A V-shaped clamp stamping forming device

Abstract

This utility model relates to the field of clamp forming technology and discloses a V-shaped clamp stamping forming device, including a worktable. The worktable has a storage component inside, and a mounting block is fixedly connected to one side of the top surface of the worktable. A detection component is fixedly connected to the top surface of the mounting block. This V-shaped clamp stamping forming device, through the storage component, allows for precise placement of clamping strips or similar components onto the storage block during use. The servo motor is then activated, driving the indexing plate to rotate. The rotation of the indexing plate causes the storage block to rotate, accurately placing it under the pressure block. This ensures that each storage block is in the correct position, preventing workpiece displacement, deformation, or damage due to positional deviations. This achieves consistent workpiece processing accuracy in automated production, reduces errors from manual adjustments, improves overall production efficiency and product qualification rate, and lays a precise positional foundation for smooth transitions in subsequent processes.

Description

Technical Field

[0001] This utility model relates to the field of clamp forming technology, and in particular to a V-shaped clamp stamping forming device. Background Technology

[0002] In many fields such as industrial pipeline connections, automotive component fixing, and mechanical equipment assembly, V-type clamps, with their compact structure, strong clamping force, and convenient installation, have become key components for achieving rapid fastening and sealing of parts. The structure of a V-type clamp typically consists of a symmetrical V-shaped groove, connecting lugs at both ends, and a rounded transition section in the middle. Its forming quality directly affects the clamp's clamping accuracy, sealing performance, and service life; therefore, high requirements are placed on the stability and reliability of the forming process.

[0003] When processing workpieces, existing equipment may cause workpieces to shift under pressure, deform, or be damaged due to positional deviations, thus affecting the overall production efficiency and product qualification rate of the equipment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide a V-shaped clamp stamping forming device, which solves the problem mentioned in the background art that when the existing device processes the workpiece, the workpiece will be offset, deformed or damaged due to positional deviation, thereby affecting the overall production efficiency and product qualification rate of the device.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a V-shaped clamp stamping forming device, comprising a worktable, an internal storage component, a mounting block fixedly connected to one side of the top surface of the worktable, a detection component fixedly connected to the top surface of the mounting block, the storage component including an indexing plate disposed inside the worktable, four sets of storage blocks fixedly connected to the top surface of the indexing plate, and a servo motor fixedly connected to the bottom surface of the indexing plate; the detection component including an infrared sensor fixedly connected to the top surface of the mounting block, one end of the infrared sensor electrically connected to a PLC controller via a power cord, and one end of the PLC controller electrically connected to an alarm light via a power cord.

[0008] As a further embodiment of this utility model, four sets of support rods are fixedly connected to the top surface of the workbench, and a top plate is fixedly connected to the top surface of the four sets of support rods. The support rods serve to support the top plate.

[0009] As a further embodiment of this utility model, a hydraulic rod is fixedly connected to the top surface of the top plate, and a pressure block is fixedly connected to one end of the hydraulic rod. The hydraulic rod is used to drive the pressure block to move.

[0010] As a further embodiment of this utility model, the surface of the workbench is provided with a protective door, and the surface of the protective door is provided with a pull plate, which serves to open and close the protective door.

[0011] As a further embodiment of this utility model, a control box is fixedly connected to one side of the workbench, and a mounting rod is fixedly connected to the top surface of the control box. The mounting rod serves to support the alarm light.

[0012] As a further embodiment of this utility model, a sealed door is provided on one side of the control box, and an observation window is provided on the surface of the sealed door. The observation window serves to allow observation of the interior of the control box.

[0013] As a further embodiment of this utility model, two sets of display screens are provided on the upper surface of the control box, and several sets of control buttons are provided on the lower surface of the control box. The control buttons are used to control the operation of the device.

[0014] (III) Beneficial Effects

[0015] This utility model provides a V-shaped clamp stamping forming device, which has the following beneficial effects:

[0016] 1. This V-shaped clamp stamping forming device, through the setting of the placement component, allows the clamp strips, etc., to be placed on the placement block during use. The servo motor is then started, and the servo motor drives the indexing plate to rotate. The rotation of the indexing plate drives the placement block to rotate, precisely placing the placement block under the pressure block. This ensures that each placement block is in the accurate position, avoiding workpiece displacement, deformation, or damage due to positional deviation. This achieves consistency in workpiece processing accuracy in automated production, reduces errors from manual adjustments, improves overall production efficiency and product qualification rate, and lays a precise positional foundation for smooth connection of subsequent processes.

[0017] 2. This V-shaped clamp stamping forming device, through the setting of the detection component, uses an infrared sensor to detect whether there is a lack of material or stacking on the clamp strip during use. When a lack of material or stacking is detected on the storage block, the PLC controller controls the alarm light to sound an alarm, so that the operator can promptly detect the abnormality and quickly intervene to avoid production interruption due to lack of material or equipment jamming and product quality problems due to stacking. Attached Figure Description

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the pressing block structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the storage component of this utility model;

[0021] Figure 4 This is a schematic diagram of the detection component structure of this utility model.

