A horn-shaped capacitor appearance detection device combining rotation, jacking and conveying

Abstract

The utility model discloses a kind of horn capacitor appearance detection devices of combination rotation, jacking, conveying, it is related to capacitor appearance detection relevant field, including machine body component, rotation detection component, the outer ring of machine body component is slidably connected with rotation detection component, machine body component further includes: the sixth station seat, the middle part of the sixth station seat is slidably connected with rotation detection component, the sixth station seat is connected with upper layer board right end by bolt and screw thread;By being provided with composite motion mechanism: carousel rotation+jack-up separation type rotation design, carousel bearing capacitor continuous rotation (360° dead angle imaging) jacking mechanism lifts capacitor from carousel (solves bottom detection blind area);Non-clamping lifting: negative pressure adsorption, avoid surface damage caused by mechanical clamping;Timing optimization algorithm: in carousel uniform speed rotation process, complete body detection (1st rotation), pin synchronous scanning (2nd jacking state).

Description

Technical Field

[0001] This utility model relates to the field of capacitor appearance inspection, specifically a horn capacitor appearance inspection device that combines rotation, lifting, and conveying. Background Technology

[0002] Horn-shaped electrolytic capacitors, also known as horn capacitors, are a type of electrolytic capacitor named for their horn-like shape. Professionally, they are called foil-type electrolytic capacitors. Horn-shaped electrolytic capacitors are characterized by large capacitance and high voltage resistance. They are typically used in power supply circuits or medium-frequency and low-frequency circuits for functions such as power filtering, decoupling, signal coupling, time constant setting, and DC blocking. However, they are generally not suitable for AC power supply circuits. When used in DC power supply circuits, it is essential to ensure that the anode (positive terminal) is connected to the positive terminal of the power supply voltage, and the cathode (negative terminal) is connected to the negative terminal of the power supply voltage; otherwise, the capacitor may be damaged.

[0003] Traditional linear conveyor-type inspection devices can only image one side of the capacitor and cannot detect hidden defects on the back of the body. Existing rotary inspection equipment cannot observe the bottom contact surface due to the fixed clamping method. Manual inspection requires multiple flipping of the component, and motion blur is prone to occur during high-speed automation. Existing automatic equipment requires multiple stops for multi-angle inspection (such as indexing plate structure), which increases cycle time by more than 40%. The horn capacitor leads have poor rigidity, and traditional robotic arms can easily cause lead bending (occurrence rate > 3%), and scratches on the surface of the body (especially aluminum shell capacitors).

[0004] To address the technical problems described in the background art, this utility model provides a horn capacitor appearance inspection device that combines rotation, lifting, and conveying. Through a composite motion mechanism: a turntable rotation + lifting separation rotation design, the turntable continuously rotates carrying the capacitor (360° imaging without blind spots), while the lifting mechanism lifts the capacitor away from the turntable (solving the bottom detection blind spot); non-clamping lifting: negative pressure adsorption avoids surface damage caused by mechanical clamping; timing optimization algorithm: body inspection is completed during the turntable's uniform rotation (first rotation), and pin synchronous scanning (second rotation, lifting state). Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a horn capacitor appearance inspection device that combines rotation, lifting and conveying.

[0006] This utility model is implemented as follows: a horn capacitor appearance inspection device combining rotation, lifting, and conveying is constructed. The device includes a body assembly and a rotation detection assembly. The outer ring of the body assembly is slidably connected to the rotation detection assembly. The body assembly further includes: a sixth workstation seat, the middle of which is slidably connected to the rotation detection assembly and is threadedly connected to the right end of the upper plate via bolts; a first workstation seat, which is threadedly connected to the rear right end of the upper plate via bolts; a second workstation seat, which is threadedly connected to the rear end of the upper plate via bolts; a third workstation seat, which is threadedly connected to the rear left end of the upper plate via bolts; a fifth workstation seat, which is threadedly connected to the left end of the upper plate via bolts; and a fourth workstation seat. The upper and lower layers are: a fourth workstation seat, a seventh workstation seat, a eighth workstation seat, a ninth workstation seat, a tenth workstation seat, and a lower layer plate; a lower layer plate, the upper end of which is slidably connected to the lower end of the middle layer plate; a middle layer plate, which is placed below the upper layer plate; an upper layer plate, the middle part of which is fixedly connected to the upper drive shaft of the cam divider; a cam divider, the lower end of which is fixedly connected to the lower layer plate; and a lifting cylinder, the lower end of which is fixedly connected to the lower layer plate.

[0007] Preferably, the rotation detection component includes: a rotary motor, the upper end of which is threadedly connected to the lower end of the middle layer plate via bolts; a negative pressure suction cup, which is fixedly connected to the upper drive shaft of the rotary motor; a product, which is vacuum-adsorbed onto the upper end of the negative pressure suction cup; and a light source, which is placed on the upper end of the upper layer plate.

