Ceramic fiber cotton processing spinning device

Abstract

The utility model relates to ceramic fiber cotton processing equipment technical field, and disclose a kind of ceramic fiber cotton processing silk throwing device, including placing mechanism, is equipped with silk throwing placement bin, auxiliary turning-out groove is opened in the top of silk throwing placement bin, and assembly hole and support are equipped in bottom, rotating mechanism is constituted by speed reducer and connecting frame, and the output of speed reducer is connected with the connecting frame. The utility model is convenient to drive silk throwing assembly and rotary drive mechanism to turn out silk throwing placement bin by rotating mechanism and arc auxiliary turning-out groove cooperation, solve traditional device material loading and unloading difficult, component maintenance inconvenient problem, greatly improve operation efficiency and device maintainability, reduce manual operation intensity.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic fiber cotton processing equipment, specifically a ceramic fiber cotton spinning device. Background Technology

[0002] Ceramic fiber cotton is widely used in industrial insulation and heat insulation fields due to its advantages such as light weight, high temperature resistance, and good thermal stability. The spinning process is a key step in the production of ceramic fiber cotton, and existing spinning equipment has the following shortcomings:

[0003] First, the high degree of integration between the spinning assembly and the placement bin makes material loading and unloading and component maintenance inconvenient, which affects production efficiency.

[0004] Secondly, the design of the hot air-assisted molding structure is unreasonable, and the hot air coverage is uneven, resulting in poor fiber molding quality and high slag content.

[0005] Third, the connection and structural design of the various components of the device lack flexibility, making it difficult to adapt to the production needs of different specifications of fiber cotton, and the overall stability and durability need to be improved.

[0006] Therefore, there is an urgent need to design a ceramic fiber cotton processing and spinning device that is easy to load and unload, has good forming effect, flexible structure, and is stable and durable. Utility Model Content

[0007] (I) Purpose of the utility model

[0008] This utility model provides a ceramic fiber cotton processing spinning device, which enables the spinning component to be easily transferred out of the storage bin, facilitating material collection and component maintenance; optimizes the hot air curtain structure to improve fiber forming quality; enhances the device's structural flexibility, stability, and durability, adapts to different production needs, and ensures the processing efficiency and quality of ceramic fiber cotton.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, the present invention provides the following technical solution: a ceramic fiber cotton processing spinning device, comprising a placement mechanism, a spinning placement chamber, wherein the top of the spinning placement chamber is provided with an auxiliary turning groove, and the bottom is provided with an assembly hole and a support;

[0011] The rotating mechanism consists of a reduction drive and a connecting frame, with the output end of the reduction drive connected to the connecting frame.

[0012] The spinning assembly includes a rotary joint, a melting and heating mechanism, a material cover, and a spinning disc. The melting and heating mechanism has a feed inlet at the top and is equipped with the material cover. The bottom outlet is connected to the upper end of the rotary joint, and the lower end of the rotary joint is connected to the spinning disc.

[0013] The rotary drive mechanism consists of a U-shaped frame, a drive motor, pulleys, pulley sleeves, and a transmission belt. The drive motor is mounted on the U-shaped frame, and the pulley sleeve is connected to the pulley at the output end of the drive motor via the transmission belt.

[0014] A hot air curtain assembly includes a hot air blower, an air duct, and an air outlet. The output end of the hot air blower is connected to the air duct, the air duct passes through an assembly hole, and the air duct has the air outlet.

[0015] As a further embodiment of this utility model: the wire-spinning placement chamber is a cylindrical structure with a smooth inner wall; the auxiliary turning groove is an arc-shaped groove with a groove width adapted to the turning dimensions of the wire-spinning assembly and the wire-spinning disc; and the number of supports is multiple, evenly distributed at the bottom of the wire-spinning placement chamber, and they are made of high-temperature resistant and high-strength materials, specifically stainless steel.

[0016] As a further embodiment of this utility model: the reduction drive is fixed to the side of the wire-spinning placement chamber by bolts, the connecting frame is a rigid metal frame and is adapted to and connected to the rotary joint of the wire-spinning assembly and the U-shaped frame of the rotary drive mechanism, the melting heating mechanism has a built-in heating element and a temperature sensor, the heating element is an electric heating wire, and the temperature sensor monitors and feeds back temperature data in real time.

[0017] As a further improvement of this utility model: the surface of the spinning disc is provided with a spiral guide groove and micropores, the micropore diameter is 0.5-1mm, the drive motor is a variable frequency motor with an adjustable speed range of 3000-8000rpm, the surface of the pulley and the pulley sleeve is provided with anti-slip teeth, the air guide tube is an annular structure, and the air outlets are evenly distributed along the circumference of the air guide tube, with a quantity of twenty.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. In this utility model, by cooperating with the rotating mechanism and the arc-shaped auxiliary turning groove, the spinning component and the rotating drive mechanism can be conveniently driven to turn out of the spinning placement bin, which solves the problems of difficult material loading and unloading and inconvenient component maintenance in traditional devices, greatly improves the operation efficiency and device maintainability, and reduces the intensity of manual operation.

