A pin bending fixture for electronic devices

Abstract

This utility model discloses an electronic device pin bending fixture, specifically relating to the field of electronic device pin bending technology. It includes a support plate with support bars symmetrically fixed to both sides of its bottom. Mounting ear plates are fixed to one end of each support bar, and a support seat is provided on the top of the support plate. This utility model first uses positioning posts and fixing bolts to install and fix the support seat. A limiting plate positions the electronic device to ensure accurate positioning. By activating a first electric push rod to control the movement of the bending pressure plate, the pins can be bent longitudinally. By activating a second electric push rod to sequentially control the synchronous movement of the moving bending blocks, the electronic device pins can be bent laterally, achieving the desired soldering state. The bending position is fixed during the bending process, effectively improving the bending accuracy and product quality of the electronic device pins, and enhancing the assembly qualification rate and overall performance of the electronic device.

Description

Technical Field

[0001] This utility model relates to the field of electronic device pin bending technology, and more specifically, to an electronic device pin bending fixture. Background Technology

[0002] In the electrical industry, capacitors and resistors are commonly used electronic components. These leaded electronic components are soldered onto circuit boards using their leads. Lead bending is a crucial processing step in the manufacturing process of electronic components. The precision and quality of lead bending directly affect the subsequent soldering quality between the electronic component and the circuit board, as well as the overall performance of the electronic device.

[0003] Traditional manual bending methods rely on operators using simple tools such as pliers to bend the leads. This method is not only labor-intensive but also has extremely low processing efficiency. Manual operation is greatly affected by human factors, making it difficult to ensure the consistency of lead bending angles and dimensions, resulting in inconsistent product quality and affecting the subsequent soldering quality. Therefore, a lead bending fixture for electronic devices is proposed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an electronic device pin bending fixture to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electronic device pin bending fixture, comprising a support plate, support bars symmetrically fixedly connected to both sides of the bottom of the support plate, mounting ear plates fixedly connected to one side of each end of the support bar, facilitating the installation and fixing of the fixture with other equipment or workbenches, a support seat provided on the top of the support plate for supporting the electronic device, a positioning post fixedly connected to the bottom of the support seat, a first groove provided on the top of the support seat, a fixing bolt inserted in the middle of the first groove, and the support seat can be installed and fixed by inserting the positioning post and the fixing bolt into the positioning hole;

[0006] The top of the support plate is provided with a positioning hole. Limiting plates are symmetrically fixedly connected to both ends of one side of the support base. The limiting plates can limit the electronic device placed on the support base to prevent the electronic device from shifting during processing and ensure the accuracy of the pin bending position. A horizontal bending mechanism is provided on one side of the support base. The horizontal bending mechanism can be used to bend the pins after bending one side into shape.

[0007] A first fixing plate is fixedly connected to one side of the top of the support plate. A first electric push rod is fixedly connected to one side of the first fixing plate. A moving plate is connected to the output end of the first electric push rod. Bending pressure plates are symmetrically fixedly connected to both ends of one side of the moving plate. A second groove is provided on the top of the moving plate. A pressure sensor is provided on one side of the moving plate. Activating the first electric push rod controls the moving plate to move the bending pressure plate to one side of the support base. The bending pressure plate bends the pins. The pressure sensor can detect the pressure of the moving plate on the electronic device, avoiding damage to the pins due to excessive pressure or incomplete bending due to insufficient pressure, thereby ensuring the quality and accuracy of pin bending. The second groove facilitates the removal of the electronic device.

[0008] The bottom of the movable plate is fixedly connected to a first limiting slider, and the top of the support plate is provided with a first limiting groove at a position corresponding to the first limiting slider. The stability of the movable plate movement is improved by the cooperation of the first limiting slider and the first limiting groove.

[0009] Preferably, the positioning pin corresponds to the positioning hole, the positioning pin is inserted into the interior of the positioning hole, and one end of the fixing bolt extends to the middle of one of the positioning holes and is threadedly connected to the positioning hole. The positioning pin and the fixing bolt are inserted into the interior of the positioning hole to facilitate the installation and fixing of the support base.

[0010] Preferably, the limiting plate is disposed on the side of the support base near the moving plate, the width of the support base is less than the distance between the two bending pressure plates, and the pressure sensor is disposed between the moving plate and the support base. The limiting plate limits the placement of electronic components and supports the pin end position, facilitating bending.

