A feeding device for enzymatic processing of seaweed extract for fertilizer

Abstract

The utility model discloses a kind of enzymatic processing's feeding device of fertilizer seaweed extract, belong to fertilizer processing equipment technical field, a kind of enzymatic processing's feeding device of fertilizer seaweed extract, including the feeding channel of oblique setting, the feeding channel is located in low one end top fixed mounting and has feeding hopper, the feeding channel is located in high one end bottom fixed mounting and has unloading hopper, the feeding channel both ends inner wall are rotatably connected with helical conveying leaf through bearing, the top of feeding hopper is fixedly connected with processing box, the processing box is fixedly connected with several staggered distribution blades in its inside, it can be integrated with the feeding and pretreatment of seaweed raw material, simplify process, improve efficiency, avoid the loss and cross contamination of raw material, utilize ultrasonic cavitation effect simultaneously, micronize seaweed particle, increase enzyme contact area, so that enzymatic hydrolysis is thorough, greatly improve extraction rate.

Description

Technical Field

[0001] This utility model relates to the field of fertilizer processing equipment technology, and more specifically, to a feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer. Background Technology

[0002] In the process of producing fertilizer from seaweed extracts, enzymatic hydrolysis is one of the core steps, and its efficiency directly affects the extraction rate of active seaweed components (such as alginic acid and seaweed polysaccharides) and the quality of the fertilizer. Traditional enzymatic hydrolysis feeding devices usually only have simple conveying functions, while seaweed raw materials (such as dried seaweed, wet seaweed, or seaweed powder) often require additional pretreatment steps, such as crushing, homogenization, or cell wall disruption, before entering the enzymatic hydrolysis reactor to improve the efficiency of enzymatic hydrolysis.

[0003] Based on the above, the inventors have discovered that in traditional processes, seaweed raw materials need to be processed by independent crushing equipment (such as hammer crushers or ball mills) before being fed into the enzymatic hydrolysis tank via conveyor belts or screw feeders. The pretreatment and feeding processes are usually separate, which is not only cumbersome and inefficient, but also prone to material loss and cross-contamination. At the same time, due to the dense structure of seaweed fibers, mechanical crushing alone is insufficient to fully destroy the cell walls, resulting in incomplete enzymatic hydrolysis and low extraction rates. Therefore, in view of this, the inventors have researched and improved the existing structure to provide a feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer, aiming to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer. It can integrate the feeding and pretreatment of seaweed raw materials, simplify the process, improve efficiency, avoid raw material loss and cross-contamination, and at the same time utilize the ultrasonic cavitation effect to refine seaweed particles, increase the enzyme contact area, make the enzymatic hydrolysis thorough, and greatly improve the extraction rate.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer includes an inclined feeding channel. A feed hopper is fixedly installed at the top of the lower end of the feeding channel, and a discharge hopper is fixedly installed at the bottom of the higher end of the feeding channel. Spiral conveying blades are rotatably connected between the inner walls of both ends of the feeding channel via bearings. A processing box is fixedly connected to the top of the feed hopper. Several staggered blades are fixedly connected inside the processing box. A lifting mechanism is installed on one side of the processing box, and a pressure block is provided on the lifting mechanism. An ultrasonic crushing mechanism is provided on the feed hopper.

[0009] Furthermore, the lifting mechanism includes a mounting plate fixed to one side of the processing box. A guide hole is provided on one side of the mounting plate, and a moving block is slidably connected in the guide hole. A connecting seat is fixedly connected to one end of the moving block, and a cylinder is fixedly connected to one side of the mounting plate. The output end of the cylinder is fixedly connected to the bottom of the other end of the moving block.

[0010] Furthermore, the pressure block is fixed to the bottom of the connecting seat and is located directly above the opening at the top of the processing box.

[0011] Furthermore, the ultrasonic crushing mechanism includes an ultrasonic generator and a transducer fixed to the outside of the feed hopper, and the ultrasonic generator and the transducer are connected by a wire.

[0012] Furthermore, several baffles are horizontally fixed between the inner walls of both sides of the feed hopper, and the baffles are staggered.

[0013] Furthermore, a drive motor is installed at the high end of the feeding channel, and the output shaft of the drive motor is connected to the shaft end of the screw conveyor blade via a coupling.

[0014] Furthermore, the top of the feeding channel is provided with multiple unblocking windows.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This solution adds a processing box to the conveying channel and performs pre-treatment of seaweed raw materials by cutting and crushing under the action of lifting mechanism, pressure block and several staggered blades, so as to realize the integration of seaweed raw material feeding and pre-treatment, simplify the process, improve efficiency, and avoid raw material loss and cross-contamination.

[0018] (2) In this scheme, ultrasonic waves are generated in the feed hopper by using ultrasonic generator and transducer in combination. The ultrasonic cavitation effect is used to refine the seaweed particles, so that the cell wall of the seaweed raw material is fully destroyed, thereby increasing the contact area with the enzyme, making the enzymatic hydrolysis more thorough and greatly improving the extraction rate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a partial structural schematic diagram of the present invention;

[0022] Figure 4 This is a schematic diagram of the feeding hopper position structure of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Feeding channel;

[0025] 2. Feed hopper;

[0026] 3. Feed hopper;

[0027] 4. Spiral conveyor blades;

[0028] 5. Processing box;

[0029] 6. Blade;

[0030] 7. Lifting mechanism; 701. Mounting plate; 702. Moving block; 703. Connecting seat; 704. Cylinder;

[0031] 8. Pressing blocks;

[0032] 9. Ultrasonic crushing mechanism; 901. Ultrasonic generator; 902. Transducer;

[0033] 10. Backing strip;

[0034] 11. Drive motor;

[0035] 12. Unblock the windows. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0037] Example:

[0038] Please see Figures 1-4A feeding device for enzymatic hydrolysis processing of seaweed extract for fertilizer includes an inclined feeding channel 1. A feed hopper 2 is fixedly installed at the top of the lower end of the feeding channel 1, and a discharge hopper 3 is fixedly installed at the bottom of the higher end of the feeding channel 1. A spiral conveying blade 4 is rotatably connected between the inner walls of the two ends of the feeding channel 1 via a bearing. A processing box 5 is fixedly connected to the top of the feed hopper 2. Several staggered blades 6 are fixedly connected inside the processing box 5. A lifting mechanism 7 is installed on one side of the processing box 5. A pressure block 8 is provided on the lifting mechanism 7. An ultrasonic crushing mechanism 9 is provided on the feed hopper 2.

