A soil material production system for greenery based on calcium sulfite and sodium sulfite

Abstract

The utility model discloses a kind of green soil material production systems based on calcium sulfite and sodium sulfite, comprising: reaction kettle shell, a pair of side bearing seat and kettle inner seat;The utility model relates to the technical field of green soil production and processing, the production system is realized by material pushing and stirring structure of accurate calcium sulfite and sodium sulfite with quantitative mixing: two raw materials are proportionally conveyed to reaction kettle shell by independent metering module, ensure uniform mixing by multidimensional continuous turning over after, cooperate with electric auxiliary heating layer and maintain optimum reaction temperature, then catalyst spraying release structure starts, atomizing spray nozzle will catalytic component with droplet form evenly cover material surface, make catalytic reaction efficiently, from process can completely eliminate raw material cross-contamination.

Description

Technical Field

[0001] This utility model relates to the field of greening soil production and processing technology, specifically a greening soil material production system based on calcium sulfite and sodium sulfite. Background Technology

[0002] Calcium sulfite and sodium sulfite are important materials in soil amendment. Calcium sulfite is a white, easily soluble powder with adsorption and reducing properties, commonly used in water treatment and decolorization in the sugar industry. In soil, it adsorbs impurities, coagulates particles to improve structure, regulates pH, and supplements calcium and sulfur nutrients. Sodium sulfite is also a white, easily soluble powder with an alkaline aqueous solution, which can neutralize soil acidity, promote microbial decomposition of pollutants, and enhance fertility. However, careful control of the ratio is necessary when mixing the two. Traditional one-time mixing methods have two major drawbacks: first, it is difficult to accurately adjust the ratio, which can easily lead to performance fluctuations; second, the mixing is uneven, resulting in low turning efficiency and affecting production efficiency. It is recommended to adopt a staged feeding process, using automated equipment to achieve precise metering and gradual mixing, which can ensure uniform distribution of components and continuous operation to improve production capacity. This scientific formulation and process optimization can not only give full play to the synergistic improvement effect of the two and promote the healthy growth of plants, but also realize the resource utilization of industrial by-products, which has both environmental value and economic benefits. For the above problems, there may already be technical means to solve them in the existing technology, but this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a production system for greening soil materials based on calcium sulfite and sodium sulfite, comprising: a reactor shell, a pair of side support seats and an in-reactor placement seat, wherein the pair of side support seats are respectively installed on the reactor shell, the in-reactor placement seat is installed inside the reactor shell, a material distribution, pushing and stirring structure is installed on the reactor shell, and a catalyst spraying and releasing structure is installed inside the reactor shell, wherein the material distribution, pushing and stirring structure comprises: a pair of side push motors, a pair of material pushing pipes, a pair of push turbine blades, a pair of feed inlets, a pair of stirring power motors, a pair of stirring trigger shafts, several branch stirring rollers, a pair of staggered turning plates and an electric auxiliary heating layer;

[0004] A pair of side-push motors are respectively installed in the side support seats; a pair of push turbine blades are respectively installed in the material push pipes, and the pair of push turbine blades are respectively connected to the pair of side-push motors; a pair of material push pipes are respectively installed on the pair of side support seats, and the pair of material push pipes are respectively inserted into the reactor shell; a pair of feed inlets are respectively installed on the pair of material push pipes; a pair of stirring power motors are respectively installed in the reactor inner mounting seat; a pair of stirring actuation shafts are respectively connected to the pair of stirring power motors; a plurality of branch stirring rollers are respectively installed on the pair of stirring actuation shafts; a pair of staggered tumbling plates are respectively installed on the pair of stirring actuation shafts; and the electric auxiliary heating layer is installed on the reactor inner mounting seat.

[0005] It should be noted that, as described above, calcium sulfite and sodium sulfite are respectively added into a pair of feed inlets. Then, the side-mounted push motor in the side support is activated. The operation of the side-mounted push motor drives the push turbine blades in the material push pipe. The material entering through the feed inlets is gradually pushed into the reactor shell by the push turbine blades, thus completing the feeding process. The material entering the reactor shell is then thoroughly agitated. First, a pair of stirring motors are activated, which in turn drive the corresponding stirring shafts to rotate. The rotating stirring shafts drive multiple branch stirring rollers on them to continuously tumble the material. Simultaneously, the staggered stirring plates are also agitated by the rotating stirring. The rotating shaft drives the rotation, and a pair of staggered stirring plates are arranged in an alternating pattern, which continuously agitates the material placed at a high position inside the reactor, making the mixing of the two materials more uniform. During the mixing process, heat is dissipated through the electric auxiliary heating layer to heat and catalyze the mixed material. Then, the catalyst is sprayed into the mixed material through the catalyst spraying release structure, and the material continues to be stirred during this process. After the process is completed, the mixed material is taken out from the feed port set on the reactor shell. The dust cover set on the feed port can prevent foreign objects from entering the reactor shell, and the observation window set on the reactor shell can facilitate the observation of the stirring of the material inside the reactor shell.