[0022] In the diagram: 1. Workbench; 2. Storage assembly; 201. Indexing plate; 202. Storage block; 203. Servo motor; 3. Mounting block; 4. Detection assembly; 401. Infrared sensor; 402. PLC controller; 403. Alarm light; 5. Support rod; 6. Top plate; 7. Hydraulic rod; 8. Pressure block; 9. Protective door; 10. Pull plate; 11. Control box; 12. Mounting rod; 13. Sealing door; 14. Observation window; 15. Display screen; 16. Control button. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4 This utility model provides a technical solution: a V-shaped clamp stamping forming device, including a workbench 1, with a storage component 2 inside the workbench 1. The storage component 2 can transport the workpiece to a designated position. A mounting block 3 is fixedly connected to one side of the top surface of the workbench 1, and a detection component 4 is fixedly connected to the top surface of the mounting block 3. The detection component 4 can detect whether the device has a stacking phenomenon. The storage component 2 includes an indexing plate 201 inside the workbench 1. Four sets of storage blocks 202 are fixedly connected to the top surface of the indexing plate 201, and a servo motor 203 is fixedly connected to the bottom surface of the indexing plate 201. The detection component 4 includes an infrared sensor 401 fixedly connected to the top surface of the mounting block 3. One end of the infrared sensor 401 is electrically connected to a PLC controller 402 via a power line, and one end of the PLC controller 402 is electrically connected to an alarm light 403 via a power line.

[0025] The top surface of the workbench 1 is fixedly connected to four sets of support rods 5, and the top surface of the four sets of support rods 5 is fixedly connected to a top plate 6. The support rods 5 serve to support the top plate 6.

[0026] A hydraulic rod 7 is fixedly connected to the top surface of the top plate 6. One end of the hydraulic rod 7 is fixedly connected to a pressure block 8. The hydraulic rod 7 is used to drive the pressure block 8 to move.

[0027] The surface of the workbench 1 is provided with a protective door 9, and a pull plate 10 is provided on the surface of the protective door 9. The pull plate 10 serves to open and close the protective door 9.

[0028] A control box 11 is fixedly connected to one side of the workbench 1, and a mounting rod 12 is fixedly connected to the top surface of the control box 11. The mounting rod 12 serves to support the alarm light 403.

[0029] A sealed door 13 is provided on one side of the control box 11, and an observation window 14 is provided on the surface of the sealed door 13. The observation window 14 serves to allow observation of the interior of the control box 11.

[0030] Two sets of display screens 15 are provided on the upper surface of the control box 11, and several sets of control buttons 16 are provided on the lower surface of the control box 11. The control buttons 16 are used to control the operation of the device.

[0031] The infrared sensor 401 is model number PHOSKEY, and the PLC controller 402 is model number PG-R7. The above parameters and models can be selected according to the actual situation.

[0032] In this invention, the working steps of the device are as follows:

[0033] First step: When using the device, place the card strip, etc., on the placement block 202, start the servo motor 203, the servo motor 203 drives the indexing plate 201 to rotate, the indexing plate 201 rotates and drives the placement block 202 to rotate, so that the placement block 202 is accurately placed on the underside of the pressure block 8, thereby ensuring that each placement block 202 is in the accurate position, avoiding workpiece displacement, deformation or damage due to position deviation, thereby achieving consistency of workpiece processing accuracy in automated production, reducing errors from manual adjustment, improving overall production efficiency and product qualification rate, and laying a precise positional foundation for the smooth connection of subsequent processes;

[0034] The second step: During use, the infrared sensor 401 is used to detect whether there is a shortage of material or stacking on the card strip. When a shortage of material or stacking is detected on the storage block 202, the PLC controller 402 controls the alarm light 403 to issue an alarm, so that the operator can detect the abnormality in time and intervene quickly to avoid production interruption due to shortage of material or equipment jamming and product quality problems due to stacking.

[0035] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0036] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A V-shaped clamp stamping forming device comprising a workbench (1), characterized in that: The workbench (1) is equipped with a storage component (2) inside. A mounting block (3) is fixedly connected to one side of the top surface of the workbench (1). A detection component (4) is fixedly connected to the top surface of the mounting block (3). The storage component (2) includes an indexing plate (201) set inside the workbench (1), with four sets of storage blocks (202) fixedly connected to the top surface of the indexing plate (201) and a servo motor (203) fixedly connected to the bottom surface of the indexing plate (201). The detection component (4) includes an infrared sensor (401) fixedly connected to the top surface of the mounting block (3). One end of the infrared sensor (401) is electrically connected to a PLC controller (402) via a power line. One end of the PLC controller (402) is electrically connected to an alarm light (403) via a power line.

2. The V-shaped clamp stamping forming device according to claim 1, characterized in that: The top surface of the workbench (1) is fixedly connected to four sets of support rods (5), and the top surface of the four sets of support rods (5) is fixedly connected to a top plate (6).

3. The V-shaped clamp stamping forming device according to claim 2, characterized in that: A hydraulic rod (7) is fixedly connected to the top surface of the top plate (6), and a pressure block (8) is fixedly connected to one end of the hydraulic rod (7).

4. The V-shaped clamp stamping forming device according to claim 1, characterized in that: The surface of the workbench (1) is provided with a protective door (9), and the surface of the protective door (9) is provided with a pull plate (10).

5. The V-shaped clamp stamping forming device according to claim 1, characterized in that: A control box (11) is fixedly connected to one side of the workbench (1), and an installation rod (12) is fixedly connected to the top surface of the control box (11).

6. The V-shaped clamp stamping forming device according to claim 5, characterized in that: A sealed door (13) is provided on one side of the control box (11), and an observation window (14) is provided on the surface of the sealed door (13).

7. The V-shaped clamp stamping forming device according to claim 5, characterized in that: The upper surface of the control box (11) is provided with two sets of display screens (15), and the lower surface of the control box (11) is provided with several sets of control buttons (16).

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