[0039] See Figure 3 The lifting mechanism 7 includes a mounting plate 701 fixed to one side of the processing box 5. A guide hole is provided on one side of the mounting plate 701, and a moving block 702 is slidably connected in the guide hole. A connecting seat 703 is fixedly connected to one end of the moving block 702. A cylinder 704 is fixedly connected to one side of the mounting plate 701, and the output end of the cylinder 704 is fixedly connected to the bottom of the other end of the moving block 702.

[0040] See Figure 3 The pressure block 8 is fixed to the bottom of the connecting seat 703 and is located directly above the top opening of the processing box 5.

[0041] See Figure 3 and Figure 4 The ultrasonic crushing mechanism 9 includes an ultrasonic generator 901 and a transducer 902 fixed on the outside of the feed hopper 2. The ultrasonic generator 901 and the transducer 902 are connected by a wire. By utilizing the ultrasonic cavitation effect, the seaweed particles are miniaturized, so that the cell walls of the seaweed raw material are fully destroyed, thereby increasing the contact area with the enzyme, making the enzymatic hydrolysis more thorough and greatly improving the extraction rate.

[0042] See Figure 4 Several baffles 10 are fixed horizontally between the inner walls on both sides of the feed hopper 2, and the baffles 10 are staggered. The baffles 10 slow down the falling speed, so that the ultrasonic waves can fully destroy the cell walls of the seaweed raw material, so as to make the enzymatic hydrolysis more thorough.

[0043] See Figure 1 The feeding channel 1 is equipped with a drive motor 11 at the high end, and the output shaft of the drive motor 11 is connected to the shaft end of the screw conveyor blade 4 through a coupling.

[0044] See Figure 1 Multiple drainage windows 12 are provided at the top of the feeding channel 1.

[0045] In use: Place the seaweed raw material in the processing box 5, then start the cylinder 704. With the cooperation of the connecting seat 703, the pressure block 8 moves downward, squeezing the seaweed raw material downward. Under the action of the blades 6, the seaweed raw material is divided into small segments and falls into the feed hopper 2 through the gap between the blades 6. At this time, the pretreatment of the seaweed raw material is completed, realizing the integration of seaweed raw material feeding and pretreatment, simplifying the process, improving efficiency, and avoiding raw material loss and cross-contamination. During the falling process of the seaweed raw material, the baffle 10 is used to slow down the falling speed. Through the cooperation of the ultrasonic generator 901 and the transducer 902, ultrasonic waves are generated in the feed hopper 2. The ultrasonic cavitation effect is used to refine the seaweed particles, so that the cell wall of the seaweed raw material is fully destroyed, thereby increasing the contact area with the enzyme, making the enzymatic hydrolysis more thorough and greatly improving the extraction rate. Finally, driven by the drive motor 11, the spiral conveyor blade 4 is driven to transport and feed the seaweed raw material.

[0046] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer, comprising an inclined feeding channel (1), characterized in that: The feeding channel (1) has a feeding hopper (2) fixedly installed at the top of the lower end and a feeding hopper (3) fixedly installed at the bottom of the higher end. The inner walls of the two ends of the feeding channel (1) are rotatably connected by a spiral conveying blade (4) through a bearing. The top of the feeding hopper (2) is fixedly connected to a processing box (5). Several staggered blades (6) are fixedly connected inside the processing box (5). A lifting mechanism (7) is installed on one side of the processing box (5). A pressure block (8) is provided on the lifting mechanism (7). An ultrasonic crushing mechanism (9) is provided on the feeding hopper (2).

2. The feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 1, characterized in that: The lifting mechanism (7) includes a mounting plate (701) fixed to one side of the processing box (5). A guide hole is provided on one side of the mounting plate (701), and a moving block (702) is slidably connected in the guide hole. A connecting seat (703) is fixedly connected to one end of the moving block (702). A cylinder (704) is fixedly connected to one side of the mounting plate (701), and the output end of the cylinder (704) is fixedly connected to the bottom of the other end of the moving block (702).

3. The feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 2, characterized in that: The pressure block (8) is fixed to the bottom of the connecting seat (703) and located directly above the top opening of the processing box (5).

4. The feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 1, characterized in that: The ultrasonic crushing mechanism (9) includes an ultrasonic generator (901) and a transducer (902) fixed on the outside of the feed hopper (2), and the ultrasonic generator (901) and the transducer (902) are connected by a wire.

5. The feeding device for the enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 1, characterized in that: Several baffles (10) are fixed horizontally between the inner walls of both sides of the feed hopper (2), and the baffles (10) are staggered.

6. The feeding device for enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 1, characterized in that: The feeding channel (1) is equipped with a drive motor (11) at the high end, and the output shaft of the drive motor (11) is connected to the shaft end of the spiral conveyor blade (4) through a coupling.

7. The feeding device for enzymatic hydrolysis processing of seaweed extract for fertilizer according to claim 1, characterized in that: The top of the feeding channel (1) is provided with multiple drainage windows (12).

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