A ceramic production stirring machine

CN224408006UActive Publication Date: 2026-06-26JIANGXI OMEIJIA CERAMICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI OMEIJIA CERAMICS CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

[0005]本实用新型提供了一种陶瓷生产用搅拌机,以解决现有的提高搅拌效率和对原料进行过滤的问题

Benefits of technology

[0018]1、该陶瓷生产用搅拌机,通过搅拌机构的设置,在进行使用时,在顶部龙门架上设置有驱动电机,启动驱动电机,驱动电机带动底部主轴杆上的两个主链轮进行转动,配合主链轮表面啮合的两个链条,实现链条内壁啮合的辅链轮一起进行转动,并且在主轴杆和辅链轮的底部设置有互相错开的三个搅拌杆,通过驱动三个搅拌杆在搅拌仓内部进行转动,从而实现提高原料搅拌效率的效果,相比于传统的单个搅拌杆而言,搅拌效果更好,耗时更短。

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Abstract

The utility model discloses a kind of stirrers for ceramic production, it is related to ceramic production technical field, the stirrer for ceramic production, including stirring bin, further include: the gantry of being set in stirring bin top, the top of the gantry is fixedly connected with stirring mechanism, setting in the feed pipe of stirring bin upper surface.The utility model is provided with driving motor on top gantry when using, starting driving motor, driving motor drives the rotation of two main sprocket on bottom spindle rod, cooperate the two chains of the surface meshing of main sprocket, realize the rotation of auxiliary sprocket meshing in chain inner wall together, and three stirring rods that are staggered with each other are set in the bottom of main shaft and auxiliary sprocket, by driving three stirring rods to rotate inside stirring bin, to realize the effect of improving raw material stirring efficiency, compared with traditional single stirring rod, stirring effect is better, and time consumption is shorter.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic production technology, specifically to a mixer for ceramic production. Background Technology

[0002] In ceramic production, the mixing of raw materials is a crucial and fundamental step, directly impacting subsequent molding, firing, and the quality of the final ceramic product. Currently, most ceramic production mixers on the market employ traditional impeller structures, resulting in a relatively simple mixing method. These mixers are prone to uneven mixing, leading to inconsistent particle size and moisture content of the ceramic raw materials, which in turn affects the strength, density, and other performance properties of the ceramic product.

[0003] Utility model patent CN216505895U discloses a mixer for ceramic production, including a barrel, a mounting frame on one side of the barrel, an electric push rod on the mounting frame, and a motor above the mounting frame. This utility model overcomes the shortcomings of the prior art by installing two sliding rods inside the mixing drum. An L-shaped plate penetrating the mixing drum is installed at the upper end of each sliding rod, and an insert block corresponding to a groove in a scraper is installed at the lower end of each sliding rod. By adjusting the L-shaped plate, the insert block drives the scraper to move upwards during the upward movement of the mixing drum, scraping off the clay material adhering to the inner wall of the barrel, preventing material residue from adhering to the barrel and causing waste. Furthermore, by installing a first locking block and a second locking block on the lower periphery of a baffle, and by adjusting the position of the baffle, the first and second locking blocks are slidably connected to the L-shaped plate, limiting the insertion block and preventing it from sliding out of the scraper's groove, while also preventing the insertion block from contacting the scraper.

[0004] However, this device is not easy to filter out impurities and stones mixed in with the raw materials. If these impurities enter the mixer directly without treatment, it will not only aggravate the wear of the mixing blades, bin walls and other parts, shorten the service life of the equipment, but may also lead to uneven mixing and affect the quality of ceramic products. Utility Model Content

[0005] This invention provides a mixer for ceramic production to solve existing problems of improving mixing efficiency and filtering raw materials.

[0006] This utility model provides the following technical solution: a mixer for ceramic production, including a mixing chamber, and further comprising:

[0007] A gantry frame is installed on top of the mixing chamber, and a mixing mechanism is fixedly connected to the top of the gantry frame. The mixing mechanism includes a drive motor, a main shaft, a main sprocket, a chain, an auxiliary sprocket, and a mixing rod.

[0008] A feed pipe is installed on the upper surface of the mixing chamber. A placement groove is opened on the surface of the feed pipe. A filter mechanism is inserted into the placement groove. The filter mechanism includes a filter frame, a filter screen and a handle.

[0009] As a preferred embodiment of this utility model, the drive motor is fixedly connected to the top of the gantry frame, and a main shaft is fixedly connected to the bottom of the drive motor. Two main sprockets are mounted on the surface of the main shaft, and a chain is engaged on the surface of the main sprockets.

[0010] As a preferred embodiment of this utility model, an auxiliary sprocket is engaged inside the chain, and a stirring rod is fixedly connected to the bottom of the auxiliary sprocket.