[0020] 2. In this invention, the hot air curtain assembly, with its annular air guide pipe and multiple air outlets, ensures that hot air evenly covers the spinning zone, optimizing the fiber forming environment. Combined with the spiral guide grooves and microporous structure of the spinning disc, it effectively improves fiber uniformity, reduces slag content, and ensures high-quality production of ceramic fiber cotton.

[0021] 3. In this utility model, the rotary drive mechanism uses a variable frequency motor, which can flexibly adjust the speed of the spinning disc to adapt to the production of fiber cotton of different specifications; the modular design of each component facilitates disassembly and replacement. The stainless steel support ensures the stability of the device, and the rigid connection between the reduction drive and the connecting frame improves the reliability of the transmission, enhances the overall applicability and durability of the device, and can meet diverse production needs. Attached Figure Description

[0022] Figure 1 This is a perspective view of the entire utility model;

[0023] Figure 2 This is a perspective view of the placement mechanism and hot air curtain assembly of this utility model;

[0024] Figure 3 This is a perspective view of the rotating mechanism and the wire-spinning assembly of this utility model;

[0025] Figure 4 This is a perspective view of the rotary drive mechanism of this utility model.

[0026] In the diagram: 1. Placement mechanism; 2. Rotation mechanism; 3. Wire spinning assembly; 4. Rotation drive mechanism; 5. Hot air curtain assembly; 11. Wire spinning placement chamber; 12. Auxiliary transfer slot; 13. Assembly hole; 14. Support; 21. Gear reducer; 22. Connecting frame; 31. Rotary joint; 32. Melting and heating mechanism; 33. Material cover; 34. Wire spinning disc; 41. U-shaped frame; 42. Drive motor; 43. Pulley; 44. Pulley sleeve; 45. Transmission belt; 51. Hot air blower; 52. Air duct; 53. Air outlet. Detailed Implementation

[0027] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0028] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] Please see Figures 1-4 In this embodiment of the utility model, a ceramic fiber cotton processing spinning device includes a placement mechanism 1, which is provided with a spinning placement chamber 11. The top of the spinning placement chamber 11 is provided with an auxiliary transfer groove 12, and the bottom is provided with an assembly hole 13 and a support 14. When the material cover 33 is opened, the ceramic raw material is put into the melting and heating mechanism 32. When the material cover 33 is closed, the heating element works to heat and melt the raw material. The temperature sensor monitors the temperature in real time and the feedback data ensures that the melting temperature is stable within a suitable range.

[0031] The rotating mechanism 2 consists of a speed reduction drive 21 and a connecting frame 22. The output end of the speed reduction drive 21 is connected to the connecting frame 22. Workers can collect finished fiber cotton in the spinning placement chamber 11. At the same time, it is convenient to clean and maintain the spinning assembly 3, the rotating drive mechanism 4, etc. Then, the rotating mechanism 2 is reset to prepare for the next operation.

[0032] The spinning assembly 3 includes a rotary joint 31, a melting and heating mechanism 32, a material cover 33, and a spinning disc 34. The melting and heating mechanism 32 has a feed port at the top and is equipped with a material cover 33. The bottom discharge port is connected to the upper end of the rotary joint 31, and the lower end of the rotary joint 31 is connected to the spinning disc 34. It assists the molten raw material in forming during the centrifugal spinning process, adjusts the fiber temperature and fluidity, and improves the fiber quality. After the spinning operation is completed, the deceleration drive 21 drives the connecting frame 22 to rotate, so that the spinning assembly 3 and the rotary drive mechanism 4 are rotated out of the spinning placement chamber 11 through the arc-shaped auxiliary transfer groove 12.

[0033] The rotary drive mechanism 4 consists of a U-shaped frame 41, a drive motor 42, a pulley 43, a pulley sleeve 44, and a transmission belt 45. The drive motor 42 is mounted on the U-shaped frame 41. The pulley sleeve 44 is connected to the pulley 43 at the output end of the drive motor 42 via the transmission belt 45. When the drive motor 42 of the rotary drive mechanism 4 is started, it drives the spinning disc 34 to rotate through the pulley 43, the transmission belt 45, and the pulley sleeve 44.

[0034] The hot air curtain assembly 5 includes a hot air blower 51, an air duct 52, and an air outlet 53. The output end of the hot air blower 51 is connected to the air duct 52. The air duct 52 passes through the assembly hole 13 and has an air outlet 53. When the hot air blower 51 is started, hot air is blown out from twenty evenly distributed air outlets 53 through the air duct 52 to form a ring-shaped hot air curtain covering the working area of ​​the spinning disc 34.

[0035] The wire-spinning placement chamber 11 is a cylindrical structure with a smooth inner wall. The auxiliary rotation groove 12 is an arc-shaped groove with a groove width that matches the rotation size of the wire-spinning assembly 3 and the wire-spinning disc 34. There are multiple supports 14, which are evenly distributed at the bottom of the wire-spinning placement chamber 11. They are made of high-temperature resistant and high-strength materials, specifically stainless steel.