[0008] Preferably, the lifting cylinder is located at the lower end of the middle layer plate.

[0009] Preferably, the negative pressure suction cup is slidably connected to the middle of the sixth workstation, the first workstation, the second workstation, the third workstation, the fifth workstation, the fourth workstation, the seventh workstation, the eighth workstation, the ninth workstation, and the tenth workstation.

[0010] This utility model has the following advantages: This utility model provides an improved horn capacitor appearance inspection device that combines rotation, lifting, and conveying, which has the following improvements compared to similar equipment:

[0011] This utility model describes a horn capacitor appearance inspection device that combines rotation, lifting, and conveying. It features a composite motion mechanism: a rotating turntable with a lifting mechanism, where the turntable continuously rotates carrying the capacitor (360° imaging without blind spots), and the lifting mechanism lifts the capacitor off the turntable (solving the bottom detection blind spot); non-clamping lifting: negative pressure adsorption avoids surface damage caused by mechanical clamping; and a timing optimization algorithm: the body inspection is completed during the turntable's uniform rotation (first rotation), and the pins are scanned synchronously (second rotation, lifting state). Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the body component structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the rotation detection component of this utility model;

[0015] Figure 4 This is a schematic diagram of the lifting cylinder connection structure of this utility model.

[0016] Among them: machine body assembly-100, sixth station seat-1, first station seat-2, second station seat-3, third station seat-4, fifth station seat-5, fourth station seat-6, seventh station seat-7, eighth station seat-8, ninth station seat-9, tenth station seat-10, lower plate-11, middle plate-12, upper plate-13, cam divider-14, lifting cylinder-15, rotation detection assembly-200, rotary motor-16, negative pressure suction cup-17, product-18, light source-19. Detailed Implementation

[0017] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0018] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0020] Example 1:

[0021] Please see Figures 1-4 This utility model discloses a horn capacitor appearance inspection device combining rotation, lifting, and conveying. It includes a body assembly 100 and a rotation detection assembly 200. The outer ring of the body assembly 100 is slidably connected to the rotation detection assembly 200. The body assembly 100 also includes a sixth workstation 1 slidably connected to the rotation detection assembly 200 at its center. The sixth workstation 1 is threadedly connected to the right end of the upper plate 13 by bolts. The first workstation 2 is threadedly connected to the rear right end of the upper plate 13 by bolts. The second workstation 3 is threadedly connected to the rear end of the upper plate 13 by bolts. The third workstation 4 is threadedly connected to the rear left end of the upper plate 13 by bolts. The fifth workstation 5 is threadedly connected to the left end of the upper plate 13 by bolts. The fourth workstation 6 is threadedly connected to the left end of the upper plate 13 by bolts. The seventh workstation 7 is threadedly connected to the left front end of the upper plate 13 by bolts. The eighth workstation 8 is threadedly connected to the front end of the upper plate 13 by bolts. The ninth workstation 9 is threadedly connected to the right front end of the upper plate 13 by bolts. The tenth workstation 10 is threadedly connected to the right front end of the upper plate 13 by bolts. The upper end of the lower plate 11 is slidably connected to the lower end of the middle plate 12. The middle plate 12 is placed below the upper plate 13. The middle part of the upper plate 13 is fixedly connected to the upper drive shaft of the cam divider 14. The lower end of the cam divider 14 is fixedly connected to the lower plate 11. The lower end of the lifting cylinder 15 is fixedly connected to the lower plate 11. After the lifting cylinder 15 is started, it can drive the middle plate 12 and its lower components to move upward. The lifting cylinder 15 is placed below the middle plate 12.

[0022] This utility model provides an improved horn capacitor appearance inspection device that combines rotation, lifting, and conveying. Its working principle is as follows:

[0023] First, when using this device, place it in the work area and then connect it to an external power source to provide the necessary electrical energy for its operation.

[0024] Secondly, when this device is needed, the operator can use the controller to start the cam divider 14. After the cam divider 14 is started, it can drive the upper plate 13 and its upper components to rotate so that the designated workstation is placed in the designated position. Then, the lifting cylinder 15 can be started to drive the middle plate 12 and its lower components to move upward to the designated position.

[0025] Example 2:

[0026] Please see Figures 1-4 This utility model discloses a horn capacitor appearance inspection device combining rotation, lifting, and conveying. Compared with Embodiment 1, this embodiment further includes: a rotation detection component 200; the upper end of a rotary motor 16 is threadedly connected to the lower end of a middle layer plate 12 via bolts; after the rotary motor 16 is started, it can drive a negative pressure suction cup 17 to rotate; when the negative pressure suction cup 17 rotates, it can drive the product 18 to rotate; the negative pressure suction cup 17 is fixedly connected to the upper drive shaft of the rotary motor 16; the negative pressure suction cup 17 is fixedly connected to an external air pump pipe; the product 18 is vacuum-adsorbed onto the upper end of the negative pressure suction cup 17; a light source 19 is placed on the upper end of the upper layer plate 13; an appearance inspection camera is provided on the light source 19; and the negative pressure suction cup 17 is slidably connected to the middle of the sixth workstation 1, the first workstation 2, the second workstation 3, the third workstation 4, the fifth workstation 5, the fourth workstation 6, the seventh workstation 7, the eighth workstation 8, the ninth workstation 9, and the tenth workstation 10.