[0011] Preferably, the cross-sectional shape of the first limiting slider is set to "L" shape, the first limiting slider is located in the middle of the first limiting groove, and the second groove corresponds to the first groove. The stability of the moving plate is improved by the cooperation of the first limiting slider and the first limiting groove.

[0012] Preferably, the horizontal bending mechanism includes a second limiting groove formed on the top of the support plate. The second limiting groove is located on the side of the support base away from the limiting plate. Two movable bending blocks are symmetrically arranged on the top of the second limiting groove. A driving mechanism is provided at the bottom of the support plate. A second limiting slider is fixedly connected to the bottom of the movable bending block. The second limiting slider passes through the middle of the second limiting groove.

[0013] Preferably, the driving mechanism includes a second fixed plate and a support frame fixed to the bottom of the support plate. A threaded rod is fixedly connected to the middle of the support frame. The threaded rod passes through the second limiting slider and is threadedly connected to the second limiting slider. The threads at both ends of the threaded rod are symmetrical.

[0014] Preferably, a gear is fixedly connected to the middle of the threaded rod, and a second electric push rod is fixedly connected to one side of the second fixed plate. A toothed plate is connected to the output end of the second electric push rod. One side of the toothed plate engages with the gear, and the side of the toothed plate away from the gear is in contact with the wall of the support frame. Activating the second electric push rod controls the movement of the toothed plate, which in turn controls the gear to drive the threaded rod to rotate, thereby driving the threaded rod to move inside the second limiting groove. This allows the two moving bending blocks to move to opposite sides. Combined with the limiting of the needle at one end of the bending pressure plate, a secondary bending of the needle can be achieved, improving the performance.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] 1. This utility model first uses positioning columns and fixing bolts to install and fix the support base, and uses a limiting plate to position the electronic components to ensure accurate positioning. By activating the first electric push rod to control the movement of the bending pressure plate, the pins can be bent longitudinally. By activating the second electric push rod to control the synchronous movement of the moving bending blocks, the pins of the electronic components can be bent laterally, so that the pins of the electronic components reach the required welding state. The bending position is fixed during the bending process, which can effectively improve the bending accuracy of the pins of the electronic components and the product quality, and improve the assembly qualification rate and overall performance of the electronic components.

[0017] 2. This utility model also uses support bars and mounting ear plates to install and fix the support plate. The fixture has a simple and reasonable structural design, mainly composed of conventional mechanical parts and electric drive components. Compared with the existing complex automatic pin bending equipment, the manufacturing cost is greatly reduced. At the same time, during the bending process, the pressure sensor can detect the pressure of the moving plate on the electronic device, avoiding damage to the pin due to excessive pressure or incomplete bending due to insufficient pressure, thereby ensuring the quality and accuracy of pin bending. The second groove facilitates the removal of the electronic device.

[0018] In summary, through the interaction of the above-mentioned functions, electronic components can be easily positioned, ensuring accurate placement. At the same time, the pins of electronic components can be bent longitudinally and laterally to achieve the required soldering state, effectively improving the bending accuracy of the pins and product quality, and enhancing the assembly qualification rate and overall performance of electronic components. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the structure of this utility model from another angle.

[0021] Figure 3This is a schematic diagram of the cross-sectional structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the disassembled structure of this utility model.

[0023] The attached diagram is labeled as follows: 1. Support plate; 2. Support strip; 3. Mounting ear plate; 4. Positioning hole; 5. Support base; 6. Positioning post; 7. First groove; 8. Limiting plate; 9. Fixing bolt; 10. First fixing plate; 11. First electric push rod; 12. Moving plate; 13. Bending pressure plate; 14. Second groove; 15. First limiting slider; 16. First limiting slide groove; 17. Pressure sensor; 18. Second limiting slide groove; 19. Moving bending block; 20. Second limiting slider; 21. Support frame; 22. Threaded rod; 23. Gear; 24. Second fixing plate; 25. Second electric push rod; 26. Gear plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] As attached Figure 1-3 The illustrated electronic device pin bending fixture includes a support plate 1. Support bars 2 are symmetrically fixedly connected to both sides of the bottom of the support plate 1. Mounting ear plates 3 are fixedly connected to one side of each end of the support bars 2 to facilitate the installation and fixation of the fixture with other equipment or workbenches. A support base 5 is provided on the top of the support plate 1 to support the electronic device. A positioning post 6 is fixedly connected to the bottom of the support base 5. A first groove 7 is provided on the top of the support base 5. A fixing bolt 9 is inserted into the middle of the first groove 7. The support base 5 can be installed and fixed by inserting the positioning post 6 and the fixing bolt 9 into the positioning hole 4.

