Oil-water separation and filtration device for numerical control machine tool
By incorporating heating and vibration components into the oil-water separation device of CNC machine tools, the problem of oil clogging was solved, achieving efficient oil-water separation and anti-clogging effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN SANMU MACHINE TOOL TECHNOLOGY CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional oil-water separators tend to have oil residue that adheres to the drain pipe during discharge, leading to blockages over time and making effective separation difficult.
An oil drain section is provided, which uses an electric heating element on the heating base to heat the oil drain pipe, melting the oil. The oil is then vibrated and discharged by a vibration component to prevent blockage.
It effectively prevents oil drain pipe blockage, improves oil discharge efficiency, reduces caking, and ensures stable operation of the oil-water separator.
Smart Images
Figure CN224411488U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of oil-water separation technology, and in particular relates to an oil-water separation and filtration device for CNC machine tools. Background Technology
[0002] The oil-water separation and filtration device for CNC machine tools is a device used to separate the mixture of cutting fluid and lubricating oil. It aims to solve the problems of coolant failure, microbial growth and environmental pollution caused by oil-water mixing. It can also separate other sewage or wastewater generated during the use of CNC machine tools.
[0003] Traditional oil-water separation devices typically use sedimentation to separate oil and water. Because oil has a lower density, it floats on the water surface, making it easier to remove the surface oil later. However, because oil is quite viscous, it tends to adhere to the drain pipe during discharge, and long-term accumulation can cause blockages, making it difficult to effectively separate oil and water later. Therefore, we propose an oil-water separation and filtration device for CNC machine tools. Utility Model Content
[0004] The purpose of this utility model is to provide an oil-water separation and filtration device for CNC machine tools. By setting up an oil discharge section, specifically, during the process of discharging oil sludge, the electric heating tube on the heating seat is activated to heat the oil discharge pipe, thereby melting the oil sludge inside the oil discharge pipe, thus improving discharge efficiency and reducing blockage. This solves the problem that existing oil-water separation devices easily accumulate oil sludge on the oil discharge pipe during discharge, which can easily lead to blockage over time.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to an oil-water separation and filtration device for CNC machine tools, comprising a separation section for separating the coolant and wastewater generated by the CNC machine tool; and
[0007] An oil discharge section is installed inside the separation section and is used to discharge oil sludge generated on the surface of wastewater.
[0008] The separation section can intercept debris or waste in the wastewater and coolant before adding wastewater, and the separation section separates oil and water by sedimentation.
[0009] Furthermore, the separation unit includes a separation box, a transparent glass plate is installed on the front of the separation box, a base is fixedly connected to the bottom of the separation box, a partition is fixedly connected to the inner wall of the separation box, and a drain pipe is fixedly connected to the bottom of the separation box; the drain pipe is installed at the bottom of the separation box by welding, and the partition is installed inside the separation box by welding.
[0010] An interception box is inserted into the top of the separation tank and is used to intercept garbage in the wastewater.
[0011] A deceleration assembly is installed at the bottom of the interception box. The deceleration assembly is used to decelerate the waste level so that it slowly enters the separation box.
[0012] A drainage assembly, installed inside the separation box, is used to control the opening and closing of the drain pipe;
[0013] The interception box has several slots at its bottom, and a positioning block is fixedly connected to the inside of the interception box. The positioning block is inserted into the separation box to limit the position of the interception box, making the interception box more stable after installation. The interception box can be removed by pulling it upwards, which is convenient for subsequent cleaning. The positioning block is installed on the interception box by welding. The interception box is equipped with a handle to facilitate the removal of the interception box.
[0014] Furthermore, the deceleration assembly includes a conical deceleration plate disposed at the bottom of the interception box, a vertical rod fixedly connected to the inner side of the conical deceleration plate, and the bottom of the vertical rod fixedly connected to the bottom of the inner wall of the separation box; the vertical rod is used to support the conical deceleration plate, and the conical deceleration plate can support the interception box;
[0015] After being discharged from the interception box, the wastewater flows onto the conical deceleration plate, where it mixes smoothly with the wastewater in the separation tank, thereby reducing splashing.
[0016] Furthermore, the drainage assembly includes a slide rod, a sealing plug is fixedly connected to the bottom of the slide rod, the bottom of the sealing plug is tapered and adapted to the top of the drain pipe, the top of the slide rod slides through the separation box and extends to the outside, a top plate is fixedly connected to the top of the slide rod, a pull handle is fixedly connected to the top of the top plate, and a rubber sleeve and a spring are fixedly connected to the bottom of the top plate respectively, the bottom of the rubber sleeve and the bottom of the spring are both fixedly connected to the top of the separation box;
[0017] When the handle is pulled upward, it will drive the sealing plug upward through the slide rod, opening the drain pipe. The rubber sleeve is used to cover and improve the appearance, while also protecting the spring.