[0011] As a preferred embodiment of this utility model, the filter frame is inserted into the placement slot, a filter screen is provided on one side of the filter frame, and handles are provided on both sides of the top of the filter frame.

[0012] As a preferred embodiment of this utility model, a PLC controller is installed on the lower surface of the mixing chamber, and one side of the PLC controller is electrically connected to one side of the drive motor via a power line.

[0013] As a preferred embodiment of this utility model, the bottom of the mixing chamber is provided with a discharge port, and a valve is installed on the surface of the discharge port.

[0014] As a preferred embodiment of this utility model, the bottom of the mixing chamber is equipped with support legs in a rectangular array, and a reinforcing rod is fixedly connected to one side of each support leg.

[0015] As a preferred embodiment of this utility model, the bottom of the support leg is fixedly connected to a base, and the surface of the base is threaded with a threaded post.

[0016] Compared with the prior art, this utility model provides a mixer for ceramic production, which has the following features:

[0017] Beneficial effects:

[0018] 1. This ceramic production mixer, through the setting of the mixing mechanism, has a drive motor installed on the top gantry frame. When the drive motor is started, it drives the two main sprockets on the bottom main shaft to rotate. The two chains meshing on the surface of the main sprockets, along with the auxiliary sprockets meshing on the inner wall of the chains, rotate together. Furthermore, three staggered mixing rods are set at the bottom of the main shaft and the auxiliary sprockets. By driving the three mixing rods to rotate inside the mixing chamber, the mixing efficiency of the raw materials is improved. Compared with the traditional single mixing rod, the mixing effect is better and the time is shorter.

[0019] 2. This ceramic production mixer features a filtration mechanism. During feeding, a filter screen is installed inside the feed pipe to filter out impurities and stones mixed in the raw materials. The filter screen is installed using a plug-in method; simply pull the handle upwards to remove the filter screen from the slot inside the feed pipe. The structure is simple, convenient, and practical, preventing impurities and stones from aggravating the wear of the mixing rod, bin walls, and other components, thus avoiding shortening the equipment's service life. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the stirring mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the filter mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the mixing chamber structure of this utility model.

[0024] In the diagram: 1. Mixing bin; 2. Gantry frame; 3. Mixing mechanism; 301. Drive motor; 302. Main shaft; 303. Main sprocket; 304. Chain; 305. Auxiliary sprocket; 306. Mixing rod; 4. Feed pipe; 5. Filtering mechanism; 501. Filter frame; 502. Filter screen; 503. Handle; 6. PLC controller; 7. Discharge port; 8. Valve; 9. Support leg; 10. Reinforcing rod; 11. Base; 12. Threaded column. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-4 This utility model discloses a mixer for ceramic production, including a mixing chamber 1, and further comprising:

[0027] A gantry frame 2 is installed on the top of the mixing chamber 1. A mixing mechanism 3 is fixedly connected to the top of the gantry frame 2. The mixing mechanism 3 includes a drive motor 301, a main shaft 302, a main sprocket 303, a chain 304, an auxiliary sprocket 305, and a mixing rod 306.

[0028] The feed pipe 4 is set on the upper surface of the mixing chamber 1. The surface of the feed pipe 4 is provided with a placement groove. A filter mechanism 5 is inserted into the placement groove. The filter mechanism 5 includes a filter frame 501, a filter screen 502 and a handle 503.

[0029] Specifically, the drive motor 301 is fixedly connected to the top of the gantry 2, and the bottom of the drive motor 301 is fixedly connected to the main shaft 302. Two main sprockets 303 are mounted on the surface of the main shaft 302, and a chain 304 is engaged on the surface of the main sprockets 303.

[0030] In this embodiment, during use, a drive motor 301 is installed on the top gantry 2. When the drive motor 301 is started, it drives the two main sprockets 303 on the bottom main shaft 302 to rotate. The two chains 304 meshing with the surfaces of the main sprockets 303 and the auxiliary sprockets 305 meshing with the inner walls of the chains 304 rotate together. Three stirring rods 306 are set at the bottom of the main shaft 302 and the auxiliary sprockets 305, which are staggered from each other. The three stirring rods 306 are driven to rotate inside the stirring chamber 1.

[0031] Specifically, an auxiliary sprocket 305 is engaged inside the chain 304, and a stirring rod 306 is fixedly connected to the bottom of the auxiliary sprocket 305.

[0032] In this embodiment, the auxiliary sprocket 305 meshing with the inner wall of the chain 304 rotates together, and three staggered stirring rods 306 are provided at the bottom of the main shaft 302 and the auxiliary sprocket 305, which are driven to rotate inside the stirring chamber 1.

[0033] Specifically, the filter frame 501 is inserted into the placement slot, a filter screen 502 is provided on one side of the filter frame 501, and handles 503 are provided on both sides of the top of the filter frame 501.