[0036] The speed reduction drive 21 is fixed to the side of the wire-spinning placement chamber 11 by bolts. The connecting frame 22 is a rigid metal frame and is adapted to connect with the rotary joint 31 of the wire-spinning assembly 3 and the U-shaped frame 41 of the rotary drive mechanism 4. The melting heating mechanism 32 has built-in heating elements and temperature sensors. The heating elements are electric heating wires, and the temperature sensors monitor and feed back temperature data in real time.

[0037] The surface of the spinning disc 34 is provided with spiral guide grooves and micropores with a micropore diameter of 0.5-1mm. The drive motor 42 is a variable frequency motor with an adjustable speed range of 3000-8000rpm. The surface of the pulley and pulley sleeve 44 is provided with anti-slip teeth. The air guide duct 52 has a ring structure, and the air outlets 53 are evenly distributed along the circumference of the air guide duct 52, with a quantity of twenty.

[0038] The working principle of this utility model is as follows: Open the material cover 33, put the ceramic raw material into the melting and heating mechanism 32, close the material cover 33, the heating element works, heats and melts the raw material, the temperature sensor monitors the temperature in real time, and the feedback data ensures that the melting temperature is stable within a suitable range. Start the drive motor 42 of the rotary drive mechanism 4, which drives the spinning disc 34 to rotate through the pulley 43, transmission belt 45, and pulley sleeve 44. Start the hot air blower 51, and the hot air is blown out from twenty evenly distributed air outlets 53 through the air guide pipe 52 to form a ring-shaped hot air curtain covering the working area of ​​the spinning disc 34, which helps the molten raw material to form during the centrifugal spinning process, adjusts the fiber temperature and fluidity, and improves the fiber quality. After the spinning operation is completed, the reduction drive 21 drives the connecting frame 22 to rotate, so that the spinning assembly 3 and the rotary drive mechanism 4 are rotated out of the spinning placement chamber 11 through the arc-shaped auxiliary rotation groove 12. The staff can collect the finished fiber cotton in the spinning placement chamber 11, and at the same time, it is convenient to clean and maintain the spinning assembly 3, the rotary drive mechanism 4, etc. Then, the rotating mechanism 2 is reset to prepare for the next operation.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic fiber wool processing spinning device, characterized by, include: The placement mechanism (1) is provided with a wire-spinning placement chamber (11), the top of which is provided with an auxiliary turning-out groove (12), and the bottom is provided with an assembly hole (13) and a support (14). The rotating mechanism (2) consists of a speed reduction drive (21) and a connecting frame (22), with the output end of the speed reduction drive (21) connected to the connecting frame (22). The spinning assembly (3) includes a rotary joint (31), a melting and heating mechanism (32), a material cover (33), and a spinning disc (34). The melting and heating mechanism (32) has a feed inlet at the top and is equipped with the material cover (33). The bottom outlet is connected to the upper end of the rotary joint (31), and the lower end of the rotary joint (31) is connected to the spinning disc (34). The rotary drive mechanism (4) consists of a U-shaped frame (41), a drive motor (42), a pulley (43), a pulley sleeve (44), and a transmission belt (45). The drive motor (42) is mounted on the U-shaped frame (41), and the pulley sleeve (44) is connected to the pulley (43) at the output end of the drive motor (42) via the transmission belt (45). The hot air curtain assembly (5) includes a hot air blower (51), an air duct (52) and an air outlet (53). The output end of the hot air blower (51) is connected to the air duct (52). The air duct (52) passes through the assembly hole (13) and the air outlet (53) is provided on the air duct (52).

2. The ceramic fiber cotton processing spinning device according to claim 1, characterized in that: The spun yarn placement chamber (11) is a cylindrical structure with a smooth inner wall. The auxiliary turning groove (12) is an arc-shaped groove with a groove width that is adapted to the turning size of the spun yarn assembly (3) and the spun yarn disc (34).

3. The ceramic fiber cotton processing spinning device according to claim 1, characterized in that: The number of supports (14) is multiple, and they are evenly distributed at the bottom of the wire-spinning placement chamber (11).

4. The ceramic fiber cotton processing spinning device according to claim 1, characterized in that: The speed reduction drive (21) is fixed to the side of the wire-spinning placement chamber (11) by bolts. The connecting frame (22) is a rigid metal frame and is adapted to be connected to the rotary joint (31) of the wire-spinning assembly (3) and the U-shaped frame (41) of the rotary drive mechanism (4).

5. The ceramic fiber cotton processing spinning device according to claim 1, characterized in that: The melting heating mechanism (32) has a built-in heating element and a temperature sensor. The heating element is an electric heating wire, and the temperature sensor monitors and feeds back temperature data in real time.

6. The ceramic fiber cotton processing spinning device according to claim 1, characterized in that: The surface of the spinning disc (34) is provided with spiral guide grooves and micropores.

7. The device according to claim 1, wherein the device is a ceramic fiber cotton processing spinning device. The drive motor (42) is a variable frequency motor, and the surface of the pulley and the pulley sleeve (44) is provided with anti-slip teeth.

8. The ceramic fiber cotton processing and spinning device according to claim 1, characterized in that: The air duct (52) has a ring structure, and the air outlets (53) are evenly distributed around the circumference of the air duct (52), with a quantity of twenty.

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