[0018] Furthermore, the oil drain section includes a heating seat located on the right side of the partition, with several electric heating tubes installed inside the heating seat. Two support blocks are fixedly connected to the right side of the heating seat, and the right side of the support blocks is fixedly connected to the right side of the inner wall of the separation box. Several oil drain pipes are fixedly connected to the right side of the partition, and the right side of the oil drain pipes penetrates the separation box and extends to the outside. The support blocks are installed on the heating seat by welding and on the separation box by screws.
[0019] A vibration assembly is mounted above the heating base and is used to cause the oil drain pipe to vibrate.
[0020] The oil drain pipe passes through the partition and extends to the left side of the partition. The oil drain pipe is used to discharge the oil floating on the wastewater. Several annular protrusions are fixedly connected to the outer surface of the oil drain pipe.
[0021] Furthermore, the vibration assembly includes a connecting plate disposed above the oil drain pipe. Two connecting rods are fixedly connected to the bottom of the connecting plate, and a lifting block is fixedly connected to the bottom of each of the two connecting rods. The lifting block has an inner groove on both its front and back sides. A collision block is slidably connected inside the inner groove. A second spring is fixedly connected to the inner wall of the inner groove, and the side of the second spring facing the collision block is fixedly connected to the inner wall of the collision block. The top of the lifting block is welded to the connecting rod, and the top of the connecting rod is welded to the connecting plate.
[0022] An electric push rod is fixedly connected to the top of the separation box, and the bottom output end of the electric push rod is fixedly connected to the top of the connecting plate. The electric push rod is used to drive the connecting plate to move up and down reciprocally.
[0023] Furthermore, the outer side of the annular protrusion is tapered, and the top and bottom of the outer side of the collision block are both inclined. After the inclined surface of the collision block contacts the annular protrusion, it can smoothly push the collision block into the inner groove, so that the lifting block can rise and fall smoothly.
[0024] This utility model has the following beneficial effects:
[0025] 1. This utility model, by setting up an oil drain section, specifically, when oil reaches the position on the oil drain pipe, it will flow out from the oil drain pipe, thereby treating the oil on the surface of the wastewater. During the oil draining process, the electric heating tube on the heating base is activated to heat the oil drain pipe, melting the oil inside the oil drain pipe, thereby improving the discharge, reducing the occurrence of blockages, and preventing oil from clumping in cold weather. Furthermore, the heat can be transferred to the wastewater made by the partition, which can further prevent clumping.
[0026] 2. This utility model incorporates a vibration component. Specifically, by activating an electric push rod, the connecting plate moves up and down reciprocally. The connecting rod then moves the lifting block together. When the collision block contacts the annular protrusion, a collision occurs. This process repeats, causing the collision block to continuously collide with multiple annular protrusions, thereby generating a vibration effect on the annular protrusions. This improves the oil discharge effect and further prevents blockages.
[0027] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0029] Figure 2 This is a schematic cross-sectional view of the separation box of this utility model;
[0030] Figure 3 This utility model Figure 2 A magnified structural diagram of A in the middle;
[0031] Figure 4 This is a schematic diagram of the overall structure of the vibration component of this utility model;
[0032] Figure 5 This is a schematic diagram of the right-side cross-sectional structure of the lifting block of this utility model.
[0033] The attached diagram lists the components represented by each number as follows:
[0034] 1. Separation section; 11. Separation box; 111. Transparent glass plate; 112. Base; 113. Partition; 114. Drain pipe; 12. Interception box; 121. Positioning block; 13. Deceleration assembly; 131. Conical deceleration plate; 132. Vertical rod; 14. Drainage assembly; 141. Slide rod; 142. Sealing plug; 143. Top plate; 144. Pull handle; 145. Rubber sleeve; 146. Spring one; 2. Oil drain section; 21. Heating seat; 211. Electric heating tube; 212. Support block; 22. Oil drain pipe; 221. Annular protrusion; 23. Vibration assembly; 231. Connecting plate; 232. Connecting rod; 233. Lifting block; 234. Inner groove; 235. Collision block; 236. Spring two; 24. Electric push rod. Detailed Implementation
[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0036] Please see Figures 1-5 As shown, this utility model is an oil-water separation and filtration device for CNC machine tools, including a separation section 1, which is used to separate the coolant and wastewater generated by the CNC machine tool; and
[0037] Oil discharge section 2 is installed inside the separation section 1 and is used to discharge the oil pollution generated on the surface of the wastewater.
