation can be reversed.

[0035] Place the furnace cover 12 on the upper part of the industrial furnace body 1, and at the same time slightly pull the connecting rod 26. Then the snap-fit ​​plate 33 on the bottom surface of the furnace cover 12 snaps into the inside of the fixing block 23. At this time, release the connecting rod 26. The insert block 32 on the surface of the L-shaped support plate 31 installed on one side of the rack plate 25 will be inserted into the slot opened on the surface of the snap-fit ​​plate 33, so that the furnace cover 12 is firmly connected to the insulation disassembly assembly 2, and the installation of the entire insulation structure is completed.

[0036] When the connecting rod 26 is pulled slightly, the rack plate 24 and the rack plate 25 will not separate, so that the connecting rod 26 is pulled in two different strokes, thereby disassembling the furnace cover 12 and the insulation component 21 respectively.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An industrial furnace insulation structure that is easy to load and unload, comprising an industrial furnace body (1), characterized in that: The upper end of the industrial furnace body (1) is provided with a furnace cover (12), and the surface of the industrial furnace body (1) is equipped with a heat preservation disassembly assembly (2). The insulation disassembly assembly (2) includes an insulation component (21). The insulation component (21) is snapped into the inside of the industrial furnace body (1). A connecting plate (22) is symmetrically installed on the surface of the insulation component (21). A fixing block (23) is symmetrically installed on the surface of the industrial furnace body (1). The connecting plate (22) is snapped into the inside of the fixing block (23). A rack plate (24) is installed in the grooves symmetrically opened on the surface of the connecting plate (22). A rack plate (25) is slidably connected in the grooves opened inside the fixing block (23). The rack plate (24) and the rack plate (25) mesh with each other. A loading and unloading assembly (3) is installed on the surface of the industrial furnace body (1).

2. The industrial furnace insulation structure that is easy to load and unload according to claim 1, characterized in that: A connecting rod (26) is slidably connected in the through hole opened on the surface of the fixing block (23). One end of the connecting rod (26) passes through the fixing block (23) and is connected to the rack plate (25).

3. The industrial furnace insulation structure that is easy to load and unload according to claim 2, characterized in that: A return spring (27) is fitted on the surface of the connecting rod (26). One end of the return spring (27) is connected to the rack plate (25), and the other end of the return spring (27) is installed in a groove opened inside the fixing block (23).

4. The industrial furnace insulation structure that is easy to load and unload according to claim 2, characterized in that: The other end of the connecting rod (26) passes through the fixing block (23) and extends to the outside of the fixing block (23), and is connected to a handle located on the outside of the fixing block (23).

5. The industrial furnace insulation structure that is easy to load and unload according to claim 1, characterized in that: The connecting plate (22) is configured in an L-shape.

6. The industrial furnace insulation structure that is easy to load and unload according to claim 1, characterized in that: The loading and unloading assembly (3) includes a support plate (31), a support plate (31) is installed on one side surface of the rack plate (25), a plug (32) is installed on the surface of the support plate (31), a snap-fit ​​plate (33) is symmetrically installed on the bottom surface of the furnace cover (12), the snap-fit ​​plate (33) is snapped into the inside of the fixing block (23), and the plug (32) is inserted into the slot opened on the surface of the snap-fit ​​plate (33).

7. The industrial furnace insulation structure that is easy to load and unload according to claim 6, characterized in that: The support plate (31) is arranged in an L-shape, and the snap-fit ​​plate (33) is attached to the surface of the support plate (31).