[0006] Preferably, the catalyst spraying and release structure includes: a catalyst storage chamber, a booster pump, a catalyst transport pipeline, a catalyst temporary storage layer, and a plurality of atomizing spray nozzles;

[0007] The catalyst storage chamber is installed on the reactor shell, the booster pump is installed on the catalyst storage chamber, the catalyst transport pipeline is connected to the booster pump and is inserted into the reactor shell, the catalyst temporary storage layer is installed on the reactor shell and is connected to the catalyst transport pipeline, and several atomizing spray nozzles are respectively installed on the catalyst temporary storage layer.

[0008] It should be noted that, as described above, the catalyst is injected into the catalyst storage chamber through the injection port set on the catalyst storage chamber, and the booster pump is driven to draw the catalyst in the catalyst storage chamber into the catalyst transport pipeline, and then input into the catalyst temporary storage layer. Then, it is sprayed downward through multiple atomizing spray nozzles to complete the catalyst spraying operation.

[0009] Preferably, the catalyst storage chamber is provided with a liquid injection port;

[0010] Preferably, the reactor shell is provided with a material inlet;

[0011] Preferably, the feed inlet is provided with a dust cover;

[0012] Preferably, the reactor shell is provided with an observation window.

[0013] Beneficial effects

[0014] This invention provides a production system for landscaping soil materials based on calcium sulfite and sodium sulfite. It offers the following advantages compared to existing technologies: The system achieves precise dispensing and quantitative mixing of calcium sulfite and sodium sulfite through a material distribution and mixing structure. After the two raw materials are proportionally delivered to the reactor shell via independent metering modules, multi-dimensional continuous stirring ensures uniform mixing. An electric auxiliary heating layer maintains the optimal reaction temperature. Subsequently, a catalyst spraying and release structure is activated, and atomized spray nozzles uniformly cover the material surface with catalytic components in droplet form, ensuring efficient catalytic reaction and completely eliminating cross-contamination of raw materials. Directional spraying technology combined with dynamic stirring reduces the standard deviation of the finished soil particle size, and the loose, porous structure enhances nutrient slow-release performance. Full-process automated control significantly increases the production cycle time, effectively solving quality problems such as clumping and stratification. The produced materials can be directly used in ecological restoration projects, achieving a dual improvement in environmental and economic benefits. Attached Figure Description

[0015] Figure 1 This is a front sectional view of the greening soil material production system based on calcium sulfite and sodium sulfite described in this utility model.

[0016] Figure 2 for Figure 1 A magnified view of the letter "A" in the diagram.

[0017] In the diagram: 1. Reactor shell; 2. Side support; 3. Inner vessel mounting seat; 4. Side drive motor; 5. Material pushing pipeline; 6. Push turbine blades; 7. Feed inlet; 8. Stirring motor; 9. Stirring shaft; 10. Branch stirring roller; 11. Staggered stirring plate; 12. Electric auxiliary heating layer; 13. Catalyst storage bin; 14. Booster pump; 15. Catalyst transport pipeline; 16. Temporary catalyst storage layer; 17. Atomizing spray nozzle. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0020] Example

[0021] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-2As shown, a production system for landscaping soil materials based on calcium sulfite and sodium sulfite includes: a reactor shell 1, a pair of side support seats 2, and an in-reactor mounting seat 3. The pair of side support seats 2 are respectively installed on the reactor shell 1, and the in-reactor mounting seat 3 is installed inside the reactor shell 1. A material distribution, pushing, and stirring structure is installed on the reactor shell 1, and a catalyst spraying and releasing structure is installed inside the reactor shell 1. The material distribution, pushing, and stirring structure includes: a pair of side push motors 4, a pair of material pushing pipes 5, a pair of push turbine blades 6, a pair of feed inlets 7, and a pair of... The reactor includes a stirring motor 8, a pair of stirring shafts 9, several branch stirring rollers 10, a pair of staggered stirring plates 11, and an electric auxiliary heating layer 12; a pair of side-mounted push motors 4 are respectively installed in the side support seats 2; a pair of push turbine blades 6 are respectively installed in the material push pipes 5, and the pair of push turbine blades 6 are respectively connected to the pair of side-mounted push motors 4; a pair of material push pipes 5 are respectively installed on the pair of side support seats 2, and the pair of material push pipes 5 are respectively inserted into the reactor shell 1; and a pair of feed inlets 7 are respectively installed... The catalyst is mounted on a pair of material pushing pipes 5, a pair of stirring motors 8 are respectively installed in the vessel mounting base 3, a pair of stirring shafts 9 are respectively connected to the pair of stirring motors 8, several branch stirring rollers 10 are respectively installed on the pair of stirring shafts 9, a pair of staggered stirring plates 11 are respectively installed on the pair of stirring shafts 9, and the electric auxiliary heating layer 12 is installed on the vessel mounting base 3; the catalyst spraying and release structure includes: a catalyst storage chamber 13, a booster pump 14, a catalyst transport pipe 15, and a temporary catalyst storage chamber. The reactor consists of a catalyst storage layer 16 and several atomizing spray nozzles 17. The catalyst storage chamber 13 is installed on the reactor shell 1, the booster pump 14 is installed on the catalyst storage chamber 13, the catalyst transport pipeline 15 is connected to the booster pump 14 and is inserted into the reactor shell 1, the catalyst temporary storage layer 16 is installed on the reactor shell 1 and is connected to the catalyst transport pipeline 15, and several atomizing spray nozzles 17 are respectively installed on the catalyst temporary storage layer 16.