[0038] The separation unit 1 can intercept debris or garbage in the wastewater and coolant before adding wastewater, and the separation unit 1 separates oil and water by sedimentation.
[0039] The separation unit 1 includes a separation box 11, a transparent glass plate 111 is installed on the front of the separation box 11, a base 112 is fixedly connected to the bottom of the separation box 11, a partition 113 is fixedly connected to the inner wall of the separation box 11, and a drain pipe 114 is fixedly connected to the bottom of the separation box 11.
[0040] Interception box 12 is inserted into the top of separation box 11 and is used to intercept garbage in wastewater;
[0041] The deceleration assembly 13 is installed at the bottom of the interception box 12. The deceleration assembly 13 is used to decelerate the waste level so that it slowly enters the separation box 11.
[0042] Drainage assembly 14 is installed inside the separation box 11 and is used to control the opening and closing of the drain pipe 114.
[0043] The bottom of the interception box 12 has several slots, and a positioning block 121 is fixedly connected to the inside of the interception box 12. The positioning block 121 is inserted into the separation box 11 to limit the position of the interception box 12, making the interception box 12 more stable after installation. The interception box 12 can be disassembled by pulling it upward, which is convenient for subsequent cleaning of the interception box 12.
[0044] The deceleration assembly 13 includes a conical deceleration plate 131 disposed at the bottom of the interception box 12, and a vertical rod 132 is fixedly connected to the inner side of the conical deceleration plate 131. The bottom of the vertical rod 132 is fixedly connected to the bottom of the inner wall of the separation box 11.
[0045] After being discharged from the interceptor box 12, the wastewater flows onto the conical deceleration plate 131, where it mixes smoothly with the wastewater in the separation box 11, thereby reducing splashing.
[0046] The drainage assembly 14 includes a slide rod 141, a sealing plug 142 fixedly connected to the bottom of the slide rod 141, the bottom of the sealing plug 142 is tapered and adapted to the top of the drain pipe 114, the top of the slide rod 141 slides through the separation box 11 and extends to the outside, a top plate 143 fixedly connected to the top of the slide rod 141, a pull handle 144 fixedly connected to the top of the top plate 143, a rubber sleeve 145 and a spring 146 fixedly connected to the bottom of the top plate 143 respectively, and the bottom of the rubber sleeve 145 and the bottom of the spring 146 are both fixedly connected to the top of the separation box 11;
[0047] When the handle 144 is pulled upward, it will drive the sealing plug 142 upward through the slide rod 141, opening the drain pipe 114. The rubber sleeve 145 is used to cover and improve the appearance, while also protecting the spring 146.
[0048] The oil discharge section 2 includes a heating base 21 located on the right side of the partition 113. Several electric heating tubes 211 are installed inside the heating base 21. Two support blocks 212 are fixedly connected to the right side of the heating base 21. The right side of the support blocks 212 is fixedly connected to the right side of the inner wall of the separation box 11. Several oil discharge pipes 22 are fixedly connected to the right side of the partition 113. The right side of the oil discharge pipes 22 passes through the separation box 11 and extends to the outside. When the oil reaches the position on the oil discharge pipe 22, it will flow out from the oil discharge pipe 22, thereby treating the oil on the surface of the wastewater. During the process of discharging the oil, the electric heating tubes 211 on the heating base 21 are activated to heat the oil discharge pipe 22, so that the oil inside the oil discharge pipe 22 melts, thereby discharging better, reducing the occurrence of blockage, and preventing the oil from clumping when the weather is cold. The heat can also be transferred to the wastewater discharged by the partition 113, which can prevent clumping again.
[0049] Vibration assembly 23 is installed above heating base 21 and is used to make oil drain pipe 22 vibrate.
[0050] The oil drain pipe 22 passes through the partition 113 and extends to the left side of the partition 113. The oil drain pipe 22 is used to discharge the oil floating on the wastewater. Several annular protrusions 221 are fixedly connected to the outer surface of the oil drain pipe 22.