[0027] In this embodiment:

[0028] When product 18 needs to be inspected, when product 18 is placed on the designated workstation, the external controller can start the external air pump to start the negative pressure suction cup 17 to adsorb product 18 onto the workstation. When the upper plate 13 rotates to the designated position and stops, the lifting cylinder 15 can be started to drive the middle plate 12 to move upward, so that product 18 moves upward and separates from the workstation and is placed at the light source 19. At the same time, the rotary motor 16 can be started to drive the negative pressure suction cup 17 and product 18 to rotate synchronously, so that the appearance inspection camera in the light source 19 can perform a 360° comprehensive inspection of product 18 without blind spots. This device can realize the simultaneous loading, inspection and unloading. Moreover, because this device uses the time and space coordination of the turntable rotation and lifting movement, motion ambiguity is avoided, which solves the contradiction between "stop inspection" and "continuous production" in traditional technology. Moreover, due to the negative pressure adsorption, surface damage caused by mechanical clamping is avoided. This device can perform appearance inspection, pin scanning and internal concavity detection on the main body through multiple rotatable workstations.

[0029] This invention provides an improved horn capacitor appearance inspection device that combines rotation, lifting, and conveying. It features a composite motion mechanism: a rotating turntable with a lifting mechanism, where the turntable continuously rotates carrying the capacitor (360° imaging without blind spots), and the lifting mechanism lifts the capacitor off the turntable (solving the bottom detection blind spot); non-clamping lifting: negative pressure adsorption avoids surface damage caused by mechanical clamping; and a timing optimization algorithm: the body inspection is completed during the turntable's uniform rotation (first rotation), and the pins are scanned synchronously (second rotation, lifting state).

[0030] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0031] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for detecting the appearance of a horn-shaped capacitor combined with rotation, jacking and conveying, comprising a machine body assembly (100) and a rotation detection assembly (200), wherein the outer ring of the machine body assembly (100) is in sliding connection with the rotation detection assembly (200), characterized in that: The body assembly (100) also includes: The sixth workstation (1) is slidably connected to the rotation detection assembly (200) in the middle and is threadedly connected to the right end of the upper plate (13) by bolts. The first workstation (2) is connected to the right rear side of the upper plate (13) by bolts; The second workstation (3) is connected to the rear end of the upper plate (13) by bolts; The third workstation (4) is connected to the left rear side of the upper plate (13) by bolts; The fifth workstation (5) is connected to the left end of the upper plate (13) by bolts; The fourth workstation (6) is connected to the left end of the upper plate (13) by bolts; The seventh workstation (7) is connected to the left side of the front end of the upper plate (13) by bolts; The eighth workstation (8) is connected to the front end of the upper plate (13) by bolts; The ninth workstation (9) is connected to the right side of the front end of the upper plate (13) by bolts; The tenth workstation seat (10) is connected to the right side of the front end of the upper plate (13) by bolts; The lower layer plate (11) is slidably connected to the lower end of the middle layer plate (12); A middle layer plate (12) is placed below the upper layer plate (13); The upper plate (13) is fixedly connected to the upper drive shaft of the cam divider (14) in the middle. Cam divider (14), the lower end of which is fixedly connected to the lower plate (11); Lifting cylinder (15), the lower end of which is fixedly connected to the lower plate (11).

2. The horn capacitor appearance inspection device combining rotation, lifting, and conveying as described in claim 1, characterized in that: The rotation detection component (200) includes: A rotary motor (16) is provided, the upper end of which is threadedly connected to the lower end of the middle layer plate (12) by bolts; Negative pressure suction cup (17), the negative pressure suction cup (17) is fixedly connected to the upper drive shaft of the rotary motor (16); Product (18), wherein the product (18) is vacuum adsorbed to the upper end of the negative pressure suction cup (17); Light source (19), which is placed on the upper end of the upper plate (13).

3. The horn capacitor appearance inspection device combining rotation, lifting, and conveying as described in claim 2, characterized in that: The lifting cylinder (15) is located at the lower end of the middle plate (12).

4. The horn capacitor appearance inspection device combining rotation, lifting, and conveying as described in claim 3, characterized in that: The negative pressure suction cup (17) is slidably connected to the middle of the sixth workstation (1), the first workstation (2), the second workstation (3), the third workstation (4), the fifth workstation (5), the fourth workstation (6), the seventh workstation (7), the eighth workstation (8), the ninth workstation (9), and the tenth workstation (10).

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