[0026] The top of the support plate 1 is provided with a positioning hole 4. The two ends of one side of the support base 5 are symmetrically fixedly connected with limit plates 8. The limit plates 8 can limit the electronic device placed on the support base 5 to prevent the electronic device from shifting during the processing and ensure the accuracy of the pin bending position. A horizontal bending mechanism is provided on one side of the support base 5. The horizontal bending mechanism can be used to bend the pin after bending one side into shape.

[0027] A first fixing plate 10 is fixedly connected to one side of the top of the support plate 1. A first electric push rod 11 is fixedly connected to one side of the first fixing plate 10. A moving plate 12 is connected to the output end of the first electric push rod 11. A bending pressure plate 13 is symmetrically fixedly connected to both ends of one side of the moving plate 12. A second groove 14 is provided on the top of the moving plate 12. A pressure sensor 17 is provided on one side of the moving plate 12. The first electric push rod 11 is activated to control the moving plate 12 to drive the bending pressure plate 13 to move to one side of the support base 5. The bending pressure plate 13 bends the pins. The pressure sensor 17 can detect the pressure of the moving plate 12 on the electronic device to avoid damage to the pins due to excessive pressure or incomplete bending due to insufficient pressure, thereby ensuring the quality and accuracy of the pin bending. The second groove 14 facilitates the removal of the electronic device.

[0028] The bottom of the movable plate 12 is fixedly connected to a first limiting slider 15, and the top of the support plate 1 is provided with a first limiting groove 16 at a position corresponding to the first limiting slider 15. The stability of the movement of the movable plate 12 is improved by the cooperation of the first limiting slider 15 and the first limiting groove 16.

[0029] As attached Figure 1-4 As shown, the positioning pin 6 corresponds to the positioning hole 4 and is inserted into the interior of the positioning hole 4. One end of the fixing bolt 9 extends to the middle of one of the positioning holes 4 and is threadedly connected to the positioning hole 4. The limiting plate 8 is set on the side of the support base 5 near the moving plate 12. The width of the support base 5 is less than the distance between the two bending pressure plates 13. The pressure sensor 17 is set between the moving plate 12 and the support base 5. The cross-sectional shape of the first limiting slider 15 is set as "L". The first limiting slider 15 is set in the middle of the first limiting groove 16. The second groove 14 corresponds to the first groove 7. The positioning pin 6 and the fixing bolt 9 are inserted into the interior of the positioning hole 4 to facilitate the installation and fixing of the support base 5. The limiting plate 8 limits the placement of electronic devices and supports the pin end position to facilitate bending. The cooperation of the first limiting slider 15 and the first limiting groove 16 improves the stability of the moving plate 12.

[0030] As attached Figure 1-4As shown, the horizontal bending mechanism includes a second limiting groove 18 formed on the top of the support plate 1. The second limiting groove 18 is located on the side of the support base 5 away from the limiting plate 8. Two movable bending blocks 19 are symmetrically arranged on the top of the second limiting groove 18. A driving mechanism is provided at the bottom of the support plate 1. A second limiting slider 20 is fixedly connected to the bottom of the movable bending block 19. The second limiting slider 20 passes through the middle of the second limiting groove 18. The driving mechanism includes a second fixing plate 24 fixed to the bottom of the support plate 1 and a support frame 21. A threaded rod 22 is fixedly connected to the middle of the support frame 21. The threaded rod 22 passes through the second limiting slider 20 and is threadedly connected to the second limiting slider 20. The two ends of the threaded rod 22... The threads are symmetrical. A gear 23 is fixedly connected to the middle of the threaded rod 22. A second electric push rod 25 is fixedly connected to one side of the second fixed plate 24. A toothed plate 26 is connected to the output end of the second electric push rod 25. One side of the toothed plate 26 engages with the gear 23. The side of the toothed plate 26 away from the gear 23 is in contact with the wall of the support frame 21. Activating the second electric push rod 25 controls the movement of the toothed plate 26, which in turn controls the gear 23 to drive the threaded rod 22 to rotate. This drives the threaded rod 22 to move inside the second limiting slide groove 18, enabling the two moving bending blocks 19 to move to opposite sides. Combined with the limiting of the needle at one end of the bending pressure plate 13, a secondary bending of the needle can be achieved, improving the performance.