[0051] The vibration assembly 23 includes a connecting plate 231 disposed above the oil drain pipe 22. Two connecting rods 232 are fixedly connected to the bottom of the connecting plate 231. A lifting block 233 is fixedly connected to the bottom of each of the two connecting rods 232. An inner groove 234 is provided on both the front and back of the lifting block 233. A collision block 235 is slidably connected inside the inner groove 234. A second spring 236 is fixedly connected to the inner wall of the inner groove 234. The side of the second spring 236 facing the collision block 235 is fixedly connected to the inner wall of the collision block 235.
[0052] The top of the separation box 11 is fixedly connected to an electric push rod 24. The bottom output end of the electric push rod 24 is fixedly connected to the top of the connecting plate 231. The electric push rod 24 is used to drive the connecting plate 231 to move up and down reciprocally. When the electric push rod 24 is started to drive the connecting plate 231 to move up and down reciprocally, the connecting rod 232 will drive the lifting block 233 to move together. When the collision block 235 comes into contact with the annular protrusion 221, a collision will occur. This process is repeated, and the collision block 235 will continuously collide with multiple annular protrusions 221, thereby causing the annular protrusions 221 to vibrate, improving the oil discharge effect and preventing blockage.
[0053] The outer side of the annular protrusion 221 is tapered, and the top and bottom of the outer side of the collision block 235 are inclined. After the inclined surface of the collision block 235 contacts the annular protrusion 221, it can smoothly push the collision block 235 into the inner groove 234, so that the lifting block 233 can rise and fall smoothly.
[0054] One specific application of this embodiment is:
[0055] When it is necessary to separate coolant or other wastewater and sewage generated by CNC machine tools, the wastewater or coolant is poured into the interception box 12. The interception box 12 will intercept residual debris and other waste in the coolant, allowing the liquid and oil to smoothly enter the separation box 11 through the trough on the interception box 12. The liquid will first come into contact with the conical speed reducer 131, which slows down the liquid and makes it enter the separation box 11 more smoothly, reducing severe splashing. The liquid settles in the separation box 11, causing the oil to float on the surface of the wastewater. When the oil reaches the oil drain pipe 22, it will flow out from the oil drain pipe 22, thus treating the oil on the surface of the wastewater. Furthermore, staff can observe the liquid level inside the separation tank 11 through the transparent glass plate 111 to determine whether wastewater needs to be drained. When drainage is required, staff pull the handle 144, which drives the slide rod 141 upward through the top plate 143. The slide rod 141 then moves the sealing plug 142 together, opening the top of the drain pipe 114 and draining the wastewater. Simultaneously, the top plate 143 stretches the spring 146. After some wastewater has drained, the handle 144 is released, and the top plate 143 returns to its original position under the elastic action of the spring 146. At this time, the slide rod 141 and the sealing plug 142 return to their original positions, sealing the top of the drain pipe 114 and stopping the drainage.
[0056] During the oil discharge process, the electric heating element 211 on the heating base 21 is activated to heat the oil drain pipe 22. The core of the electric heating element 211 is the heating wire (resistance wire), which is usually made of iron-chromium-aluminum alloy or nickel-chromium alloy. When current passes through the heating wire, electrical energy is converted into heat energy due to resistance. This heating melts the oil inside the oil drain pipe 22, thus facilitating better discharge and reducing blockages. In cold weather, it also prevents oil from clumping, and the heat can be transferred to the wastewater discharged through the baffle 113, further preventing clumping. The electric push rod 24 is activated, which drives the connecting plate 231 to move up and down reciprocally. The connecting rod 232 will drive the lifting block 233 to move together. When the collision block 235 contacts the annular protrusion 221, a collision will occur, and the collision block 235 will be pushed into the inner groove 234. At this time, the spring 236 is squeezed, and then the collision block 235 is reset under the action of elasticity. This process is repeated, and the collision block 235 will continuously collide with multiple annular protrusions 221, thereby causing the annular protrusions 221 to vibrate, improving the oil discharge effect and preventing blockage.