[0022] According to the appendix Figure 1-2It is found that calcium sulfite and sodium sulfite are respectively added into a pair of feed inlets 7. Then, the side push motor 4 in the side support 2 is started. The operation of the side push motor 4 drives the push turbine blades 6 in the material push pipe 5 to rotate. The material entering through the feed inlet 7 is gradually pushed from the material push pipe 5 into the reactor shell 1 by the push turbine blades 6, thus completing the feeding work. Then, the material entering the reactor shell 1 is fully stirred. First, a pair of stirring power motors 8 are turned, which in turn drive the corresponding stirring shaft 9 to rotate. The rotating stirring shaft 9 drives the multiple branch stirring rollers 10 on it to continuously stir the material. At the same time, the staggered stirring plates 11 are also driven to rotate by the rotating stirring shaft 9. The pair of staggered stirring plates 11 are arranged in an alternating pattern, so that the material at the height of the seat 3 in the reactor is constantly stirred and disturbed, thus making the two materials... The materials are mixed more evenly, and while mixing, heat is dissipated through the electric auxiliary heating layer 12 to heat and catalyze the mixed materials. Then, the catalyst is sprayed onto the mixed materials through the catalyst spraying release structure. This process continues to stir the materials. After the process is completed, the mixed materials are taken out from the feed port set on the reactor shell 1. The dust cover set on the feed port 7 can prevent foreign objects from entering the reactor shell 1. The observation window set on the reactor shell 1 allows for easy observation of the stirring of the materials inside the reactor shell 1. The catalyst is injected into the catalyst storage chamber 13 through the liquid injection port set on the catalyst storage chamber 13. The booster pump 14 drives the catalyst in the catalyst storage chamber 13 to be drawn into the catalyst transport pipeline 15 and then input into the catalyst temporary storage layer 16. Then, it is sprayed downward through multiple atomizing spray nozzles 17 to complete the catalyst spraying operation.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A system for producing soil materials for landscaping based on calcium sulfite and sodium sulfite, comprising: The reactor comprises a shell, a pair of side supports, and an internal mounting seat. The pair of side supports are respectively installed on the reactor shell, and the internal mounting seat is installed inside the reactor shell. A material distribution, pushing, and stirring structure is installed on the reactor shell, and a catalyst spraying and releasing structure is installed inside the reactor shell. The material distribution, pushing, and stirring structure includes: a pair of side-push motors, a pair of material pushing pipes, a pair of pushing turbine blades, a pair of feed inlets, a pair of stirring power motors, a pair of stirring actuation shafts, several branch stirring rollers, a pair of staggered stirring plates, and an electric auxiliary heating layer. A pair of side-push motors are respectively installed in the side support seats; a pair of push turbine blades are respectively installed in the material push pipes, and the pair of push turbine blades are respectively connected to the pair of side-push motors; a pair of material push pipes are respectively installed on the pair of side support seats, and the pair of material push pipes are respectively inserted into the reactor shell; a pair of feed inlets are respectively installed on the pair of material push pipes; a pair of stirring power motors are respectively installed in the reactor inner mounting seat; a pair of stirring actuation shafts are respectively connected to the pair of stirring power motors; a plurality of branch stirring rollers are respectively installed on the pair of stirring actuation shafts; a pair of staggered stirring plates are respectively installed on the pair of stirring actuation shafts; and the electric auxiliary heating layer is installed on the reactor inner mounting seat.

2. The system for producing greening soil materials based on calcium sulfite and sodium sulfite according to claim 1, characterized in that, The catalyst spraying and release structure includes: a catalyst storage chamber, a booster pump, a catalyst transport pipeline, a catalyst temporary storage layer, and several atomizing spray nozzles; The catalyst storage chamber is installed on the reactor shell, the booster pump is installed on the catalyst storage chamber, the catalyst transport pipeline is connected to the booster pump and is inserted into the reactor shell, the catalyst temporary storage layer is installed on the reactor shell and is connected to the catalyst transport pipeline, and a plurality of atomizing spray nozzles are respectively installed on the catalyst temporary storage layer.

3. The system for producing greening soil materials based on calcium sulfite and sodium sulfite according to claim 2, characterized in that, The catalyst storage chamber is equipped with a liquid injection port.

4. The system for producing greening soil materials based on calcium sulfite and sodium sulfite according to claim 3, characterized in that, The reactor shell is provided with a material inlet.

5. A soil material production system for landscaping based on calcium sulfite and sodium sulfite according to claim 4, characterized in that, The feed inlet is equipped with a dust cover.

6. A soil material production system for landscaping based on calcium sulfite and sodium sulfite according to claim 5, characterized in that, The reactor shell is equipped with an observation window.

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