[0034] In this embodiment, a filter screen 502 is installed inside the feed pipe 4. The filter screen 502 is used to filter the impurities and stones mixed in the raw material. The filter screen 502 is installed by plugging in. Simply pull the handle 503 upward to remove the filter screen 502 from the placement groove opened inside the feed pipe 4. The structure is simple, convenient and practical.

[0035] Specifically, a PLC controller 6 is installed on the lower surface of the mixing chamber 1, and one side of the PLC controller 6 is electrically connected to one side of the drive motor 301 via a power cord.

[0036] Specifically, the bottom of the mixing chamber 1 is provided with a discharge port 7, and a valve 8 is installed on the surface of the discharge port 7.

[0037] In this implementation scheme, the discharge port 7 facilitates material discharge, the valve 8 facilitates control of the discharge amount, and the PLC controller 6 facilitates control of the opening and closing of the drive motor 301.

[0038] Specifically, the bottom of the mixing chamber 1 is equipped with a rectangular array of support legs 9, and a reinforcing rod 10 is fixedly connected to one side of the support legs 9.

[0039] Specifically, the bottom of the support leg 9 is fixedly connected to a base 11, and the surface of the base 11 is threadedly connected to a threaded post 12.

[0040] The working principle and usage process of this utility model are as follows: When in use, a drive motor 301 is installed on the top gantry frame 2. When the drive motor 301 is started, it drives the two main sprockets 303 on the bottom main shaft 302 to rotate. The two chains 304 meshing with the surface of the main sprockets 303 and the auxiliary sprockets 305 meshing with the inner wall of the chains 304 rotate together. Three stirring rods 306 are set at the bottom of the main shaft 302 and the auxiliary sprockets 305, which are staggered from each other. The three stirring rods 306 are driven to rotate inside the stirring chamber 1.

[0041] A filter screen 502 is installed inside the feed pipe 4. The filter screen 502 is used to filter the impurities and stones mixed in the raw material. The filter screen 502 is installed by plugging in. Simply pull the handle 503 upward to remove the filter screen 502 from the placement groove opened inside the feed pipe 4. The structure is simple, convenient and practical.

[0042] In summary, this ceramic production mixer, through the setting of the mixing mechanism 3, achieves the effect of improving the mixing efficiency of raw materials. Compared with the traditional single mixing rod 306, the mixing effect is better and the time is shorter. Through the setting of the filtering mechanism 5, impurities and stones are avoided during feeding, which aggravates the wear of components such as the mixing rod 306 and the bin wall, thus shortening the service life of the equipment.

[0043] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mixer for ceramic production, comprising a mixing chamber (1), characterized in that, Also includes: A gantry frame (2) is set on the top of the mixing chamber (1). A mixing mechanism (3) is fixedly connected to the top of the gantry frame (2). The mixing mechanism (3) includes a drive motor (301), a main shaft (302), a main sprocket (303), a chain (304), an auxiliary sprocket (305), and a mixing rod (306). A feed pipe (4) is set on the upper surface of the mixing chamber (1). A placement groove is opened on the surface of the feed pipe (4). A filter mechanism (5) is inserted into the placement groove. The filter mechanism (5) includes a filter frame (501), a filter screen (502), and a handle (503).

2. The mixer for ceramic production according to claim 1, characterized in that: The drive motor (301) is fixedly connected to the top of the gantry (2), and the bottom of the drive motor (301) is fixedly connected to the main shaft (302). Two main sprockets (303) are mounted on the surface of the main shaft (302), and a chain (304) is engaged on the surface of the main sprockets (303).

3. The mixer for ceramic production according to claim 2, characterized in that: An auxiliary sprocket (305) is engaged inside the chain (304), and a stirring rod (306) is fixedly connected to the bottom of the auxiliary sprocket (305).

4. The mixer for ceramic production according to claim 1, characterized in that: The filter frame (501) is inserted into the placement slot. A filter screen (502) is provided on one side of the filter frame (501), and handles (503) are provided on both sides of the top of the filter frame (501).

5. A mixer for ceramic production according to claim 1, characterized in that: A PLC controller (6) is installed on the lower surface of the mixing chamber (1), and one side of the PLC controller (6) is electrically connected to one side of the drive motor (301) via a power line.

6. A mixer for ceramic production according to claim 1, characterized in that: The bottom of the mixing chamber (1) is provided with a discharge port (7), and a valve (8) is installed on the surface of the discharge port (7).

7. A mixer for ceramic production according to claim 1, characterized in that: The bottom of the mixing chamber (1) is equipped with a rectangular array of support legs (9), and a reinforcing rod (10) is fixedly connected to one side of the support legs (9).

8. A mixer for ceramic production according to claim 7, characterized in that: The bottom of the support leg (9) is fixedly connected to a base (11), and the surface of the base (11) is threadedly connected to a threaded post (12).