Claims
1. An oil-water separation filter device for a numerical control machine tool, characterized by, include: Separation section (1), the separation section (1) is used to separate the coolant and wastewater generated by the CNC machine tool into oil and water; as well as Oil discharge section (2), which is installed inside the separation section (1), is used to discharge oil pollution generated on the surface of wastewater; The separation unit (1) can intercept debris or garbage in wastewater and coolant before adding wastewater, and the separation unit (1) separates oil and water by sedimentation; the separation unit (1) includes a separation box (11), a transparent glass plate (111) is installed on the front of the separation box (11), a base (112) is fixedly connected to the bottom of the separation box (11), a partition (113) is fixedly connected to the inner wall of the separation box (11), and a drain pipe (114) is fixedly connected to the bottom of the separation box (11). The oil drain section (2) includes a heating seat (21) located to the right of the partition (113). Several electric heating tubes (211) are installed inside the heating seat (21). Two support blocks (212) are fixedly connected to the right side of the heating seat (21). The right side of the support blocks (212) is fixedly connected to the right side of the inner wall of the separation box (11). Several oil drain pipes (22) are fixedly connected to the right side of the partition (113). The right side of the oil drain pipes (22) passes through the separation box (11) and extends to the outside. There is also a vibration assembly (23). The vibration assembly (23) is installed above the heating seat (21). The vibration assembly (23) is used to make the oil drain pipes (22) vibrate. The oil drain pipes (22) pass through the partition (113) and extend to the left side of the partition (113). The oil drain pipes (22) are used to discharge the oil floating on the wastewater. Several annular protrusions (221) are fixedly connected to the outer surface of the oil drain pipes (22).
2. The oil-water separation and filtration device for a numerical control machine tool according to claim 1, characterized in that, The separation section (1) also includes an interception box (12), which is inserted into the top of the separation box (11) and is used to intercept garbage in the wastewater; The deceleration assembly (13) is installed at the bottom of the interception box (12) and is used to decelerate the waste level so that it slowly enters the separation box (11). A drainage assembly (14) is installed inside the separation box (11) and is used to control the opening and closing of the drain pipe (114); The interceptor box (12) has several slots at the bottom. A positioning block (121) is fixedly connected to the inside of the interceptor box (12). The positioning block (121) is inserted into the separation box (11) to limit the position of the interceptor box (12), making the interceptor box (12) more stable after installation. The interceptor box (12) can be disassembled by pulling it upward, which is convenient for subsequent cleaning of the interceptor box (12).
3. The oil-water separation and filtration device for CNC machine tools according to claim 2, characterized in that, The deceleration assembly (13) includes a conical deceleration plate (131) disposed at the bottom of the interception box (12), and a vertical rod (132) is fixedly connected to the inner side of the conical deceleration plate (131). The bottom of the vertical rod (132) is fixedly connected to the bottom of the inner wall of the separation box (11). After being discharged from the interceptor box (12), the wastewater flows onto the conical deceleration plate (131), where it mixes smoothly with the wastewater in the separation box (11), thereby reducing splashing.
4. The oil-water separation and filtration device for CNC machine tools according to claim 3, characterized in that, The drainage assembly (14) includes a slide rod (141), a sealing plug (142) is fixedly connected to the bottom of the slide rod (141), the bottom of the sealing plug (142) is tapered and is adapted to the top of the drain pipe (114), the top of the slide rod (141) slides through the separation box (11) and extends to the outside, the top of the slide rod (141) is fixedly connected to a top plate (143), the top of the top plate (143) is fixedly connected to a handle (144), the bottom of the top plate (143) is fixedly connected to a rubber sleeve (145) and a spring (146), the bottom of the rubber sleeve (145) and the bottom of the spring (146) are both fixedly connected to the top of the separation box (11); When the handle (144) is pulled upward, it will drive the sealing plug (142) to move upward through the slide rod (141), opening the drain pipe (114). The rubber sleeve (145) is used to cover and improve the appearance, while also protecting the spring (146).
5. The oil-water separation and filtration device for CNC machine tools according to claim 4, characterized in that, The vibration assembly (23) includes a connecting plate (231) disposed above the oil drain pipe (22). Two connecting rods (232) are fixedly connected to the bottom of the connecting plate (231). A lifting block (233) is fixedly connected to the bottom of each of the two connecting rods (232). An inner groove (234) is provided on both the front and back of the lifting block (233). A collision block (235) is slidably connected inside the inner groove (234). A second spring (236) is fixedly connected to the inner wall of the inner groove (234). The side of the second spring (236) facing the collision block (235) is fixedly connected to the inner wall of the collision block (235). The separation box (11) is fixedly connected to an electric push rod (24) at the top. The bottom output end of the electric push rod (24) is fixedly connected to the top of the connecting plate (231). The electric push rod (24) is used to drive the connecting plate (231) to move up and down reciprocally.
6. The oil-water separation and filtration device for CNC machine tools according to claim 5, characterized in that, The outer side of the annular protrusion (221) is tapered, and the top and bottom of the outer side of the collision block (235) are inclined. After the inclined surface of the collision block (235) contacts the annular protrusion (221), it can smoothly push the collision block (235) into the inner groove (234), so that the lifting block (233) can rise and fall smoothly.