[0031] The working principle of this utility model is as follows: When in use, the electronic device to be processed is placed on the support base 5, and the electronic device is positioned by the limiting plate 8 to ensure that the electronic device is accurately positioned and that the pins of the electronic device are located on both sides of the limiting plate 8.

[0032] During longitudinal bending, the first electric push rod 11 is activated, which pushes the moving plate 12 towards the support base 5. The bending pressure plate 13 moves accordingly and applies pressure to the electronic device pins, thus achieving longitudinal bending of the pins. The pressure sensor 17 monitors the pressure applied to the pins in real time during the bending process to avoid excessive pressure on the electronic device, which could cause damage.

[0033] When performing a lateral bend, the second electric push rod 25 is activated. The extension and retraction of the second electric push rod 25 drives the toothed plate 26 to move. The toothed plate 26, through meshing with the gear 23, causes the threaded rod 22 to rotate, thereby driving the moving bending blocks 19 on both sides to move towards or away from each other in the second limiting slide groove 18 to perform a lateral bend on the electronic device pins.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pin bending fixture for electronic devices, comprising a support plate (1), characterized in that: Support bars (2) are symmetrically fixedly connected to the bottom sides of the support plate (1). Mounting ear plates (3) are fixedly connected to one side of both ends of the support bars (2). A support seat (5) is provided on the top of the support plate (1). A positioning column (6) is fixedly connected to the bottom of the support seat (5). A first groove (7) is opened on the top of the support seat (5). A fixing bolt (9) is inserted in the middle of the first groove (7). The top of the support plate (1) is provided with a positioning hole (4), and the two ends of the support base (5) are symmetrically fixedly connected with limit plates (8). A horizontal bending mechanism is provided on one side of the support base (5). A first fixed plate (10) is fixedly connected to one side of the top of the support plate (1), a first electric push rod (11) is fixedly connected to one side of the first fixed plate (10), a moving plate (12) is connected to the output end of the first electric push rod (11), a bending pressure plate (13) is symmetrically fixedly connected to both ends of one side of the moving plate (12), a second groove (14) is opened on the top of the moving plate (12), and a pressure sensor (17) is provided on one side of the moving plate (12). The bottom of the movable plate (12) is fixedly connected to a first limiting slider (15), and the top of the support plate (1) is provided with a first limiting groove (16) at a position corresponding to the first limiting slider (15).

2. The electronic device pin bending fixture according to claim 1, characterized in that: The positioning pin (6) corresponds to the positioning hole (4). The positioning pin (6) is inserted into the interior of the positioning hole (4). One end of the fixing bolt (9) extends to the middle of one of the positioning holes (4) and is threadedly connected to the positioning hole (4).

3. The electronic device pin bending fixture according to claim 1, characterized in that: The limiting plate (8) is located on the side of the support base (5) near the moving plate (12). The width of the support base (5) is less than the distance between the two bending pressure plates (13). The pressure sensor (17) is located between the moving plate (12) and the support base (5).

4. The electronic device pin bending fixture according to claim 1, characterized in that: The cross-sectional shape of the first limiting slider (15) is set to "L" shape. The first limiting slider (15) is located in the middle of the first limiting groove (16). The second groove (14) corresponds to the first groove (7).

5. The electronic device pin bending fixture according to claim 1, characterized in that: The horizontal bending mechanism includes a second limiting groove (18) opened on the top of the support plate (1). The second limiting groove (18) is located on the side of the support base (5) away from the limiting plate (8). Two movable bending blocks (19) are symmetrically arranged on the top of the second limiting groove (18). A driving mechanism is provided at the bottom of the support plate (1). A second limiting slider (20) is fixedly connected to the bottom of the movable bending block (19). The second limiting slider (20) passes through the middle of the second limiting groove (18).

6. The electronic device pin bending fixture according to claim 5, characterized in that: The driving mechanism includes a second fixed plate (24) and a support frame (21) fixed at the bottom of the support plate (1). A threaded rod (22) is fixedly connected to the middle of the support frame (21). The threaded rod (22) passes through the second limiting slider (20) and is threadedly connected to the second limiting slider (20). The threads at both ends of the threaded rod (22) are symmetrical.

7. The electronic device pin bending fixture according to claim 6, characterized in that: A gear (23) is fixedly connected to the middle of the threaded rod (22), and a second electric push rod (25) is fixedly connected to one side of the second fixed plate (24). A toothed plate (26) is connected to the output end of the second electric push rod (25). One side of the toothed plate (26) is engaged with the gear (23), and the side of the toothed plate (26) away from the gear (23) is in contact with the wall of the support frame (21).

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